CN103891929B - Tea kneading device and kneading method thereof - Google Patents

Tea kneading device and kneading method thereof Download PDF

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CN103891929B
CN103891929B CN201410115785.7A CN201410115785A CN103891929B CN 103891929 B CN103891929 B CN 103891929B CN 201410115785 A CN201410115785 A CN 201410115785A CN 103891929 B CN103891929 B CN 103891929B
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shape
tealeaves
conveyer belt
rubbed
chain
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CN103891929A (en
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林清矫
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Abstract

The invention relates to a tea kneading device and a kneading method thereof. The tea kneading device comprises a main frame body, wherein a tea conveyor belt/conveyor chain and a kneading mechanism are arranged on the main frame body, a plurality of first bulges are arranged on the conveying surface of the tea conveyor belt/conveyor chain, the kneading mechanism comprises a rotary frame, a first motor, an assembling frame and a kneading belt, the rotary frame is assembled on the main frame body, the first motor is used for driving the rotary frame to swing and rotate along a horizontal direction in a reciprocating manner, the assembling frame is fixedly assembled on the rotary frame, the kneading belt is assembled on the assembling frame, the bottom surface of the kneading belt and the top surface of the tea conveyor belt/conveyor chain are parallel and are arranged at an interval, and a plurality of second bulges are arranged on the bottom surface of the kneading belt. According to the tea kneading device disclosed by the invention, tea can be continuously and automatically kneaded, the kneading efficiency of tea is effectively improved, and the streamline production of the tea is facilitated. In addition, the integrity of the tea is effectively improved in the tea kneading process, and the quality of the tea is ensured.

Description

Tealeaves is rubbed shape device and is rubbed shape method
Technical field
The present invention relates to a kind of lap former and processing method thereof of tealeaves, refer to that a kind of tealeaves is rubbed shape device and rubs shape method especially.
Background technology
The structure of existing tea twisting machine is generally: on main frame body, arrange swivel mount, and swivel mount arranges rub barrel, and rub barrel bottom opening is arranged, and is provided with kneading disk below rub barrel; It joins in rub barrel by tealeaves, and rub barrel is reciprocally swinging rotation in the horizontal direction under the drive of swivel mount, and the tealeaves bottom rub barrel carries out kneading process under the effect of kneading disk.Existing tea twisting machine limits due to its structure, the tea amount at every turn carrying out kneading is limited, what it just can carry out next barrel of tealeaves after needing to complete one barrel of tea rolling kneads operation, and kneading operation intermittently cannot be continuous, and such mode of kneading kneads inefficiency.In addition, the kneading disk of existing kneading machine all adopts the larger metal material of hardness to make, and tealeaves does not have too many deformation space in the process of kneading, and this just easily occurs that tealeaves is twisted with the fingers bad situation to be occurred, and then affects tea-making quality.
Summary of the invention
The invention provides a kind of tealeaves rub shape device and rub shape method, to overcome can not working continuously of existing kneading machine existence, knead inefficiency, knead in process and easily make tealeaves produce infringement, affect the problems such as product quality.
The present invention adopts following technical scheme:
Shape device rubbed by tealeaves, comprises main frame body, and this main frame body is provided with tealeaves conveyer belt (or chain), Rou Xing mechanism; The conveyor surface of this tealeaves conveyer belt (or chain) is provided with some first projections; Tealeaves conveyer belt is made up of flexible material; Tealeaves chain is connected to one by two chains and flexible-belt and forms, and the both sides of flexible-belt are located at by two chains, and this first projection is located on this flexible-belt.This Rou Xing mechanism comprises swivel mount, the first motor, assembly fixture and rubs shape band (rubs the available shape chain band of rubbing of shape band to replace, this structure of rubbing shape chain band is similar to the structure of this tealeaves conveyor chain), this swivel mount is assemblied on this main frame body, this first motor is for driving the reciprocally swinging rotation in the horizontal direction of this swivel mount, this assembly fixture is fixedly assemblied on this swivel mount, this is rubbed shape band and is assemblied on this assembly fixture, this rubs the top surface being parallel of bottom surface and the tealeaves conveyer belt of shape band and interval is arranged, and this is rubbed bottom surface that shape is with and is provided with some second projections.In addition, the end face of above-mentioned first projection and the bottom surface of above-mentioned second projection are respectively equipped with rubs shape groove, and this rubs the preferred spherically shape of shape groove.
More specifically, the assembling mode of rubbing shape band is: above-mentioned assembly fixture is provided with driving shaft and the driven axle of parallel arrangement, this driving shaft and this driven axle rub shape V belt translation by above-mentioned, and above-mentioned Rou Xing mechanism also comprises the second motor, and this second motor is for driving the above-mentioned driving shaft fixed-axis rotation of transmission.Above-mentioned to rub the speed that shape band rotates different from the speed that above-mentioned tealeaves conveyer belt rotates, and both rotary speeies can regulate according to actual.Above-mentioned direction of rotation of rubbing shape band bottom surface can be identical with the direction of rotation of above-mentioned tealeaves conveyer belt end face, also can be contrary.
Above-mentioned swivel mount comprises at least two equally distributed crank and rocker mechanisms, preferably arranges three crank and rocker mechanisms.This crank and rocker mechanism comprises active bearing pin, pivoted arm, driven bearing pin and cranks arm.The lower end of this active bearing pin is assemblied on above-mentioned main frame body, and above-mentioned first motor is for driving this active bearing pin fixed-axis rotation of transmission.The upper end of this active bearing pin is fixedly connected with this pivoted arm, and this active bearing pin and this driven bearing pin are assemblied on two ends of this pivoted arm respectively.This one end of cranking arm is fixedly connected with above-mentioned assembly fixture, and this other end of cranking arm is movably hinged this pivoted arm by this driven bearing pin.
In addition, above-mentioned main frame body is fixed with Kong Xi mechanism, this Kong Xi mechanism comprises control gap cylinder, and this control gap cylinder is for driving above-mentioned tealeaves conveyer belt or above-mentioned Rou Xing mechanism displacement along the vertical direction.For the propelling movement of auxiliary tealeaves, above-mentioned main frame body is provided with pusher, and this pusher is for pushing to the tealeaves on tealeaves conveyer belt in this gap when above-mentioned gap of rubbing between shape band and tealeaves conveyer belt increases to setting value.
Shape method rubbed by the tealeaves using above-mentioned tealeaves to rub shape device, and this is rubbed shape method and comprises the following step of carrying out successively:
A. charging: centre position shape tealeaves to be rubbed being positioned over the end face width of above-mentioned tealeaves conveyer belt, tealeaves at the uniform velocity moves with tealeaves conveyer belt;
B. shape is rubbed: the above-mentioned Rou Xing mechanism of opening on above-mentioned main frame body makes its work; Under the effect of tealeaves conveyer belt and pusher, the tealeaves of shape to be rubbed enter rub shape band with tealeaves conveyer belt between gap in, the swivel mount of Rou Xing mechanism does reciprocal swing rotary action in the horizontal direction under the driving of the first motor, assembly fixture is synchronization action under swivel mount drives, rub shape band and rub shape action along with assembly fixture synchronization action to the tealeaves on tealeaves conveyer belt, the first motor to hocket temporally at equal intervals to rotate forward and rubs shape and shape is rubbed in reverse rotation in setting-up time.
From the above-mentioned description to structure of the present invention, compared to the prior art, tool of the present invention has the following advantages: shape device of rubbing of the present invention rubs shape process to tealeaves with can realizing continuous and automatic, and what effectively improve tealeaves rubs shape efficiency, is beneficial to the production line balance of tealeaves; In addition, the parts that the present invention kneads tealeaves adopt the structure possessing the conveyor type of certain deformability, rub the integrality that effectively improve tealeaves in the process of shape, ensure that the quality of tea products at tealeaves; In addition, structure of rubbing shape device of the present invention is simple, and use technology is more convenient, and uses safer, and the consumption of the ferrous materials required for relatively existing twisting device is little, and cost is more cheap, reduces production cost.
Accompanying drawing explanation
Fig. 1 is the plan structure schematic diagram rubbing shape device of the present invention.
Fig. 2 of the present inventionly rubs the sectional structure schematic diagram of shape device along A-A direction in Fig. 1.
Fig. 3 is the enlarged drawing of the local B in Fig. 2.
Fig. 4 is the sectional structure schematic diagram of the first projection or the second projection.
Detailed description of the invention
With reference to the accompanying drawings the specific embodiment of the present invention is described.
With reference to Fig. 1, Fig. 2, Fig. 3, shape device rubbed by tealeaves, comprise main frame body 1, this main frame body 1 is provided with tealeaves conveyer belt 11, Rou Xing mechanism 2, the figure that the conveyor surface of this tealeaves conveyer belt 11 is provided with signal first projection 110 in some first protruding 110(Fig. 1 is only signal, and it does not represent the practical structures of this first projection 110); Tealeaves conveyer belt 11 is made up of flexible material; This tealeaves conveyer belt also can carry chain structure to replace by tealeaves, and this tealeaves chain is connected to one by two chains and flexible-belt and forms, and the both sides of flexible-belt are located at by two chains, and this first projection is located on this flexible-belt.This Rou Xing mechanism 2 comprises swivel mount 21, first motor 22, assembly fixture 23 and rub shape band 24, rub shape band 24 to replace with rubbing shape chain band, this structure of rubbing shape chain band is similar to the structure of above-mentioned tealeaves conveyor chain, this swivel mount 21 is assemblied on this main frame body 1, this first motor 22 is for driving the reciprocally swinging rotation in the horizontal direction of this swivel mount 21, this assembly fixture 23 is fixedly assemblied on this swivel mount 21, this is rubbed shape band 24 and is assemblied on this assembly fixture 23, this rubs the shape band bottom surface of 24 and the top surface being parallel of tealeaves conveyer belt 11 and interval are arranged, the figure of signal second projection 240 that this bottom surface of rubbing shape band 24 is provided with in some second protruding 240(Fig. 1 is only signal, it does not represent the practical structures of this second projection 240).In addition, with reference to Fig. 4, the end face of above-mentioned first projection 110 and the bottom surface of above-mentioned second projection 240 are respectively equipped with rubs shape groove, and this rubs the preferred spherically shape of shape groove, and preferably the first projection 110 is identical with the specification size of the second projection 240; What the setting of the first protruding 110 and second projection 240 was mainly beneficial to tealeaves rubs shape process, makes tealeaves at tealeaves conveyer belt 11 and rubs the probability occurring to skid between shape band 24 and effectively reduce.
More specifically, rubbing shape band 24 can be arranged on assembly fixture 23 regularly, namely rubs shape band 24 and does not rotate.With reference to Fig. 1, Fig. 2, but preferably rubbing shape band 24 is relatively with assembly fixture 23 position be fixedly fitted on assembly fixture 23, its concrete assembling mode is: above-mentioned assembly fixture 23 is provided with driving shaft 231 and the driven axle 232 of parallel arrangement, this driving shaft 231 and this driven axle 232 are rubbed shape be with 24 transmissions by above-mentioned, above-mentioned Rou Xing mechanism 2 also comprises the second motor 233, and this second motor 233 is for driving transmission above-mentioned driving shaft 231 fixed-axis rotation.Above-mentioned rub shape band 24 rotate linear velocity V2 different from the linear velocity V1 that above-mentioned tealeaves conveyer belt 11 rotates, i.e. V1 ≠ V2.The above-mentioned direction of rotation of shape with 24 bottom surfaces of rubbing is identical or contrary with the direction of rotation of above-mentioned tealeaves conveyer belt 11 end face.
Continue with reference to Fig. 1, Fig. 2, above-mentioned swivel mount 21 comprises at least two equally distributed crank and rocker mechanisms 25, preferably arranges three crank and rocker mechanisms 25; This crank and rocker mechanism 25 comprises active bearing pin 251, pivoted arm 252, driven bearing pin 253 and cranks arm 254; The lower end of this active bearing pin 251 is assemblied on above-mentioned main frame body 1, and above-mentioned first motor 22 is for driving this active bearing pin 251 fixed-axis rotation of transmission; The upper end of this active bearing pin 251 is fixedly connected with this pivoted arm 252, and this active bearing pin 251 and this driven bearing pin 253 are assemblied on two ends of this pivoted arm 252 respectively; This crank arm 254 one end be fixedly connected with above-mentioned assembly fixture 23, this crank arm 254 the other end be movably hinged this pivoted arm 252 by this driven bearing pin 253.
In addition, with reference to Fig. 2, above-mentioned main frame body 1 is fixed with Kong Xi mechanism 12, this Kong Xi mechanism 12 comprises control gap cylinder 121, the Master cylinder body of this control gap cylinder 121 is embedded with on this main frame body 1, the cylinder masthead end of this control gap cylinder 121 connects support column 111, and above-mentioned tealeaves conveyer belt 11 is connected with this main frame body 1 by this support column 111; As shown in Figure 2, this control gap cylinder 121 moves up and down for this support column 111 of push-and-pull, and then controls moving up and down of this tealeaves conveyer belt 11.Continue with reference to Fig. 1, Fig. 2, for the propelling movement of auxiliary tealeaves, above-mentioned main frame body 1 is provided with pusher 13, this pusher 13 comprises bracing frame 131, pusher cylinder 132 and scraping wings 133, this pusher cylinder 132 is fixedly assemblied on this bracing frame 131, this bracing frame 131 is fixedly assemblied on this support column 111, and this this pusher 13 is for pushing to the tealeaves on tealeaves conveyer belt 11 in this gap when above-mentioned gap of rubbing between shape band 24 and tealeaves conveyer belt 11 increases to setting value.
Continue with reference to Fig. 1, Fig. 2, Fig. 3, shape method rubbed by the tealeaves using above-mentioned tealeaves to rub shape device, and this is rubbed shape method and comprises the following step of carrying out successively:
A. charging: centre position shape tealeaves to be rubbed being positioned over the end face width of above-mentioned tealeaves conveyer belt 11, tealeaves at the uniform velocity moves with tealeaves conveyer belt 11;
B. shape is rubbed: the above-mentioned Rou Xing mechanism 2 of opening on above-mentioned main frame body 1 makes its work; Under the effect of tealeaves conveyer belt 11 and pusher 13, the tealeaves of shape to be rubbed enter rub shape band 24 and tealeaves conveyer belt 11 between gap in, the swivel mount 21 of Rou Xing mechanism 2 does reciprocal swing rotary action in the horizontal direction under the driving of the first motor 22, assembly fixture 23 is synchronization action under swivel mount 21 drives, rub shape band 24 and rub shape action along with assembly fixture 23 synchronization action to the tealeaves on tealeaves conveyer belt 11, the first motor 22 to hocket temporally at equal intervals to rotate forward and rubs shape and shape is rubbed in reverse rotation in setting-up time.
Further with improvement: above-mentioned rub shape device arrange multiple above-mentioned Rou Xing mechanism 2 also can be set, but each Rou Xing mechanism needs an independent arranging main frame body 1, multiple Rou Xing mechanism 2 and tealeaves conveyer belt 11 with the use of, the shape band 24 of rubbing of multiple Rou Xing mechanism 2 works simultaneously and the direction of rotation (rotate forward and reversely rotate) of rubbing shape band 24 can be arranged alternately successively, the operating efficiency of rubbing shape device like this can significantly improve rubs shape efficiency, realizes rubbing shape operation continuously; Certainly, when rubbing shape device and arranging multiple above-mentioned Rou Xing mechanism 2, the working method of rubbing shape band 24 of multiple Rou Xing mechanism 2 can also be, each is rubbed shape band 24 and hockets temporally at equal intervals to rotate forward and rub shape and shape is rubbed in reverse rotation, multiplely rubs shape band 24 operations simultaneously.
Above are only the specific embodiment of the present invention, but design concept of the present invention is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should belong to the behavior of invading scope.

Claims (9)

1. shape device rubbed by tealeaves, comprises main frame body, it is characterized in that: described main frame body is provided with tealeaves conveyer belt/chain, Rou Xing mechanism, and the conveyor surface of this tealeaves conveyer belt/chain is provided with some first projections; This Rou Xing mechanism comprises swivel mount, the first motor, assembly fixture and rubs shape and is with/rubs shape chain band, this swivel mount is assemblied on this main frame body, this first motor is for driving the reciprocally swinging rotation in the horizontal direction of this swivel mount, this assembly fixture is fixedly assemblied on this swivel mount, this is rubbed shape and is with/rubs shape chain band to be assemblied on this assembly fixture, this is rubbed the almost parallel and interval of the end face of bottom surface and the tealeaves conveyer belt of shape band and arranges, this rub shape with/face of rubbing shape chain band is provided with some second projections.
2. shape device rubbed by tealeaves as claimed in claim 1, it is characterized in that: described assembly fixture is provided with driving shaft and the driven axle of parallel arrangement, rub shape described in this driving shaft and this driven axle pass through and be with/rub shape chain V belt translation, described Rou Xing mechanism also comprises the second motor, and this second motor is for driving driving shaft fixed-axis rotation described in transmission.
3. shape device rubbed by tealeaves as claimed in claim 2, it is characterized in that: described in rub shape with/to rub the speed that shape chain band rotates different from the speed that described tealeaves conveyer belt/chain rotates.
4. shape device rubbed by tealeaves as claimed in claim 1, it is characterized in that: the end face of described first projection and the bottom surface of described second projection are respectively equipped with rubs shape groove, and this rubs shape groove spherically shape.
5. shape device rubbed by tealeaves as claimed in claim 1, it is characterized in that: described swivel mount comprises crank and rocker mechanism; This crank and rocker mechanism comprises active bearing pin, pivoted arm, driven bearing pin and cranks arm; The lower end of this active bearing pin is assemblied on described main frame body, and described first motor is for driving this active bearing pin fixed-axis rotation of transmission; The upper end of this active bearing pin is fixedly connected with this pivoted arm, and this active bearing pin and this driven bearing pin are assemblied on two ends of this pivoted arm respectively; This one end of cranking arm is fixedly connected with described assembly fixture, and this other end of cranking arm is movably hinged this pivoted arm by this driven bearing pin.
6. shape device rubbed by tealeaves as claimed in claim 1, and it is characterized in that: described main frame body is fixed with Kong Xi mechanism, this Kong Xi mechanism is for driving described tealeaves conveyer belt/chain or described Rou Xing mechanism displacement along the vertical direction.
7. shape device rubbed by tealeaves as claimed in claim 1, it is characterized in that: described main frame body is provided with pusher, this pusher for rub described in the tealeaves on described tealeaves conveyer belt/chain is pushed to shape with/rub between shape chain band and tealeaves conveyer belt/chain gap in.
8. shape device rubbed by tealeaves as claimed in claim 1, it is characterized in that: described tealeaves conveyer belt is flexible tealeaves conveyer belt, described in rub shape band and rub shape for flexibility and be with.
9. shape method rubbed by the tealeaves using the arbitrary described tealeaves of claim 1 to 8 to rub shape device, and it is characterized in that, this is rubbed shape method and comprises the following step of carrying out successively:
A. charging: centre position shape tealeaves to be rubbed being positioned over the end face width of described tealeaves conveyer belt/chain, tealeaves moves with tealeaves conveyer belt/chain;
B. shape is rubbed: the described Rou Xing mechanism of opening on described main frame body makes its work, the swivel mount of Rou Xing mechanism does reciprocal swing rotary action in the horizontal direction under the driving of the first motor, assembly fixture is synchronization action under swivel mount drives, and rubs shape and is with along with assembly fixture synchronization action and rubs shape action to the tealeaves on tealeaves conveyer belt/chain.
CN201410115785.7A 2014-03-26 2014-03-26 Tea kneading device and kneading method thereof Active CN103891929B (en)

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Publication number Priority date Publication date Assignee Title
CN106922867A (en) * 2017-03-17 2017-07-07 遵义茗香康源茶饮发展科技有限公司 Tea carding device
WO2021081699A1 (en) * 2019-10-28 2021-05-06 常州机电职业技术学院 Rotary rolling machine

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* Cited by examiner, † Cited by third party
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JP2005102655A (en) * 2003-10-02 2005-04-21 Terada Seisakusho Co Ltd Rotary drum type tea manufacturing apparatus
CN101658214B (en) * 2009-09-22 2012-01-11 林义生 Tea fine-rolling machine and unmanned tea processing machine
CN102197849B (en) * 2011-04-29 2012-08-22 山东理工大学 Synchronous-heating-type tea rolling machine
CN202857743U (en) * 2012-10-30 2013-04-10 浙江珠峰机械有限公司 Strip type continuous feeding and discharging rolling machine
CN203028037U (en) * 2012-12-08 2013-07-03 马文桂 Single-layer continuous tea twisting machine
CN203897174U (en) * 2014-03-26 2014-10-29 林清矫 Tea rolling device

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