CN103894127B - Suspension type reaction kettle overhauling device - Google Patents
Suspension type reaction kettle overhauling device Download PDFInfo
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- CN103894127B CN103894127B CN201410149514.3A CN201410149514A CN103894127B CN 103894127 B CN103894127 B CN 103894127B CN 201410149514 A CN201410149514 A CN 201410149514A CN 103894127 B CN103894127 B CN 103894127B
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Abstract
The invention discloses a suspension type reaction kettle overhauling device which comprises a kettle top crane, an in-kettle overhauling machine and an out-of-kettle controller, wherein the kettle top crane comprises a kettle opening crane boom and a double-rope groove reel; the kettle opening crane boom is erected at the top of a vertical reaction kettle; the in-kettle overhauling machine comprises a suspension base frame, an openable and closable kettle support frame and comprehensive overhauling tools; the suspension base frame is provided with a rotating wheel pedestal and an ejector rod opening and closing groove; each comprehensive overhauling tool is arranged on a hydraulic kettle jacking rod, and structurally comprises an overhauling rocker arm and a wheel type overhauling head; a plurality of illumination cameras are arranged on the suspension base frame and the comprehensive overhauling tools. According to the device, the damage conditions of equipment in the vertical reaction kettle can be inspected through a video display, the in-kettle overhauling machine can be controlled to maintain equipment through a control handle, and the equipment can be timely inspected and maintained without an overhauling worker poisoning or injury accidents even in case of high temperature or various toxic and harmful chemical gas in the vertical reaction kettle, so that the suspension type reaction kettle overhauling device is reasonable in structure and easy to control.
Description
Technical field
The invention belongs to a kind of apparatus for examination and repair, particularly relate to a kind of device entering reactor inner chamber repair apparatus.
Background technology
In the factory producing industrial chemicals, conventional reactor carries out chemical polymerization to various chemical raw material.Because reactor not only will bear expansion and the convergent force of HTHP, also to bear the corrosion of the chemical substances such as acid, alkali, salt, so the equipment such as the agitator in reactor, attemperating unit, measurement mechanism and transmission device that are arranged on are easy to damage.In the reactor of after chemical reaction, be full of high temperature or various poisonous and hazardous chemical gas, have to pass through cooling and air displacement for a long time, maintenance worker just can enter interior maintenance, but, still there will be in maintenance process because valve leaks or labour protection articles for use damage and the poisoning or injured accident of maintenance worker occurs.
Summary of the invention
The problem that personal injury easily occurs reactor inner chamber repair apparatus is entered in order to solve workman, the present invention aims to provide a kind of hanging type reactor apparatus for examination and repair, this apparatus for examination and repair comprises servicing machine and still outer controller in still jack-up heavy-duty machine, still, maintenance worker is replaced to enter reactor inner chamber inspection and maintenance equipment, can the repair time be shortened, can prevent again maintenance worker from poisoning or injured accident occurring.
In order to achieve the above object, the present invention adopts following technical scheme: a kind of hanging type reactor apparatus for examination and repair, it is characterized in that: described hanging type reactor apparatus for examination and repair comprises still jack-up heavy-duty machine, servicing machine and still outer controller in still, described still jack-up heavy-duty machine comprises still mouth crane boom and Double-rope groove reel, described still mouth crane boom is arranged on the top of vertical response still and is provided with lifting rotating disk, rotating disk drive motors and integrated wire box, the bottom surface of described lifting rotating disk is provided with bobbin base, described Double-rope groove reel is arranged in bobbin base and its two ends are all provided with serving race, per pass serving race is all provided with lifting lifting rope, described lifting lifting rope coordinates with servicing machine runner in still, in described still, servicing machine comprises suspention pedestal, folding type support still frame and comprehensive service kit, described suspention pedestal is provided with runner pedestal and push rod folding groove, runner axostylus axostyle is provided with at the middle part of runner pedestal, lifting rope runner is all provided with at the two ends of runner axostylus axostyle, described lifting rope runner coordinates with lifting lifting rope, be provided with backrush type reel at the middle part of runner axostylus axostyle, described backrush type reel is provided with control cable, and described control cable is connected with integrated wire box, described folding type support still frame comprises fluid power top still bar, fluid power elevating lever and hydraulic drive machine, and described fluid power top still bar is arranged on the both sides of suspention pedestal by rotating shaft, and described fluid power elevating lever and hydraulic drive machine are arranged on the inner chamber of suspention pedestal, described comprehensive service kit is arranged on the still bar of fluid power top and its structure comprises maintenance rocking arm and wheel-type maintenance head, described maintenance rocking arm is arranged on the still bar of fluid power top by rotating shaft, driving mechanism for rocker arm is provided with between maintenance rocking arm and fluid power top still bar, described wheel-type maintenance head is arranged on the end of maintenance rocking arm by rotating shaft, described wheel-type maintenance head is provided with how secondary electronic service kit, overhauls between head be provided with runner driving mechanism at maintenance rocking arm and wheel-type, described still outer controller is provided with video display, control handle and combines control cable, and described comprehensive control cable is connected with integrated wire box, and suspention pedestal and comprehensive service kit are provided with multiple illumination camera.
This preferred embodiment also has following technical characteristic:
Bottom and the top of described still mouth crane boom are respectively equipped with still mouth gusset and lifting gusset, described still mouth gusset is connected with the power still mouth of vertical response still, described lifting rotating disk is arranged on the center of lifting gusset, described rotating disk drive motors is arranged on the end face of lifting gusset, and described rotating disk drive motors coordinates with lifting disk gear.
Described Double-rope groove reel is connected with bobbin base rotating shaft, and described Double-rope groove reel is provided with reel drive motors, and described reel drive motors is arranged on the inner chamber of Double-rope groove reel, and described lifting lifting rope is connected with bobbin base through after the race of lifting rope runner.
The outer ring of described suspention pedestal is provided with cover shell body, described runner pedestal is arranged on the top of suspention pedestal, all be provided with push rod folding groove in the both sides of suspention pedestal, described push rod folding groove is inlaid in cover shell body, and the top of described push rod folding groove is provided with folding axle bed.
Main spring and slip power transmitting device is provided with between runner axostylus axostyle and backrush type reel, described control cable is connected between slip power transmitting device and integrated wire box, and described folding type support still frame, comprehensive service kit, illumination camera are electrically connected with slip power transmitting device.
Described folding type support still frame comprises two secondary fluid power top still bars, described fluid power top still bar is connected with folding axle bed, described fluid power top still bar is provided with expanding support pillar, described fluid power elevating lever is arranged on the center of suspention pedestal inner chamber, described fluid power elevating lever is provided with lifting fore-set, be provided with two folding drive links in the end of lifting fore-set, described folding drive link is connected with the still bar rotating shaft of fluid power top, and the hydraulic transfer pipe of described fluid power top still bar, fluid power elevating lever is connected with hydraulic drive machine.
Described maintenance rocking arm comprises two secondary-rocker muscle shelves, described two secondary-rocker muscle shelves are symmetricly set on the both sides of fluid power top still bar, rocker shaft bed and runner chuck is respectively equipped with at the root of rocking arm muscle shelves and end, described rocker shaft bed is connected with fluid power top still bar, runner spindle nose is provided with between two pieces of runner chucks, described driving mechanism for rocker arm comprises Rocker arm-motor and rocking-arm driving bar, described Rocker arm-motor is arranged on the inner chamber of fluid power top still bar and is provided with eccentric gearing wheel, and described rocking-arm driving bar is connected between rocking arm muscle shelves and eccentric gearing take turns by rotating shaft.
Described wheel-type maintenance head is arranged between two pieces of runner chucks, described runner shaft headgear is contained in the central shaft hole of wheel-type maintenance head, described how secondary electronic service kit is evenly arranged on the outer ring of wheel-type maintenance head, described runner driving mechanism comprises runner drive motors and ring tooth mouth, described runner drive motors is arranged in wheel-type maintenance head, described ring tooth mouth is arranged in the inner side of runner chuck, described runner drive motors is taken turns with ring tooth ability to speak and is coordinated, described electronic service kit is provided with and shirks type maintenance head, the described type maintenance head that shirks comprises abrasive cut-off maintenance head, drill maintenance head, bolt maintenance head and clamp maintenance head.
The present embodiment just can check the situation of device damage in vertical response still by video display, servicing machine maintenance of equipment in still just can be manipulated by control handle, even if having high temperature or various poisonous and hazardous chemical gas in vertical response still, also can carry out timely checking and repairing, and the poisoning or injured accident of maintenance worker can not occur.Therefore, this hanging type reactor apparatus for examination and repair is rational in infrastructure, manipulation is simple, can enhance productivity, can prevent personal injury again.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the assembly structure schematic diagram of one embodiment of the invention.
Fig. 2 is the structural representation of servicing machine 20 in still in Fig. 1.
Fig. 3 suspends the structural representation that pedestal 21 inner chamber fluid power elevating lever 221 assembles with fluid power top still bar 220 in midair in Fig. 1,2.
Fig. 4 is the structural representation of wheel-type maintenance 25 in Fig. 1,2.
In figure, sequence number represents respectively: 01. vertical response still, 02. power still mouth, 10. still jack-up heavy-duty machine, 11. still mouth crane booms, 110. lifting rotating disks, 111. rotating disk drive motors, 112. integrated wire boxes, 113. bobbin base, 114. still mouth gussets, 115. lifting gussets, 12. Double-rope groove reels, 120. lifting lifting ropes, servicing machine in 20. stills, 21. suspention pedestals, 210. runner pedestals, 211. push rod folding grooves, 212. runner axostylus axostyles, 213. lifting rope runners, 214. rotary type reels, 215. control cable, 216. cover shell bodies, 217. folding axle beds, 22. folding type support still framves, 220. fluid power top still bars, 221. fluid power elevating levers, 222. hydraulic drive machines, 223. expanding support pillar, 224. lifting fore-sets, 225. folding drive links, 23. comprehensive service kits, 24. maintenance rocking arms, 240. rocking arm muscle shelves, 241. rocker shaft bed, 242. runner chucks, 243. runner spindle noses, 25. wheel-type maintenance heads, 26. electronic service kits, 260. abrasive cut-off maintenance heads, 261. drill maintenance heads, 262. bolt maintenance heads, 263. clamp maintenance heads, 27. Rocker arm-motors, 270. rocking-arm driving bars, 271. eccentric gearing wheels, 28. runner drive motors, 280. ring tooth mouths, 30. still outer controllers, 31. combine control cable.
Detailed description of the invention
In the factory producing industrial chemicals, the use of various reactor widely, reactor comprises vertical response still 01 and horizontal type reactor, the present embodiment be applicable to vertical response still 01 with the use of, vertical response still 01 is arranged in the factory that matches with reactor, be provided with power still mouth 02 at the top of vertical response still 01, be provided with feed pipe, explosion stack, temperature control tube, measuring tube and discharging still mouth etc. at the still wall of vertical response still 01 and bottom.
See Fig. 1 and composition graphs 2, 3, 4, the hanging type reactor apparatus for examination and repair of the present embodiment comprises still jack-up heavy-duty machine 10, servicing machine 20 and still outer controller 30 in still, described still jack-up heavy-duty machine 10 comprises still mouth crane boom 11 and Double-rope groove reel 12, described still mouth crane boom 11 is arranged on the top of vertical response still 01 and is provided with lifting rotating disk 110, rotating disk drive motors 111 and integrated wire box 112, the bottom surface of described lifting rotating disk 110 is provided with bobbin base 113, described Double-rope groove reel 12 is arranged in bobbin base 113 and its two ends are all provided with serving race, per pass serving race is all provided with lifting lifting rope 120, described lifting lifting rope 120 coordinates with servicing machine in still 20 runner, in described still, servicing machine 20 comprises suspention pedestal 21, folding type support still frame 22 and comprehensive service kit 23, described suspention pedestal 21 is provided with runner pedestal 210 and push rod folding groove 211, runner axostylus axostyle 212 is provided with at the middle part of runner pedestal 210, lifting rope runner 213 is all provided with at the two ends of runner axostylus axostyle 212, described lifting rope runner 213 coordinates with lifting lifting rope 120, backrush type reel 214 is provided with at the middle part of runner axostylus axostyle 212, described backrush type reel 214 is provided with and controls cable 215, and described control cable 215 is connected with integrated wire box 112, described folding type support still frame 22 comprises fluid power top still bar 220, fluid power elevating lever 221 and hydraulic drive machine 222, described fluid power top still bar 220 is arranged on the both sides of suspention pedestal 21 by rotating shaft, and described fluid power elevating lever 221 and hydraulic drive machine 222 are arranged on the inner chamber of suspention pedestal 21, described comprehensive service kit 23 is arranged on fluid power top still bar 220 and its structure comprises maintenance rocking arm 24 and wheel-type maintenance 25, described maintenance rocking arm 24 is arranged on fluid power top still bar 220 by rotating shaft, driving mechanism for rocker arm is provided with between maintenance rocking arm 24 and fluid power top still bar 220, described wheel-type maintenance 25 is arranged on the end of maintenance rocking arm 24 by rotating shaft, described wheel-type maintenance 25 is provided with how secondary electronic service kit 26, between maintenance rocking arm 24 and wheel-type overhaul 25, be provided with runner driving mechanism, described still outer controller 30 is provided with video display, control handle and combines control cable 31, and described comprehensive control cable 31 is connected with integrated wire box 112, and suspention pedestal 21 and comprehensive service kit 23 are provided with multiple illumination camera.
Agitator in vertical response still 01, attemperating unit, during the device damage such as measurement mechanism and transmission device, power still mouth 02 is first opened by maintenance worker, and in wheel-type maintenance 25, the type that shirks matched with device damage situation is installed and overhauls head, then still mouth crane boom 11 is arranged on power still mouth 02, start still jack-up heavy-duty machine 10 by still outer controller 30 and tighten up lifting lifting rope 120, servicing machine in still 20 is winched to the top of power still mouth 02, switching turning to of reel drive motors makes still jack-up heavy-duty machine 10 loosen lifting lifting rope 120, in still, servicing machine 20 will enter in vertical response still 01.
After in still, servicing machine 20 enters vertical response still 01, the situation in the illumination camera observation vertical response still 01 be arranged on suspention pedestal 21 is started by still outer controller 30, and situation about arriving according to the observation determines the height and position suspending pedestal 21 in midair, then starting folding type support still frame 22 makes fluid power top still bar 220 strut and hold out against the inwall of vertical response still 01, suspention pedestal 21 firmly will be erected at the center of vertical response still 01 inner chamber, by being arranged on the damaged condition of the detailed facilities for observation of illumination camera on comprehensive service kit 23, and according to damaged condition select shirk type maintenance head, by choose shirk type maintenance head be switched to just to damage equipment keep in repair.After maintenance of equipment terminates, again start folding type support still frame 22 and fluid power top still bar 220 is shunk and is incorporated into push rod folding groove 211, then start still jack-up heavy-duty machine 10 and servicing machine in still 20 is hung out vertical response still 01.
Bottom and the top of described still mouth crane boom 11 are respectively equipped with still mouth gusset 114 and lifting gusset 115, described still mouth gusset 114 is connected with the power still mouth 02 of vertical response still 01, described lifting rotating disk 110 is arranged on the center of lifting gusset 115, described rotating disk drive motors 111 is arranged on the end face of lifting gusset 115, and described rotating disk drive motors 111 coordinates with lifting rotating disk 110 gear.
Still mouth gusset 114 is connected with power still mouth 02 by bolt or buckle, makes still mouth crane boom 11 firmly be arranged on the top of vertical response still 01.The center that lifting rotating disk 110 is arranged on lifting gusset 115 can easily be rotated, and rotating disk drive motors 111 controls rotation direction and the rotational travel of lifting rotating disk 110.
Described Double-rope groove reel 12 is connected with bobbin base 113 rotating shaft, described Double-rope groove reel 12 is provided with reel drive motors, described reel drive motors is arranged on the inner chamber of Double-rope groove reel 12, and described lifting lifting rope 120 is connected with bobbin base 113 through after the race of lifting rope runner 213.
Double-rope groove reel 12 is arranged in bobbin base 113 can easily be rotated by rotating shaft, and reel drive motors controls rotation direction and the rotational travel of Double-rope groove reel 12.The two ends of Double-rope groove reel 12 are all provided with lifting lifting rope 120, make still jack-up heavy-duty machine 10 by servicing machine 20 in the lifting still of four suspension centre balance and stabilities.
Vertical response still 01 be lifted up into or be hung out to servicing machine in still 20 both can by still jack-up heavy-duty machine 10, can adjust again the longitudinal direction maintenance position of servicing machine 20 in vertical response still 01 in still, adjust the transverse direction maintenance position of servicing machine 20 in still when lifting rotating disk 110 rotates.
The outer ring of described suspention pedestal 21 is provided with cover shell body 216, described runner pedestal 210 is arranged on the top of suspention pedestal 21, push rod folding groove 211 is all provided with in the both sides of suspention pedestal 21, described push rod folding groove 211 is inlaid in cover shell body 216, and the top of described push rod folding groove 211 is provided with folding axle bed 217.
Suspention pedestal 21 is by still jack-up heavy-duty machine 10 adjustment maintenance position, folding type support still frame 22 is utilized firmly to be erected at the center of vertical response still 01 inner chamber, cover shell body 216 prevents foreign matter from entering suspention pedestal 21 inner chamber damage equipment, fluid power top still bar 220 is arranged on suspention pedestal 21 can easily be opened or close up by folding axle bed 217, embed when fluid power top still bar 220 closes up in cover shell body 216, make suspention pedestal 21 can easily pass in and out power still mouth 02.
Main spring and slip power transmitting device is provided with between runner axostylus axostyle 212 and backrush type reel 214, described control cable 215 is connected between slip power transmitting device and integrated wire box 112, and described folding type support still frame 22, comprehensive service kit 23, illumination camera are electrically connected with slip power transmitting device.
Backrush type reel 214 is arranged on runner axostylus axostyle 212 and can easily rotates, and main spring drives backrush type reel 214 to rotate toward rolling tightly the direction controlling cable 215 all the time.When suspention pedestal 21 upwards runs, main spring drives backrush type reel 214 to rotate, and is rolled onto by control cable 215 on backrush type reel 214, prevents control cable 215 from occurring ganging up with because of loose and being wound around the situation of other objects.When suspention pedestal 21 runs downwards, backrush type reel 214 rotates under gravity, makes control cable 215 exit backrush type reel 214 and prevents from being pullled damage.Slip power transmitting device, also can by the power supply of still outer controller 30 and the stable folding type that is transferred to support still frame 22, comprehensive service kit 23 and the illumination camera of control signal when backrush type reel 214 rotates.
Described folding type support still frame 22 comprises two secondary fluid power top still bars 220, described fluid power top still bar 220 is connected with folding axle bed 217, described fluid power top still bar 220 is provided with expanding support pillar 223, described fluid power elevating lever 221 is arranged on the center of suspention pedestal 21 inner chamber, described fluid power elevating lever 221 is provided with lifting fore-set 224, two folding drive links 225 are provided with in the end of lifting fore-set 224, described folding drive link 225 is connected with still bar 220 rotating shaft of fluid power top, and the hydraulic transfer pipe of described fluid power top still bar 220, fluid power elevating lever 221 is connected with hydraulic drive machine 222.
Lifting fore-set 224 extended or retracted fluid power elevating lever 221 under the effect of hydraulic drive machine 222, two secondary fluid power top still bars 220 strut when stretching out by lifting fore-set 224 simultaneously, drive two secondary fluid power top still bars 220 to be close on suspention pedestal 21 during lifting fore-set 224 indentation simultaneously.Expanding support pillar 223 is extended or retracted fluid power top still bar 220 under the effect of hydraulic drive machine 222, when two secondary expanding support pillars 223 stretch out simultaneously, servicing machine in still 20 is firmly erected at the inner chamber of vertical response still 01, during two secondary expanding support pillar 223 indentations simultaneously, servicing machine 20 in still is made to be in suspended state to facilitate adjustment maintenance position.
Described maintenance rocking arm 24 comprises two secondary-rocker muscle shelves 240, described two secondary-rocker muscle shelves 240 are symmetricly set on the both sides of fluid power top still bar 220, rocker shaft bed 241 and runner chuck 242 is respectively equipped with at the root of rocking arm muscle shelves 240 and end, described rocker shaft bed 241 is connected with fluid power top still bar 220, runner spindle nose 243 is provided with between two pieces of runner chucks 242, described driving mechanism for rocker arm comprises Rocker arm-motor 27 and rocking-arm driving bar 270, described Rocker arm-motor 27 is arranged on the inner chamber of fluid power top still bar 220 and is provided with eccentric gearing wheel 271, described rocking-arm driving bar 270 is connected to rocking arm muscle shelves 240 by rotating shaft and eccentric gearing is taken turns between 271.
Maintenance rocking arm 24 is arranged on fluid power top still bar 220 can easily be swung by rotating shaft, and driving mechanism for rocker arm controls swaying direction and the oscillating stroke of maintenance rocking arm 24.The maintenance rocking arm 24 that two secondary-rocker muscle shelves 240 are formed has stronger stability and supportive, makes wheel-type overhaul a repair apparatus that 25 energy are stable.Maintenance rocking arm 24 is under the effect of driving mechanism for rocker arm, can easily wheel-type maintenance 25 be swung to above or below fluid power top still bar 220, the equipment at easy access vertical response still 01 top when wheel-type maintenance 25 is above fluid power top still bar 220, the equipment of wheel-type maintenance 25 when the below of fluid power top still bar 220 bottom easy access vertical response still 01.
Described wheel-type maintenance 25 is arranged between two pieces of runner chucks 242, described runner spindle nose 243 is sleeved in the central shaft hole of wheel-type maintenance 25, described how secondary electronic service kit 26 is evenly arranged on the outer ring of wheel-type maintenance 25, described runner driving mechanism comprises runner drive motors 28 and ring tooth mouth 280, described runner drive motors 28 is arranged in wheel-type maintenance 25, described ring tooth mouth 280 is arranged in the inner side of runner chuck 242, described runner drive motors 28 coordinates with ring tooth mouth 280 gear, described electronic service kit 26 is provided with and shirks type maintenance head, the described type maintenance head that shirks comprises abrasive cut-off maintenance 260, drill maintenance 261, bolt maintenance 262 and clamp maintenance 263.
Wheel-type maintenance 25 is arranged between two pieces of runner chucks 242 can easily be rotated by rotating shaft, and can not shake repair apparatus that can be stable in the process of rotating, the rotation direction of runner driving mechanisms control wheel-type maintenance 25 and rotational travel, wheel-type maintenance 25 is provided with how secondary electronic service kit 26, can tackle plurality of devices damaged condition.
When wheel-type maintenance 25 is rotated, different electronic service kits 26 is switched to just to the equipment damaged, as long as maintenance rocking arm 24 is pushed ahead just can keep in repair, other electronic service kit 26 crossbearer, in the both sides of wheel-type maintenance 25, can not hinder the type maintenance head that shirks chosen to carry out service work.
When there is the fault of materials from bonding still wall and the material caking blocking mouth of pipe in vertical response still 01, abrasive cut-off maintenance 260 or drill maintenance 261 is switched to the front repair apparatus of wheel-type maintenance 25; When the fault of bolt looseness appears in the equipment in vertical response still 01, bolt maintenance 262 is switched to the front repair apparatus of wheel-type maintenance 25; When there is foreign matters from being blocked pore in vertical response still 01, when foreign matter snaps in gap and foreign matter falls into the fault at the bottom of still, clamp maintenance 263 is switched to the front repair apparatus of wheel-type maintenance 25.
During concrete enforcement, the present embodiment manipulates still jack-up heavy-duty machine 10 by still outer controller 30 and vertical response still 01 is lifted up into or hung out to servicing machine in still 20, the situation of device damage in vertical response still 01 is checked by video display, by control handle manipulation wheel-type maintenance 25 maintenance of equipment, even if having high temperature or various poisonous and hazardous chemical gas in vertical response still 01, also can carry out timely checking and repairing, and the poisoning or injured accident of maintenance worker can not occur.The still outer controller 30 of the present embodiment also can be arranged on reactor and produce in central station of floating dock, produces computer form one with reactor, makes maintenance worker in central station of floating dock with regard to the equipment in energy inspection and maintenance vertical response still 01.
In sum: the present embodiment solves workman and enters the problem that personal injury easily occurs reactor inner chamber repair apparatus, a kind of hanging type reactor apparatus for examination and repair that maintenance worker can be replaced to work is provided.
Claims (8)
1. a hanging type reactor apparatus for examination and repair, it is characterized in that: described hanging type reactor apparatus for examination and repair comprises still jack-up heavy-duty machine (10), servicing machine (20) and still outer controller (30) in still, described still jack-up heavy-duty machine (10) comprises still mouth crane boom (11) and Double-rope groove reel (12), described still mouth crane boom (11) is arranged on the top of vertical response still and is provided with lifting rotating disk (110), rotating disk drive motors (111) and integrated wire box (112), the bottom surface of described lifting rotating disk (110) is provided with bobbin base (113), described Double-rope groove reel (12) is arranged in bobbin base (113) and its two ends are all provided with serving race, per pass serving race is all provided with lifting lifting rope (120), described lifting lifting rope (120) coordinates with servicing machine in still (20) runner, in described still, servicing machine (20) comprises suspention pedestal (21), folding type support still frame (22) and comprehensive service kit (23), described suspention pedestal (21) is provided with runner pedestal (210) and push rod folding groove (211), runner axostylus axostyle (212) is provided with at the middle part of runner pedestal (210), lifting rope runner (213) is all provided with at the two ends of runner axostylus axostyle (212), described lifting rope runner (213) coordinates with lifting lifting rope (120), backrush type reel (214) is provided with at the middle part of runner axostylus axostyle (212), described backrush type reel (214) is provided with and controls cable (215), described control cable (215) is connected with integrated wire box (112), described folding type support still frame (22) comprises fluid power top still bar (220), fluid power elevating lever (221) and hydraulic drive machine (222), described fluid power top still bar (220) is arranged on the both sides of suspention pedestal (21) by rotating shaft, and described fluid power elevating lever (221) and hydraulic drive machine (222) are arranged on the inner chamber of suspention pedestal (21), described comprehensive service kit (23) is arranged on that fluid power top still bar (220) is upper and its structure comprises maintenance rocking arm (24) and wheel-type overhauls head (25), described maintenance rocking arm (24) is arranged on fluid power top still bar (220) by rotating shaft, driving mechanism for rocker arm is provided with between maintenance rocking arm (24) and fluid power top still bar (220), described wheel-type maintenance head (25) is arranged on the end of maintenance rocking arm (24) by rotating shaft, described wheel-type maintenance head (25) is provided with how secondary electronic service kit (26), overhaul between head (25) in maintenance rocking arm (24) and wheel-type and be provided with runner driving mechanism, described still outer controller (30) is provided with video display, control handle and combines control cable (31), described comprehensive control cable (31) is connected with integrated wire box (112), and suspention pedestal (21) and comprehensive service kit (23) are provided with multiple illumination camera.
2. a kind of hanging type reactor apparatus for examination and repair according to claim 1, it is characterized in that: the bottom of described still mouth crane boom (11) and top are respectively equipped with still mouth gusset (114) and lifting gusset (115), described still mouth gusset (114) is connected with the power still mouth of vertical response still, described lifting rotating disk (110) is arranged on the center of lifting gusset (115), described rotating disk drive motors (111) is arranged on the end face of lifting gusset (115), and described rotating disk drive motors (111) coordinates with lifting rotating disk (110) gear.
3. a kind of hanging type reactor apparatus for examination and repair according to claim 1, it is characterized in that: described Double-rope groove reel (12) is connected with bobbin base (113) rotating shaft, described Double-rope groove reel (12) is provided with reel drive motors, described reel drive motors is arranged on the inner chamber of Double-rope groove reel (12), and described lifting lifting rope (120) is connected with bobbin base (113) through after the race of lifting rope runner (213).
4. a kind of hanging type reactor apparatus for examination and repair according to claim 1, it is characterized in that: the outer ring of described suspention pedestal (21) is provided with cover shell body (216), described runner pedestal (210) is arranged on the top of suspention pedestal (21), push rod folding groove (211) is all provided with in the both sides of suspention pedestal (21), described push rod folding groove (211) is inlaid in cover shell body (216), and the top of described push rod folding groove (211) is provided with folding axle bed (217).
5. a kind of hanging type reactor apparatus for examination and repair according to claim 1, it is characterized in that: between runner axostylus axostyle (212) and backrush type reel (214), be provided with main spring and slip power transmitting device, described control cable (215) is connected between slip power transmitting device and integrated wire box (112), and described folding type support still frame (22), comprehensive service kit (23), illumination camera are electrically connected with slip power transmitting device.
6. a kind of hanging type reactor apparatus for examination and repair according to claim 1 or 4, it is characterized in that: described folding type support still frame (22) comprises two secondary fluid power tops still bar (220), described fluid power top still bar (220) is connected with folding axle bed (217), described fluid power top still bar (220) is provided with expanding support pillar (223), described fluid power elevating lever (221) is arranged on the center of suspention pedestal (21) inner chamber, described fluid power elevating lever (221) is provided with lifting fore-set (224), two folding drive links (225) are provided with in the end of lifting fore-set (224), described folding drive link (225) is connected with still bar (220) rotating shaft of fluid power top, described fluid power top still bar (220), the hydraulic transfer pipe of fluid power elevating lever (221) is connected with hydraulic drive machine (222).
7. a kind of hanging type reactor apparatus for examination and repair according to claim 1, it is characterized in that: described maintenance rocking arm (24) comprises two secondary-rocker muscle shelves (240), described two secondary-rocker muscle shelves (240) are symmetricly set on the both sides on fluid power top still bar (220), rocker shaft bed (241) and runner chuck (242) is respectively equipped with at the root of rocking arm muscle shelves (240) and end, described rocker shaft bed (241) is connected with fluid power top still bar (220), runner spindle nose (243) is provided with between two pieces of runner chucks (242), described driving mechanism for rocker arm comprises Rocker arm-motor (27) and rocking-arm driving bar (270), described Rocker arm-motor (27) is arranged on the inner chamber on fluid power top still bar (220) and is provided with eccentric gearing wheel (271), described rocking-arm driving bar (270) is connected to rocking arm muscle shelves (240) by rotating shaft and eccentric gearing is taken turns between (271).
8. a kind of hanging type reactor apparatus for examination and repair according to claim 1 or 7, it is characterized in that: described wheel-type maintenance head (25) is arranged between two pieces of runner chucks (242), described runner spindle nose (243) is sleeved in the central shaft hole of wheel-type maintenance head (25), described how secondary electronic service kit (26) is evenly arranged on the outer ring of wheel-type maintenance head (25), described runner driving mechanism comprises runner drive motors (28) and ring tooth mouth (280), described runner drive motors (28) is arranged in wheel-type maintenance head (25), described ring tooth mouth (280) is arranged on the inner side in runner chuck (242), described runner drive motors (28) coordinates with ring tooth mouth (280) gear, described electronic service kit (26) is provided with shirks type maintenance head, the described type maintenance head that shirks comprises abrasive cut-off maintenance head (260), drill maintenance head (261), bolt maintenance head (262) and clamp maintenance head (263).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410149514.3A CN103894127B (en) | 2014-04-12 | 2014-04-12 | Suspension type reaction kettle overhauling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410149514.3A CN103894127B (en) | 2014-04-12 | 2014-04-12 | Suspension type reaction kettle overhauling device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103894127A CN103894127A (en) | 2014-07-02 |
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| CN201410149514.3A Active CN103894127B (en) | 2014-04-12 | 2014-04-12 | Suspension type reaction kettle overhauling device |
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| CN110743474A (en) * | 2019-10-30 | 2020-02-04 | 杭州权易融技术转移合伙企业(有限合伙) | Suspension type reaction kettle all-dimensional overhauling equipment and using method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4585610A (en) * | 1981-09-29 | 1986-04-29 | Tekniska Rontgencentralen Ab | Apparatus for inspecting the interior of a reactor vessel |
| CN102748421A (en) * | 2011-11-17 | 2012-10-24 | 王树宽 | Tower climbing maintenance device of chemical reaction tower |
| CN202527114U (en) * | 2012-04-26 | 2012-11-14 | 成都赛乐化新机电有限公司 | Mechanical seal maintenance lifting device for bottom type stirring reaction kettle |
| CN203750533U (en) * | 2014-04-12 | 2014-08-06 | 衢州图艺工业设计有限公司 | Suspension type reaction kettle maintenance device |
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2014
- 2014-04-12 CN CN201410149514.3A patent/CN103894127B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4585610A (en) * | 1981-09-29 | 1986-04-29 | Tekniska Rontgencentralen Ab | Apparatus for inspecting the interior of a reactor vessel |
| CN102748421A (en) * | 2011-11-17 | 2012-10-24 | 王树宽 | Tower climbing maintenance device of chemical reaction tower |
| CN202527114U (en) * | 2012-04-26 | 2012-11-14 | 成都赛乐化新机电有限公司 | Mechanical seal maintenance lifting device for bottom type stirring reaction kettle |
| CN203750533U (en) * | 2014-04-12 | 2014-08-06 | 衢州图艺工业设计有限公司 | Suspension type reaction kettle maintenance device |
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Effective date of registration: 20180712 Address after: 528000 Dongying Gang, Shanxi village, Hekou street, Sanshui District, Foshan, Guangdong Patentee after: FOSHAN SANSHUI HANBAO PLASTIC AUXILIARY AGENT CO.,LTD. Address before: 528000 self compiled one of the three "Sanshui square" 458, Zhang Bian Road, southwest Street, Sanshui District, Foshan, Guangdong, China, three Patentee before: Guangdong Di source science & Technology Co.,Ltd. |