CN103894127A - Suspension type reaction kettle overhauling device - Google Patents

Suspension type reaction kettle overhauling device Download PDF

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Publication number
CN103894127A
CN103894127A CN201410149514.3A CN201410149514A CN103894127A CN 103894127 A CN103894127 A CN 103894127A CN 201410149514 A CN201410149514 A CN 201410149514A CN 103894127 A CN103894127 A CN 103894127A
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China
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still
runner
fluid power
lifting
reel
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CN201410149514.3A
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CN103894127B (en
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詹国林
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Foshan Sanshui Hanbao Plastic Auxiliary Agent Co ltd
Guangdong Di source science & Technology Co.,Ltd.
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Quzhou Figure Arts and Industrial Design Co Ltd
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Abstract

The invention discloses a suspension type reaction kettle overhauling device which comprises a kettle top crane, an in-kettle overhauling machine and an out-of-kettle controller, wherein the kettle top crane comprises a kettle opening crane boom and a double-rope groove reel; the kettle opening crane boom is erected at the top of a vertical reaction kettle; the in-kettle overhauling machine comprises a suspension base frame, an openable and closable kettle support frame and comprehensive overhauling tools; the suspension base frame is provided with a rotating wheel pedestal and an ejector rod opening and closing groove; each comprehensive overhauling tool is arranged on a hydraulic kettle jacking rod, and structurally comprises an overhauling rocker arm and a wheel type overhauling head; a plurality of illumination cameras are arranged on the suspension base frame and the comprehensive overhauling tools. According to the device, the damage conditions of equipment in the vertical reaction kettle can be inspected through a video display, the in-kettle overhauling machine can be controlled to maintain equipment through a control handle, and the equipment can be timely inspected and maintained without an overhauling worker poisoning or injury accidents even in case of high temperature or various toxic and harmful chemical gas in the vertical reaction kettle, so that the suspension type reaction kettle overhauling device is reasonable in structure and easy to control.

Description

A kind of hanging type reactor apparatus for examination and repair
Technical field
The invention belongs to a kind of apparatus for examination and repair, relate in particular to a kind of device that enters reactor inner chamber repair apparatus.
Background technology
Producing in the factory of industrial chemicals, commonly use reactor various chemical raw materials are carried out to chemical polymerization.Because reactor not only will bear expansion and the convergent force of HTHP, also to bear the corrosion of the chemical substances such as acid, alkali, salt, so the equipment such as agitator, attemperating unit, measurement mechanism and transmission device in reactor that are arranged on are easy to damage.In the reactor of after chemical reaction, be full of high temperature or various poisonous and hazardous chemical gas, must be through long cooling and air displacement, maintenance worker just can enter interior maintenance, but, in maintenance process, still there will be and reveal or labour protection articles for use damages the accident that maintenance worker is poisoning or injured occurs because of valve.
Summary of the invention
Enter reactor inner chamber repair apparatus and easily occur the problem of personal injury in order to solve workman, the present invention aims to provide a kind of hanging type reactor apparatus for examination and repair, this apparatus for examination and repair comprises servicing machine and still outer controller in still jack-up heavy-duty machine, still, replace maintenance worker to enter reactor inner chamber inspection and maintenance equipment, can shorten the repair time, can prevent that again maintenance worker from poisoning or injured accident occurring.
In order to achieve the above object, the present invention adopts following technical scheme: a kind of hanging type reactor apparatus for examination and repair, it is characterized in that: described hanging type reactor apparatus for examination and repair comprises still jack-up heavy-duty machine, servicing machine and still outer controller in still, described still jack-up heavy-duty machine comprises still mouth crane boom and Double-rope groove reel, described still mouth crane boom is arranged on the top of vertical response still and is provided with lifting rotating disk, rotating disk drive motors and integrated wire box, the bottom surface of described lifting rotating disk is provided with reel pedestal, described Double-rope groove reel is arranged in reel pedestal and its two ends are all provided with serving race, per pass serving race is all provided with lifting lifting rope, described lifting lifting rope coordinates with servicing machine runner in still, in described still, servicing machine comprises suspention pedestal, folding type support still frame and comprehensive service kit, described suspention pedestal is provided with runner pedestal and push rod folding groove, be provided with runner axostylus axostyle at the middle part of runner pedestal, two ends at runner axostylus axostyle are all provided with lifting rope runner, described lifting rope runner coordinates with lifting lifting rope, be provided with backrush type reel at the middle part of runner axostylus axostyle, described backrush type reel is provided with control cable, and described control cable is connected with integrated wire box, described folding type support still frame comprises fluid power top still bar, fluid power elevating lever and hydraulic drive machine, and described fluid power top still bar is arranged on the both sides of suspention pedestal by rotating shaft, and described fluid power elevating lever and hydraulic drive machine are arranged on the inner chamber of suspention pedestal, described comprehensive service kit is arranged on the still bar of fluid power top and its structure comprises maintenance rocking arm and wheel type maintenance head, described maintenance rocking arm is arranged on the still bar of fluid power top by rotating shaft, between maintenance rocking arm and fluid power top still bar, be provided with driving mechanism for rocker arm, the described type maintenance head of taking turns is arranged on the end of overhauling rocking arm by rotating shaft, the described type maintenance head of taking turns is provided with how secondary electronic service kit, between maintenance rocking arm and wheel type maintenance head, is provided with runner driving mechanism, described still outer controller is provided with video display, control handle and combines control cable, and described comprehensive control cable is connected with integrated wire box, on suspention pedestal and comprehensive service kit, is provided with multiple illumination cameras.
This preferred embodiment also has following technical characterictic:
The bottom of described still mouth crane boom and top are respectively equipped with still mouth gusset and lifting gusset, described still mouth gusset is connected with the power still mouth of vertical response still, described lifting rotating disk is arranged on the center of lifting gusset, described rotating disk drive motors is arranged on the end face of lifting gusset, and described rotating disk drive motors coordinates with lifting disk gear.
Described Double-rope groove reel is connected with the rotating shaft of reel pedestal, and described Double-rope groove reel is provided with reel drive motors, and described reel drive motors is arranged on the inner chamber of Double-rope groove reel, and described lifting lifting rope is connected with reel pedestal through after the race of lifting rope runner.
The outer ring of described suspention pedestal is provided with cover shell body, described runner pedestal is arranged on the top of suspention pedestal, both sides at suspention pedestal are all provided with push rod folding groove, and described push rod folding groove is inlaid in cover shell body, and the top of described push rod folding groove is provided with folding axle bed.
Between runner axostylus axostyle and backrush type reel, be provided with main spring and slip power transmitting device, described control cable is connected between slip power transmitting device and integrated wire box, and described folding type support still frame, comprehensive service kit, illumination camera are electrically connected with slip power transmitting device.
Described folding type support still frame comprises two secondary fluid power top still bars, described fluid power top still bar is connected with folding axle bed, described fluid power top still bar is provided with expanding support pillar, described fluid power elevating lever is arranged on the center of suspention pedestal inner chamber, described fluid power elevating lever is provided with lifting fore-set, be provided with two folding drive links in the end of lifting fore-set, described folding drive link is connected with the still bar rotating shaft of fluid power top, and the fluid power transfer tube of described fluid power top still bar, fluid power elevating lever is connected with hydraulic drive machine.
Described maintenance rocking arm comprises two secondary-rocker muscle shelves, described two secondary-rocker muscle shelves are symmetricly set on the both sides of fluid power top still bar, root and end at rocking arm muscle shelves are respectively equipped with rocker shaft bed and runner chuck, described rocker shaft bed is connected with fluid power top still bar, between two runner chucks, be provided with runner spindle nose, described driving mechanism for rocker arm comprises Rocker arm-motor and rocking-arm driving bar, described Rocker arm-motor is arranged on the inner chamber of fluid power top still bar and is provided with eccentric gearing wheel, and described rocking-arm driving bar is connected between rocking arm muscle shelves and eccentric gearing wheel by rotating shaft.
The described type maintenance head of taking turns is arranged between two runner chucks, described runner shaft headgear is contained in the central shaft hole of wheel type maintenance head, described how secondary electronic service kit is evenly arranged on the outer ring of wheel type maintenance head, described runner driving mechanism comprises runner drive motors and circle type tooth mouth, described runner drive motors is arranged in wheel type maintenance head, described circle type tooth mouth is arranged on the inner side at runner chuck, described runner drive motors coordinates with circle type tooth ability to speak wheel, described electronic service kit is provided with and shirks type maintenance head, the described type maintenance head that shirks comprises abrasive cut-off maintenance head, drill maintenance head, bolt maintenance head and clamp maintenance head.
The present embodiment just can check the situation of device damage in vertical response still by video display, just can manipulate servicing machine maintenance of equipment in still by control handle, even if having high temperature or various poisonous and hazardous chemical gas in vertical response still, also can check timely and repair, and the accident that maintenance worker is poisoning or injured can not occur.Therefore, this hanging type reactor apparatus for examination and repair is rational in infrastructure, manipulation is simple, can enhance productivity, and can prevent again personal injury.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the assembly structure schematic diagram of one embodiment of the invention.
Fig. 2 is the structural representation of the interior servicing machine 20 of still in Fig. 1.
Fig. 3 suspends the structural representation that pedestal 21 inner chamber fluid power elevating levers 221 and fluid power top still bar 220 assemble in midair in Fig. 1,2.
Fig. 4 is the structural representation of wheel type maintenance 25 in Fig. 1,2.
In figure, sequence number represents respectively: 01. vertical response still, 02. power still mouth, 10. still jack-up heavy-duty machine, 11. still mouth crane booms, 110. lifting rotating disks, 111. rotating disk drive motors, 112. integrated wire boxes, 113. reel pedestals, 114. still mouth gussets, 115. lifting gussets, 12. Double-rope groove reels, 120. lifting lifting ropes, servicing machine in 20. stills, 21. suspention pedestals, 210. runner pedestals, 211. push rod folding grooves, 212. runner axostylus axostyles, 213. lifting rope runners, 214. rotary type reels, 215. control cable, 216. cover shell bodies, 217. folding axle beds, 22. folding type support still framves, 220. fluid power top still bars, 221. fluid power elevating levers, 222. hydraulic drive machines, 223. expanding support pillar, 224. lifting fore-sets, 225. folding drive links, 23. comprehensive service kits, 24. maintenance rocking arms, 240. rocking arm muscle shelves, 241. rocker shaft bed, 242. runner chucks, 243. runner spindle noses, 25. take turns type maintenance head, 26. electronic service kits, 260. abrasive cut-off maintenance heads, 261. drill maintenance heads, 262. bolt maintenance heads, 263. clamp maintenance heads, 27. Rocker arm-motors, 270. rocking-arm driving bars, 271. eccentric gearing wheels, 28. runner drive motors, 280. circle type tooth mouths, 30. still outer controllers, 31. combine control cable.
The specific embodiment
In the factory of production industrial chemicals, the use of various reactors is very extensive, reactor comprises vertical response still 01 and horizontal type reactor, the present embodiment is applicable to being used in conjunction with vertical response still 01, vertical response still 01 is arranged in the factory matching with reactor, be provided with power still mouth 02 at the top of vertical response still 01, be provided with feed pipe, explosion stack, temperature control tube, measuring tube and discharging still mouth etc. in still wall and the bottom of vertical response still 01.
Referring to Fig. 1 and in conjunction with Fig. 2, 3, 4, the hanging type reactor apparatus for examination and repair of the present embodiment comprises still jack-up heavy-duty machine 10, servicing machine 20 and still outer controller 30 in still, described still jack-up heavy-duty machine 10 comprises still mouth crane boom 11 and Double-rope groove reel 12, described still mouth crane boom 11 is arranged on the top of vertical response still 01 and is provided with lifting rotating disk 110, rotating disk drive motors 111 and integrated wire box 112, the bottom surface of described lifting rotating disk 110 is provided with reel pedestal 113, described Double-rope groove reel 12 is arranged in reel pedestal 113 and its two ends are all provided with serving race, per pass serving race is all provided with lifting lifting rope 120, described lifting lifting rope 120 coordinates with servicing machine 20 runners in still, in described still, servicing machine 20 comprises suspention pedestal 21, folding type support still frame 22 and comprehensive service kit 23, described suspention pedestal 21 is provided with runner pedestal 210 and push rod folding groove 211, be provided with runner axostylus axostyle 212 at the middle part of runner pedestal 210, two ends at runner axostylus axostyle 212 are all provided with lifting rope runner 213, described lifting rope runner 213 coordinates with lifting lifting rope 120, be provided with backrush type reel 214 at the middle part of runner axostylus axostyle 212, described backrush type reel 214 is provided with controls cable 215, and described control cable 215 is connected with integrated wire box 112, described folding type support still frame 22 comprises fluid power top still bar 220, fluid power elevating lever 221 and hydraulic drive machine 222, described fluid power top still bar 220 is arranged on the both sides of suspention pedestal 21 by rotating shaft, described fluid power elevating lever 221 and hydraulic drive machine 222 are arranged on the inner chamber of suspention pedestal 21, described comprehensive service kit 23 is arranged on fluid power top still bar 220 and its structure comprises maintenance rocking arm 24 and wheel type maintenance 25, described maintenance rocking arm 24 is arranged on fluid power top still bar 220 by rotating shaft, between maintenance rocking arm 24 and fluid power top still bar 220, be provided with driving mechanism for rocker arm, described end of taking turns type maintenance 25 and be arranged on by rotating shaft maintenance rocking arm 24, describedly take turns type maintenance 25 and be provided with how secondary electronic service kit 26, between maintenance rocking arm 24 and wheel type overhaul 25, be provided with runner driving mechanism, described still outer controller 30 is provided with video display, control handle and combines control cable 31, and described comprehensive control cable 31 is connected with integrated wire box 112, on suspention pedestal 21 and comprehensive service kit 23, is provided with multiple illumination cameras.
When the agitator in vertical response still 01, attemperating unit, when the device damage such as measurement mechanism and transmission device, maintenance worker first opens power still mouth 02, and in wheel type maintenance 25, the type that shirks matching with device damage situation is installed and is overhauled head, then still mouth crane boom 11 is arranged on power still mouth 02, start still jack-up heavy-duty machine 10 by still outer controller 30 and tighten up lifting lifting rope 120, servicing machine in still 20 is winched to the top of power still mouth 02, switching turning to of reel drive motors makes still jack-up heavy-duty machine 10 loosen lifting lifting rope 120, in still, servicing machine 20 will enter in vertical response still 01.
In still, servicing machine 20 enters after vertical response still 01, start by still outer controller 30 the illumination camera being arranged on suspention pedestal 21 and observe the situation in vertical response still 01, and situation about arriving is according to the observation determined the height and position of suspention pedestal 21, then starting folding type support still frame 22 makes fluid power top still bar 220 strut and hold out against the inwall of vertical response still 01, suspention pedestal 21 will firmly be erected at the center of vertical response still 01 inner chamber, by being arranged on the damaged condition of the detailed facilities for observation of illumination camera on comprehensive service kit 23, and select and shirk type maintenance head according to damaged condition, the type maintenance head that shirks of choosing is just switched to the equipment damaging is keeped in repair.After maintenance of equipment finishes, again start folding type support still frame 22 and fluid power top still bar 220 is shunk and be incorporated into push rod folding groove 211, then start still jack-up heavy-duty machine 10 servicing machine in still 20 is hung out to vertical response still 01.
The bottom of described still mouth crane boom 11 and top are respectively equipped with still mouth gusset 114 and lifting gusset 115, described still mouth gusset 114 is connected with the power still mouth 02 of vertical response still 01, described lifting rotating disk 110 is arranged on lifting gusset 115 center, described rotating disk drive motors 111 is arranged on the end face of lifting gusset 115, and described rotating disk drive motors 111 coordinates with lifting rotating disk 110 gears.
Still mouth gusset 114 is connected with power still mouth 02 by bolt or buckle, makes still mouth crane boom 11 firmly be arranged on the top of vertical response still 01.Lifting rotating disk 110 is arranged on lifting gusset 115 center and can easily rotates, and rotating disk drive motors 111 is controlled rotation direction and the rotational travel of lifting rotating disk 110.
Described Double-rope groove reel 12 is connected with 113 rotating shafts of reel pedestal, described Double-rope groove reel 12 is provided with reel drive motors, described reel drive motors is arranged on the inner chamber of Double-rope groove reel 12, and described lifting lifting rope 120 is connected with reel pedestal 113 through after the race of lifting rope runner 213.
Double-rope groove reel 12 is arranged in reel pedestal 113 and can easily be rotated by rotating shaft, rotation direction and the rotational travel of reel drive motors control Double-rope groove reel 12.The two ends of Double-rope groove reel 12 are all provided with lifting lifting rope 120, make still jack-up heavy-duty machine 10 by servicing machine 20 in the lifting still of four suspension centre balance and stabilities.
Vertical response still 01 be lifted up into or be hung out to still jack-up heavy-duty machine 10 both can by servicing machine in still 20, can adjust again the longitudinal maintenance position of servicing machine 20 in vertical response still 01 in still, adjusts the horizontal maintenance position of servicing machine 20 in still when lifting rotating disk 110 rotates.
The outer ring of described suspention pedestal 21 is provided with cover shell body 216, described runner pedestal 210 is arranged on the top of suspention pedestal 21, both sides at suspention pedestal 21 are all provided with push rod folding groove 211, described push rod folding groove 211 is inlaid in cover shell body 216, and the top of described push rod folding groove 211 is provided with folding axle bed 217.
Suspention pedestal 21 is adjusted maintenance position by still jack-up heavy-duty machine 10, utilize folding type support still frame 22 to be firmly erected at the center of vertical response still 01 inner chamber, cover shell body 216 prevents that foreign matter from entering suspention pedestal 21 inner chamber damage equipments, fluid power top still bar 220 is arranged on suspention pedestal 21 and can easily be opened or close up by folding axle bed 217, when fluid power top still bar 220 closes up, embed in cover shell body 216, make to suspend in midair pedestal 21 and can easily pass in and out power still mouth 02.
Between runner axostylus axostyle 212 and backrush type reel 214, be provided with main spring and slip power transmitting device, described control cable 215 is connected between slip power transmitting device and integrated wire box 112, and described folding type support still frame 22, comprehensive service kit 23, illumination camera are electrically connected with slip power transmitting device.
Backrush type reel 214 is arranged on runner axostylus axostyle 212 and can easily rotates, and main spring drives backrush type reel 214 all the time toward rolling tightly the direction rotation of controlling cable 215.When suspention pedestal 21 upwards moves, main spring drives backrush type reel 214 to rotate, and control cable 215 is rolled onto on backrush type reel 214, prevents from controlling cable 215 and occurs the situation of ganging up with and being wound around other objects because of loose.When the operation downwards of suspention pedestal 21, backrush type reel 214 rotates under the effect of gravity, makes to control cable 215 and exits backrush type reel 214 and prevent from being pullled damage.Slip power transmitting device, also can be by the power supply of still outer controller 30 and the stable folding type that is transferred to support still frame 22, comprehensive service kit 23 and the illumination camera of control signal in the situation that backrush type reel 214 rotates.
Described folding type support still frame 22 comprises two secondary fluid power top still bars 220, described fluid power top still bar 220 is connected with folding axle bed 217, described fluid power top still bar 220 is provided with expanding support pillar 223, described fluid power elevating lever 221 is arranged on the center of suspention pedestal 21 inner chambers, described fluid power elevating lever 221 is provided with lifting fore-set 224, be provided with two folding drive links 225 in the end of lifting fore-set 224, described folding drive link 225 is connected with still bar 220 rotating shafts of fluid power top, and the fluid power transfer tube of described fluid power top still bar 220, fluid power elevating lever 221 is connected with hydraulic drive machine 222.
Lifting fore-set 224 is extended or retracted fluid power elevating lever 221 under the effect of hydraulic drive machine 222, when lifting fore-set 224 stretches out, two secondary fluid power top still bars 220 are strutted simultaneously, when 224 indentation of lifting fore-set, drive two secondary fluid power top still bars 220 to be close on suspention pedestal 21 simultaneously.Expanding support pillar 223 is extended or retracted fluid power top still bar 220 under the effect of hydraulic drive machine 222, when two secondary expanding support pillars 223 stretch out simultaneously, servicing machine in still 20 is firmly erected to the inner chamber of vertical response still 01, when two secondary expanding support pillar 223 indentations simultaneously, make servicing machine 20 in still adjust maintenance position in suspended state to facilitate.
Described maintenance rocking arm 24 comprises two secondary-rocker muscle shelves 240, described two secondary-rocker muscle shelves 240 are symmetricly set on the both sides of fluid power top still bar 220, root and end at rocking arm muscle shelves 240 are respectively equipped with rocker shaft bed 241 and runner chuck 242, described rocker shaft bed 241 is connected with fluid power top still bar 220, between two runner chucks 242, be provided with runner spindle nose 243, described driving mechanism for rocker arm comprises Rocker arm-motor 27 and rocking-arm driving bar 270, described Rocker arm-motor 27 is arranged on the inner chamber of fluid power top still bar 220 and is provided with eccentric gearing wheel 271, described rocking-arm driving bar 270 is connected between rocking arm muscle shelves 240 and eccentric gearing wheel 271 by rotating shaft.
Maintenance rocking arm 24 is arranged on fluid power top still bar 220 and can easily be swung by rotating shaft, swaying direction and the oscillating stroke of driving mechanism for rocker arm control maintenance rocking arm 24.The maintenance rocking arm 24 that two secondary-rocker muscle shelves 240 form has stronger stability and supportive, makes a wheel type maintenance stable repair apparatus of 25 energy.Maintenance rocking arm 24 is under the effect of driving mechanism for rocker arm, wheel type maintenance 25 can easily be swung to fluid power top still bar 220 above or below, the equipment at wheel type maintenance 25 easy access vertical response still 01 top above fluid power top still bar 220 time, the equipment of wheel type maintenance 25 easy access vertical response still 01 bottom below fluid power top still bar 220 time.
Describedly take turns type maintenance 25 and be arranged between two runner chucks 242, described runner spindle nose 243 is sleeved in the central shaft hole of wheel type maintenance 25, described how secondary electronic service kit 26 is evenly arranged on the outer ring of wheel type maintenance 25, described runner driving mechanism comprises runner drive motors 28 and circle type tooth mouth 280, described runner drive motors 28 is arranged in wheel type maintenance 25, the inner side that described circle type tooth mouth 280 is arranged at runner chuck 242, described runner drive motors 28 coordinates with circle type tooth mouth 280 gears, described electronic service kit 26 is provided with and shirks type maintenance head, the described type maintenance head that shirks comprises abrasive cut-off maintenance 260, drill maintenance 261, bolt maintenance 262 and clamp maintenance 263.
Wheel type maintenance 25 is arranged between two runner chucks 242 and can easily be rotated by rotating shaft, and the stable repair apparatus of energy can not shake in the process of rotating, rotation direction and the rotational travel of runner driving mechanisms control wheel type maintenance 25, wheel type maintenance 25 is provided with how secondary electronic service kit 26, can tackle plurality of devices damaged condition.
When wheel type maintenance 25 is rotated, different electronic service kits 26 is switched to just to the equipment damaging, as long as maintenance rocking arm 24 is just pushed ahead and can be keeped in repair, other electronic service kit 26 crossbearers, in the both sides of wheel type maintenance 25, can not hinder the type maintenance head that shirks of choosing to carry out service work.
When vertical response still 01 is interior while occurring that materials from bonding still wall and material caking stops up the fault of the mouth of pipe, abrasive cut-off maintenance 260 or drill maintenance 261 is switched to the front repair apparatus of wheel type maintenance 25; In the time that the fault of bolt looseness appears in the equipment in vertical response still 01, bolt maintenance 262 is switched to the front repair apparatus of wheel type maintenance 25; When vertical response still 01 is interior while there is the fault at the bottom of foreign matters from being blocked pore, foreign matter snap in gap and foreign matter to fall into still, clamp maintenance 263 is switched to the front repair apparatus of wheel type maintenance 25.
When concrete enforcement, the present embodiment manipulates still jack-up heavy-duty machine 10 by still outer controller 30 vertical response still 01 is lifted up into or hung out to servicing machine in still 20, check the situation of vertical response still 01 interior device damage by video display, manipulate wheel type maintenance 25 maintenance of equipment by control handle, even if having high temperature or various poisonous and hazardous chemical gas in vertical response still 01, also can check timely and repair, and the accident that maintenance worker is poisoning or injured can not occur.The still outer controller 30 of the present embodiment also can be arranged on reactor and produce in central station of floating dock, produces computer composition one with reactor, makes the equipment of maintenance worker in just can inspection and maintenance vertical response still 01 in central station of floating dock.
In sum: the present embodiment has solved workman and enter reactor inner chamber repair apparatus and easily occur the problem of personal injury, and a kind of hanging type reactor apparatus for examination and repair that can replace maintenance worker to work is provided.

Claims (8)

1. a hanging type reactor apparatus for examination and repair, it is characterized in that: described hanging type reactor apparatus for examination and repair comprises still jack-up heavy-duty machine (10), servicing machine (20) and still outer controller (30) in still, described still jack-up heavy-duty machine (10) comprises still mouth crane boom (11) and Double-rope groove reel (12), described still mouth crane boom (11) is arranged on the top of vertical response still and is provided with lifting rotating disk (110), rotating disk drive motors (111) and integrated wire box (112), the bottom surface of described lifting rotating disk (110) is provided with reel pedestal (113), described Double-rope groove reel (12) is arranged in reel pedestal (113) and its two ends are all provided with serving race, per pass serving race is all provided with lifting lifting rope (120), described lifting lifting rope (120) coordinates with servicing machine (20) runner in still, in described still, servicing machine (20) comprises suspention pedestal (21), folding type support still frame (22) and comprehensive service kit (23), described suspention pedestal (21) is provided with runner pedestal (210) and push rod folding groove (211), be provided with runner axostylus axostyle (212) at the middle part of runner pedestal (210), all be provided with lifting rope runner (213) at the two ends of runner axostylus axostyle (212), described lifting rope runner (213) coordinates with lifting lifting rope (120), be provided with backrush type reel (214) at the middle part of runner axostylus axostyle (212), described backrush type reel (214) is provided with controls cable (215), described control cable (215) is connected with integrated wire box (112), described folding type support still frame (22) comprises fluid power top still bar (220), fluid power elevating lever (221) and hydraulic drive machine (222), described fluid power top still bar (220) is arranged on the both sides of suspention pedestal (21) by rotating shaft, described fluid power elevating lever (221) and hydraulic drive machine (222) are arranged on the inner chamber of suspention pedestal (21), described comprehensive service kit (23) is arranged on fluid power top still bar (220) above and its structure comprises maintenance rocking arm (24) and wheel type maintenance head (25), described maintenance rocking arm (24) is arranged on fluid power top still bar (220) by rotating shaft, between maintenance rocking arm (24) and fluid power top still bar (220), be provided with driving mechanism for rocker arm, the described type maintenance head (25) of taking turns is arranged on the end of overhauling rocking arm (24) by rotating shaft, the described type maintenance head (25) of taking turns is provided with how secondary electronic service kit (26), between maintenance rocking arm (24) and wheel type maintenance head (25), be provided with runner driving mechanism, described still outer controller (30) is provided with video display, control handle and combines control cable (31), described comprehensive control cable (31) is connected with integrated wire box (112), on suspention pedestal (21) and comprehensive service kit (23), is provided with multiple illumination cameras.
2. a kind of hanging type reactor apparatus for examination and repair according to claim 1, it is characterized in that: the bottom of described still mouth crane boom (11) and top are respectively equipped with still mouth gusset (114) and lifting gusset (115), described still mouth gusset (114) is connected with the power still mouth of vertical response still, described lifting rotating disk (110) is arranged on the center of lifting gusset (115), described rotating disk drive motors (111) is arranged on the end face of lifting gusset (115), and described rotating disk drive motors (111) coordinates with lifting rotating disk (110) gear.
3. a kind of hanging type reactor apparatus for examination and repair according to claim 1, it is characterized in that: described Double-rope groove reel (12) is connected with reel pedestal (113) rotating shaft, described Double-rope groove reel (12) is provided with reel drive motors, described reel drive motors is arranged on the inner chamber of Double-rope groove reel (12), and described lifting lifting rope (120) is connected with reel pedestal (113) through after the race of lifting rope runner (213).
4. a kind of hanging type reactor apparatus for examination and repair according to claim 1, it is characterized in that: the outer ring of described suspention pedestal (21) is provided with cover shell body (216), described runner pedestal (210) is arranged on the top of suspention pedestal (21), both sides at suspention pedestal (21) are all provided with push rod folding groove (211), described push rod folding groove (211) is inlaid in cover shell body (216), and the top of described push rod folding groove (211) is provided with folding axle bed (217).
5. a kind of hanging type reactor apparatus for examination and repair according to claim 1, it is characterized in that: between runner axostylus axostyle (212) and backrush type reel (214), be provided with main spring and slip power transmitting device, described control cable (215) is connected between slip power transmitting device and integrated wire box (112), and described folding type support still frame (22), comprehensive service kit (23), illumination camera are electrically connected with slip power transmitting device.
6. according to a kind of hanging type reactor apparatus for examination and repair described in claim 1 or 4, it is characterized in that: described folding type support still frame (22) comprises two secondary fluid power top still bars (220), described fluid power top still bar (220) is connected with folding axle bed (217), described fluid power top still bar (220) is provided with expanding support pillar (223), described fluid power elevating lever (221) is arranged on the center of suspention pedestal (21) inner chamber, described fluid power elevating lever (221) is provided with lifting fore-set (224), be provided with two folding drive links (225) in the end of lifting fore-set (224), described folding drive link (225) is connected with fluid power top still bar (220) rotating shaft, described fluid power top still bar (220), the fluid power transfer tube of fluid power elevating lever (221) is connected with hydraulic drive machine (222).
7. a kind of hanging type reactor apparatus for examination and repair according to claim 1, it is characterized in that: described maintenance rocking arm (24) comprises two secondary-rocker muscle shelves (240), described two secondary-rocker muscle shelves (240) are symmetricly set on the both sides of fluid power top still bar (220), root and end at rocking arm muscle shelves (240) are respectively equipped with rocker shaft bed (241) and runner chuck (242), described rocker shaft bed (241) is connected with fluid power top still bar (220), between two runner chucks (242), be provided with runner spindle nose (243), described driving mechanism for rocker arm comprises Rocker arm-motor (27) and rocking-arm driving bar (270), described Rocker arm-motor (27) is arranged on the inner chamber of fluid power top still bar (220) and is provided with eccentric gearing wheel (271), described rocking-arm driving bar (270) is connected between rocking arm muscle shelves (240) and eccentric gearing wheel (271) by rotating shaft.
8. according to a kind of hanging type reactor apparatus for examination and repair described in claim 1 or 7, it is characterized in that: the described type maintenance head (25) of taking turns is arranged between two runner chucks (242), described runner spindle nose (243) is sleeved in the central shaft hole of wheel type maintenance head (25), described how secondary electronic service kit (26) is evenly arranged on the outer ring of wheel type maintenance head (25), described runner driving mechanism comprises runner drive motors (28) and circle type tooth mouth (280), described runner drive motors (28) is arranged in wheel type maintenance head (25), described circle type tooth mouth (280) is arranged on the inner side in runner chuck (242), described runner drive motors (28) coordinates with circle type tooth mouth (280) gear, described electronic service kit (26) is provided with and shirks type maintenance head, the described type maintenance head that shirks comprises abrasive cut-off maintenance head (260), drill maintenance head (261), bolt maintenance head (262) and clamp maintenance head (263).
CN201410149514.3A 2014-04-12 2014-04-12 Suspension type reaction kettle overhauling device Active CN103894127B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110743474A (en) * 2019-10-30 2020-02-04 杭州权易融技术转移合伙企业(有限合伙) Suspension type reaction kettle all-dimensional overhauling equipment and using method thereof

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CN102748421A (en) * 2011-11-17 2012-10-24 王树宽 Tower climbing maintenance device of chemical reaction tower
CN202527114U (en) * 2012-04-26 2012-11-14 成都赛乐化新机电有限公司 Mechanical seal maintenance lifting device for bottom type stirring reaction kettle
CN203750533U (en) * 2014-04-12 2014-08-06 衢州图艺工业设计有限公司 Suspension type reaction kettle maintenance device

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Publication number Priority date Publication date Assignee Title
US4585610A (en) * 1981-09-29 1986-04-29 Tekniska Rontgencentralen Ab Apparatus for inspecting the interior of a reactor vessel
CN102748421A (en) * 2011-11-17 2012-10-24 王树宽 Tower climbing maintenance device of chemical reaction tower
CN202527114U (en) * 2012-04-26 2012-11-14 成都赛乐化新机电有限公司 Mechanical seal maintenance lifting device for bottom type stirring reaction kettle
CN203750533U (en) * 2014-04-12 2014-08-06 衢州图艺工业设计有限公司 Suspension type reaction kettle maintenance device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110743474A (en) * 2019-10-30 2020-02-04 杭州权易融技术转移合伙企业(有限合伙) Suspension type reaction kettle all-dimensional overhauling equipment and using method thereof

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