CN103891929A - Tea kneading device and kneading method thereof - Google Patents
Tea kneading device and kneading method thereof Download PDFInfo
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- CN103891929A CN103891929A CN201410115785.7A CN201410115785A CN103891929A CN 103891929 A CN103891929 A CN 103891929A CN 201410115785 A CN201410115785 A CN 201410115785A CN 103891929 A CN103891929 A CN 103891929A
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Abstract
The invention relates to a tea kneading device and a kneading method thereof. The tea kneading device comprises a main frame body, wherein a tea conveyor belt/conveyor chain and a kneading mechanism are arranged on the main frame body, a plurality of first bulges are arranged on the conveying surface of the tea conveyor belt/conveyor chain, the kneading mechanism comprises a rotary frame, a first motor, an assembling frame and a kneading belt, the rotary frame is assembled on the main frame body, the first motor is used for driving the rotary frame to swing and rotate along a horizontal direction in a reciprocating manner, the assembling frame is fixedly assembled on the rotary frame, the kneading belt is assembled on the assembling frame, the bottom surface of the kneading belt and the top surface of the tea conveyor belt/conveyor chain are parallel and are arranged at an interval, and a plurality of second bulges are arranged on the bottom surface of the kneading belt. According to the tea kneading device disclosed by the invention, tea can be continuously and automatically kneaded, the kneading efficiency of tea is effectively improved, and the streamline production of the tea is facilitated. In addition, the integrity of the tea is effectively improved in the tea kneading process, and the quality of the tea is ensured.
Description
Technical field
The present invention relates to a kind of lap former and processing method thereof of tealeaves, refer to that especially a kind of tealeaves rubs shape device and rub shape method.
Background technology
The structure of existing tea twisting machine is generally: swivel mount is set on main frame body, rub barrel is set on swivel mount, rub barrel bottom opening arranges, and rub barrel below is provided with kneading disk; It is that tealeaves is joined in rub barrel, and rub barrel is the rotation of along continuous straight runs reciprocally swinging under the drive of swivel mount, and the tealeaves of rub barrel bottom is kneaded processing under the effect of kneading disk.Existing tea twisting machine is due to its structural limitations, the tea amount of at every turn kneading is limited, it just can carry out the operation of kneading of next barrel of tealeaves after need to completing one barrel of tea rolling, knead operation intermittently and cannot be continuous, and such mode of kneading is kneaded inefficiency.In addition, the kneading disk of existing kneading machine all adopts the metal material that hardness is larger to make, and tealeaves does not have too many deformation space in the process of kneading, and this just easily occurs that tealeaves is twisted with the fingers to bad situation to be occurred, and then affects tea-making quality.
Summary of the invention
The invention provides a kind of tealeaves and rub shape device and rub shape method, to overcome can not working continuously that existing kneading machine exists, knead inefficiency, knead in process and easily make tealeaves produce infringement, affect the problems such as product quality.
The present invention adopts following technical scheme:
Tealeaves is rubbed shape device, comprises main frame body, and this main frame body is provided with tealeaves conveyer belt (or chain), Rou Xing mechanism; The conveyor surface of this tealeaves conveyer belt (or chain) is provided with some the first projections; Tealeaves conveyer belt is made up of flexible material; Tealeaves chain is connected to one and is formed by two chains and flexible-belt, and two chains are located at the both sides of flexible-belt, and this first projection is located on this flexible-belt.Gai Rou shape mechanism comprises swivel mount, the first motor, assembly fixture and rubs shape band that (rubbing shape is with the available shape chain band of rubbing to replace, this rubs the structure of shape chain band and the structural similarity of this tealeaves conveyor chain), this swivel mount is assemblied on this main frame body, this first motor is used for driving this swivel mount along continuous straight runs reciprocally swinging rotation, this assembly fixture is fixedly assemblied on this swivel mount, this is rubbed shape band and is assemblied on this assembly fixture, this rubs the bottom surface of shape band and the end face of tealeaves conveyer belt is parallel and interval arranges, and this bottom surface of rubbing shape band is provided with some the second projections.In addition, the bottom surface of the end face of above-mentioned the first projection and above-mentioned the second projection is respectively equipped with rubs shape groove, and this is rubbed shape groove and is preferably spheric.
More specifically, the assembling mode of rubbing shape band is: above-mentioned assembly fixture is provided with driving shaft and the driven axle of parallel arrangement, this driving shaft and this driven axle are rubbed the transmission of shape band by above-mentioned, and above-mentioned Rou Xing mechanism also comprises the second motor, and this second motor is used for driving the above-mentioned driving shaft fixed-axis rotation of transmission.Above-mentioned speed of rubbing shape band rotation is different with the speed that above-mentioned tealeaves conveyer belt rotates, and both rotary speeies can regulate according to actual.The above-mentioned direction of rotation of shape with bottom surface of rubbing can be identical with the direction of rotation of above-mentioned tealeaves conveyer belt end face, also can be contrary.
Above-mentioned swivel mount comprises at least two equally distributed crank and rocker mechanisms, and three crank and rocker mechanisms are preferably set.This crank and rocker mechanism comprises active bearing pin, pivoted arm, driven bearing pin and cranks arm.The lower end of this active bearing pin is assemblied on above-mentioned main frame body, and above-mentioned the first motor is used for driving this active bearing pin fixed-axis rotation of transmission.The upper end of this active bearing pin is fixedly connected with this pivoted arm, and this active bearing pin and this driven bearing pin are assemblied in respectively on two ends of this pivoted arm.This one end of cranking arm is fixedly connected with above-mentioned assembly fixture, and this other end of cranking arm is movably hinged this pivoted arm by this driven bearing pin.
In addition, be fixed with Kong Xi mechanism on above-mentioned main frame body, Gai Kong gap mechanism comprises control gap cylinder, and this control gap cylinder is used for driving above-mentioned tealeaves conveyer belt or above-mentioned Rou Xing mechanism displacement along the vertical direction.For the propelling movement of auxiliary tealeaves, above-mentioned main frame body is provided with pusher, and this push-pull mechanism pushes to the tealeaves on tealeaves conveyer belt in this gap while setting value for increasing in above-mentioned gap of rubbing between shape band and tealeaves conveyer belt.
The tealeaves that uses above-mentioned tealeaves to rub shape device is rubbed shape method, and this is rubbed shape method and comprises the following step of carrying out successively:
A. charging: shape tealeaves to be rubbed is positioned over to the centre position of the end face width of above-mentioned tealeaves conveyer belt, tealeaves at the uniform velocity moves with tealeaves conveyer belt;
B. rub shape: the above-mentioned Rou Xing mechanism of opening on above-mentioned main frame body makes its work; Under the effect of tealeaves conveyer belt and pusher, the tealeaves of shape to be rubbed enters in the gap of rubbing between shape band and tealeaves conveyer belt, the swivel mount of Rou Xing mechanism along continuous straight runs under the driving of the first motor is done reciprocal swing rotary action, assembly fixture is synchronization action under swivel mount drives, rub shape band and rub shape action along with assembly fixture synchronization action and to the tealeaves on tealeaves conveyer belt, the first motor uniformly-spaced hockets to be temporally rotated in the forward and rubs shape and shape is rubbed in reverse rotation in setting-up time.
From the above-mentioned description to structure of the present invention, compared to the prior art, tool of the present invention has the following advantages: the shape device of rubbing of the present invention can be realized continuous and automatic tealeaves is rubbed to shape and processes, and that has effectively improved tealeaves rubs shape efficiency, and the streamline that is beneficial to tealeaves is produced; In addition, the parts that the present invention kneads tealeaves adopt the structure of conveyor type that possesses certain deformability, have effectively improved the integrality of tealeaves in tealeaves is rubbed the process of shape, have ensured the quality of tea products; In addition, the simple in structure of shape device of rubbing of the present invention, is used and keeps in repair more conveniently, and uses saferly, and the consumption of the needed ferrous materials of relatively existing twisting device is little, and cost is more cheap, has reduced production cost.
Brief description of the drawings
Fig. 1 is the plan structure schematic diagram of rubbing shape device of the present invention.
Fig. 2 is the sectional structure schematic diagram of shape device along A-A direction in Fig. 1 of rubbing of the present invention.
Fig. 3 is the enlarged drawing of the local B in Fig. 2.
Fig. 4 is the sectional structure schematic diagram of the first projection or the second projection.
Detailed description of the invention
The specific embodiment of the present invention is described with reference to the accompanying drawings.
With reference to Fig. 1, Fig. 2, Fig. 3, tealeaves is rubbed shape device, comprise main frame body 1, this main frame body 1 is provided with tealeaves conveyer belt 11, Rou Xing mechanism 2, the figure that the conveyor surface of this tealeaves conveyer belt 11 is provided with signal the first projection 110 in some first protruding 110(Fig. 1 is only signal, and it does not represent the practical structures of this first projection 110); Tealeaves conveyer belt 11 is made up of flexible material; This tealeaves conveyer belt also can carry chain structure to replace by tealeaves, and this tealeaves chain is connected to one and is formed by two chains and flexible-belt, and two chains are located at the both sides of flexible-belt, and this first projection is located on this flexible-belt.Gai Rou shape mechanism 2 comprises swivel mount 21, the first motor 22, assembly fixture 23 and rub shape and be with 24, rubbing shape is with 24 can replace with rubbing shape chain band, this rubs the structure of shape chain band and the structural similarity of above-mentioned tealeaves conveyor chain, this swivel mount 21 is assemblied on this main frame body 1, this first motor 22 is for driving this swivel mount 21 along continuous straight runs reciprocally swinging rotations, this assembly fixture 23 is fixedly assemblied on this swivel mount 21, this is rubbed shape and is with 24 to be assemblied on this assembly fixture 23, this is rubbed the parallel and interval of the end face of shape with 24 bottom surface and tealeaves conveyer belt 11 and arranges, this figure of rubbing that shape is provided with signal the second projection 240 in some second protruding 240(Fig. 1 with 24 bottom surface is only signal, it does not represent the practical structures of this second projection 240).In addition, with reference to Fig. 4, the bottom surface of the end face of above-mentioned the first projection 110 and above-mentioned the second projection 240 is respectively equipped with rubs shape groove, and this is rubbed shape groove and is preferably spheric, and preferably the first projection 110 is identical with the specification size of the second projection 240; Arranging of the first projection 110 and the second projection 240 is mainly that the shape of rubbing that is beneficial to tealeaves is processed, and makes tealeaves at tealeaves conveyer belt 11 and rubs the probability that shape skids between with 24 and effectively reduce.
More specifically, rub shape and be with 24 can be to be arranged on regularly on assembly fixture 23, rub shape and be with 24 not rotate.With reference to Fig. 1, Fig. 2, but preferably rubbing shape is with 24 to be are fixedly fitted to assembly fixture 23 on relative with assembly fixture 23 positions, its concrete assembling mode is: above-mentioned assembly fixture 23 is provided with driving shaft 231 and the driven axle 232 of parallel arrangement, this driving shaft 231 and this driven axle 232 are rubbed shape and are with 24 transmissions by above-mentioned, above-mentioned Rou Xing mechanism 2 also comprises the second motor 233, and this second motor 233 is for driving above-mentioned driving shaft 231 fixed-axis rotations of transmission.Above-mentioned to rub the linear velocity V2 of shape with 24 rotations different from the linear velocity V1 that above-mentioned tealeaves conveyer belt 11 rotates, i.e. V1 ≠ V2.The above-mentioned direction of rotation of shape with 24 bottom surfaces of rubbing is identical or contrary with the direction of rotation of above-mentioned tealeaves conveyer belt 11 end faces.
Continue with reference to Fig. 1, Fig. 2, above-mentioned swivel mount 21 comprises at least two equally distributed crank and rocker mechanisms 25, and three crank and rocker mechanisms 25 are preferably set; This crank and rocker mechanism 25 comprises active bearing pin 251, pivoted arm 252, driven bearing pin 253 and cranks arm 254; The lower end of this active bearing pin 251 is assemblied on above-mentioned main frame body 1, and above-mentioned the first motor 22 is for driving these active bearing pin 251 fixed-axis rotations of transmission; The upper end of this active bearing pin 251 is fixedly connected with this pivoted arm 252, and this active bearing pin 251 and this driven bearing pin 253 are assemblied in respectively on two ends of this pivoted arm 252; This one end of 254 of cranking arm is fixedly connected with above-mentioned assembly fixture 23, and this other end of 254 of cranking arm is movably hinged this pivoted arm 252 by this driven bearing pin 253.
In addition, with reference to Fig. 2, on above-mentioned main frame body 1, be fixed with Kong Xi mechanism 12, Gai Kong gap mechanism 12 comprises control gap cylinder 121, the Master cylinder body of this control gap cylinder 121 is embedded with on this main frame body 1, the cylinder masthead end of this control gap cylinder 121 connects support column 111, and above-mentioned tealeaves conveyer belt 11 is connected with this main frame body 1 by this support column 111; As shown in Figure 2, this control gap cylinder 121 moves up and down for this support column 111 of push-and-pull, and then controls moving up and down of this tealeaves conveyer belt 11.Continue with reference to Fig. 1, Fig. 2, for the propelling movement of auxiliary tealeaves, above-mentioned main frame body 1 is provided with pusher 13, this push-pull mechanism 13 comprises bracing frame 131, pusher cylinder 132 and scraping wings 133, this pusher cylinder 132 is fixedly assemblied on this bracing frame 131, this bracing frame 131 is fixedly assemblied on this support column 111, this this push-pull mechanism 13 for above-mentioned rub shape with 24 and tealeaves conveyer belt 11 between gap increase to setting value and time the tealeaves on tealeaves conveyer belt 11 pushed in this gap.
Continue with reference to Fig. 1, Fig. 2, Fig. 3, the tealeaves that uses above-mentioned tealeaves to rub shape device is rubbed shape method, and this is rubbed shape method and comprises the following step of carrying out successively:
A. charging: shape tealeaves to be rubbed is positioned over to the centre position of the end face width of above-mentioned tealeaves conveyer belt 11, tealeaves at the uniform velocity moves with tealeaves conveyer belt 11;
B. rub shape: the above-mentioned Rou Xing mechanism 2 of opening on above-mentioned main frame body 1 makes its work; Under the effect of tealeaves conveyer belt 11 and pusher 13, the tealeaves of shape to be rubbed enter rub shape with 24 and tealeaves conveyer belt 11 between gap in, the swivel mount 21 of Rou Xing mechanism 2 along continuous straight runs under the driving of the first motor 22 is done reciprocal swing rotary action, assembly fixture 23 is synchronization action under swivel mount 21 drives, rub shape and rub shape action with 24 along with assembly fixture 23 synchronization actions and to the tealeaves on tealeaves conveyer belt 11, the first motor 22 uniformly-spaced hockets to be temporally rotated in the forward and rubs shape and shape is rubbed in reverse rotation in setting-up time.
Further with improvement: above-mentionedly rub the setting of shape device multiple above-mentioned Rou Xing mechanism 2 also can be set, but each Rou Xing mechanism needs independently to arrange a main frame body 1, multiple Rou Xing mechanisms 2 and a tealeaves conveyer belt 11 are used in conjunction with, multiple Rou Xing mechanism 2 rubs that shape is worked with 24 simultaneously and can be arranged alternately successively rubbing the direction of rotation (be rotated in the forward and counter-rotate) of shape with 24, the operating efficiency of rubbing shape device like this can significantly improve rubs shape efficiency, realizes and rubs continuously shape operation; Certainly, in the time rubbing shape device multiple above-mentioned Rou Xing mechanism 2 be set, multiple Rou Xing mechanism 2 rubs shape and with 24 working method can also be, each is rubbed shape and is with 24 uniformly-spaced to hocket to be temporally rotated in the forward and rub shape and shape is rubbed in reverse rotation, multiplely rubs shape and is with 24 operations simultaneously.
Above are only the specific embodiment of the present invention, but design concept of the present invention is not limited to this, allly utilizes this design to carry out the change of unsubstantiality to the present invention, all should belong to the behavior of invading protection domain of the present invention.
Claims (9)
1. tealeaves is rubbed shape device, comprises main frame body, it is characterized in that: described main frame body is provided with tealeaves conveyer belt/chain, Rou Xing mechanism, and the conveyor surface of this tealeaves conveyer belt/chain is provided with some the first projections; Gai Rou shape mechanism comprises swivel mount, the first motor, assembly fixture and rubs shape and be with/rub shape chain band, this swivel mount is assemblied on this main frame body, this first motor is used for driving this swivel mount along continuous straight runs reciprocally swinging rotation, this assembly fixture is fixedly assemblied on this swivel mount, this is rubbed shape and is with/rubs shape chain band to be assemblied on this assembly fixture, and this is rubbed shape and is provided with some the second projections with the/face of rubbing shape chain band.
2. tealeaves as claimed in claim 1 is rubbed shape device, it is characterized in that: described assembly fixture is provided with driving shaft and the driven axle of parallel arrangement, this driving shaft and this driven axle are rubbed shape and are with/rub the transmission of shape chain band by described, described Rou Xing mechanism also comprises the second motor, and this second motor is used for driving driving shaft fixed-axis rotation described in transmission.
3. tealeaves as claimed in claim 2 is rubbed shape device, it is characterized in that: described in rub shape with/speed of rubbing shape chain band rotation is different with the speed that described tealeaves conveyer belt/chain rotates.
4. tealeaves as claimed in claim 1 is rubbed shape device, it is characterized in that: the bottom surface of the end face of described the first projection and described the second projection is respectively equipped with rubs shape groove, and this is rubbed shape groove and is spheric.
5. tealeaves as claimed in claim 1 is rubbed shape device, it is characterized in that: described swivel mount comprises crank and rocker mechanism; This crank and rocker mechanism comprises active bearing pin, pivoted arm, driven bearing pin and cranks arm; The lower end of this active bearing pin is assemblied on described main frame body, and described the first motor is used for driving this active bearing pin fixed-axis rotation of transmission; The upper end of this active bearing pin is fixedly connected with this pivoted arm, and this active bearing pin and this driven bearing pin are assemblied in respectively on two ends of this pivoted arm; This one end of cranking arm is fixedly connected with described assembly fixture, and this other end of cranking arm is movably hinged this pivoted arm by this driven bearing pin.
6. tealeaves as claimed in claim 1 is rubbed shape device, it is characterized in that: on described main frame body, be fixed with Kong Xi mechanism, Gai Kong gap mechanism is used for driving described tealeaves conveyer belt/chain or described Rou Xing mechanism displacement along the vertical direction.
7. tealeaves as claimed in claim 1 is rubbed shape device, it is characterized in that: described main frame body is provided with pusher, this push-pull mechanism for rub described in the tealeaves on described tealeaves conveyer belt/chain is pushed to shape with/rub in the gap between shape chain band and tealeaves conveyer belt/chain.
8. tealeaves as claimed in claim 1 is rubbed shape device, it is characterized in that: described tealeaves conveyer belt is flexible tealeaves conveyer belt, described in rub shape band and rub shape for flexibility and be with.
9. the tealeaves that right to use requires 1 to 8 arbitrary described tealeaves to rub shape device is rubbed shape method, it is characterized in that, this is rubbed shape method and comprises the following step of carrying out successively:
A. charging: shape tealeaves to be rubbed is positioned over to the centre position of the end face width of described tealeaves conveyer belt/chain, tealeaves moves with tealeaves conveyer belt/chain;
B. rub shape: the described Rou Xing mechanism of opening on described main frame body makes its work, the swivel mount of Rou Xing mechanism along continuous straight runs under the driving of the first motor is done reciprocal swing rotary action, assembly fixture is synchronization action under swivel mount drives, and rubs shape band and rubs shape action along with assembly fixture synchronization action and to the tealeaves on tealeaves conveyer belt/chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410115785.7A CN103891929B (en) | 2014-03-26 | 2014-03-26 | Tea kneading device and kneading method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410115785.7A CN103891929B (en) | 2014-03-26 | 2014-03-26 | Tea kneading device and kneading method thereof |
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| Publication Number | Publication Date |
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| CN103891929A true CN103891929A (en) | 2014-07-02 |
| CN103891929B CN103891929B (en) | 2015-06-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410115785.7A Active CN103891929B (en) | 2014-03-26 | 2014-03-26 | Tea kneading device and kneading method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106922867A (en) * | 2017-03-17 | 2017-07-07 | 遵义茗香康源茶饮发展科技有限公司 | Tea carding device |
| WO2021081699A1 (en) * | 2019-10-28 | 2021-05-06 | 常州机电职业技术学院 | Rotary rolling machine |
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| JP2005102655A (en) * | 2003-10-02 | 2005-04-21 | Terada Seisakusho Co Ltd | Rotary drum type tea manufacturing apparatus |
| CN101658214A (en) * | 2009-09-22 | 2010-03-03 | 林义生 | Tea fine-rolling machine and unmanned tea processing machine |
| CN102197849A (en) * | 2011-04-29 | 2011-09-28 | 山东理工大学 | Synchronous-heating-type tea rolling machine |
| CN202857743U (en) * | 2012-10-30 | 2013-04-10 | 浙江珠峰机械有限公司 | Strip type continuous feeding and discharging rolling machine |
| CN203028037U (en) * | 2012-12-08 | 2013-07-03 | 马文桂 | Single-layer continuous tea twisting machine |
| CN203897174U (en) * | 2014-03-26 | 2014-10-29 | 林清矫 | Tea rolling device |
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2014
- 2014-03-26 CN CN201410115785.7A patent/CN103891929B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005102655A (en) * | 2003-10-02 | 2005-04-21 | Terada Seisakusho Co Ltd | Rotary drum type tea manufacturing apparatus |
| CN101658214A (en) * | 2009-09-22 | 2010-03-03 | 林义生 | Tea fine-rolling machine and unmanned tea processing machine |
| CN102197849A (en) * | 2011-04-29 | 2011-09-28 | 山东理工大学 | Synchronous-heating-type tea rolling machine |
| CN202857743U (en) * | 2012-10-30 | 2013-04-10 | 浙江珠峰机械有限公司 | Strip type continuous feeding and discharging rolling machine |
| CN203028037U (en) * | 2012-12-08 | 2013-07-03 | 马文桂 | Single-layer continuous tea twisting machine |
| CN203897174U (en) * | 2014-03-26 | 2014-10-29 | 林清矫 | Tea rolling device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106922867A (en) * | 2017-03-17 | 2017-07-07 | 遵义茗香康源茶饮发展科技有限公司 | Tea carding device |
| WO2021081699A1 (en) * | 2019-10-28 | 2021-05-06 | 常州机电职业技术学院 | Rotary rolling machine |
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| Publication number | Publication date |
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| CN103891929B (en) | 2015-06-03 |
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