CN103884717A - Device for automatically testing section characteristic parameter of special filter stick and measurement method - Google Patents
Device for automatically testing section characteristic parameter of special filter stick and measurement method Download PDFInfo
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Abstract
The invention discloses a device for automatically testing a section characteristic parameter of a special filter stick and a measurement method. The device comprises an automatic material feeding device, a rotary clamping device, a material receiving platform, a cutting device and a video acquisition device, wherein a filter stick sample is discharged from a material outlet of the automatic material feeding device to the material receiving platform, and then the filter stick sample is clamped by the rotary clamping device and is conveyed to the cutting device and the video acquisition device through the rotary clamping device. Compared with the conventional device and the conventional method, the device is high in full-automation degree, and manual interference is totally avoided, so that the phenomenon of manual damage to the detected sample (for example the shape of a trench is changed) is avoided; the working intensity is reduced to the maximum extent, and the working efficiency and the working speed are improved; therefore, the production quality control efficiency of the special filter stick is greatly improved.
Description
Technical field
The present invention relates to a kind of tobacco equipment field, relate in particular to device and the measuring method of the extraordinary filter stick section feature of a kind of automatic test parameter.
Background technology
Extraordinary filter stick be recent tobacco business newly developed go out filter stick series, comprise that furrowfilter rod, fragrant line filter stick, fragrant line add the filter stick of the multiple different cross section shapes such as furrowfilter rod, concentric circles filter stick, five-pointed star filter stick.The fundamental purpose that uses extraordinary filter stick is to reduce the tar content of cigarette, and the cigarette that simultaneously uses the extraordinary filter stick of different cross section shape to produce has very high aesthetic property.
In YC/T223.1-2007 " extraordinary filter stick part 1: the fine furrowfilter rod of vinegar " standard, stipulating the one in extraordinary filter stick---the characteristic parameter of furrowfilter rod, comprises the measuring principle of general specification, the method for inspection and characteristic parameter, the technical requirement such as basic demand, determination step that surveying instrument should be satisfied.
Current extraordinary filter stick has played very significantly effect to reducing the tar content of cigarette, and the detection of extraordinary filter stick characteristic parameter is not also had to real quantitative detecting instrument, only has the qualitative detection of watching by stereomicroscope with human eye.Some has also just realized robotization to last image measurement part, but the making to sample (comprise how the sample of making is put into imaging place of digital camera and to its action such as focus) does not realize robotization, is all by completing manually.Watch the shortcoming of carrying out qualitative detection to be by ocular estimate: working strength is large, efficiency is low, speed is slow, can only do qualitative detection to some characteristic parameter but cannot be quantitative, and just cannot detect (as: Area Ratio etc.) owing to there being artificial intervention completely to some characteristic parameter, sample is easy to shine into damage (as change of groove shape etc.).With regard to regard to this technology, in prior art, be not still applicable to the full-automatic device detecting of various characteristic parameters in extraordinary filter stick.
Summary of the invention
Object of the present invention is just to provide a kind of various characteristic parameters of measuring fast and accurately the extraordinary filter stick of current tobacco business of realizing, and observes device and the measuring method of the extraordinary filter stick section feature of the automatic test parameter of seeing the defect that the working strength of bringing is large, efficiency is low, speed is slow, cannot detect completely some characteristic parameter and invent to overcome employment.
To achieve these goals, the technical solution used in the present invention is: the device of the extraordinary filter stick section feature of a kind of automatic test parameter, comprise automatic feeder, rotating and clamping device, material receiving, cutter sweep and video acquisition device, filter stick sample from the discharging opening of described automatic feeder to material receiving, and clamp by rotating and clamping device, be sent to cutter sweep and video acquisition device by rotating and clamping device.
As preferably, described automatic feeder comprises housing, feeder hopper, discharging opening, photoelectric sensor and Full automatic feed motor, described discharging opening place is provided with the rotary magnet of gate and control gate switch, described photoelectric sensor, Full automatic feed motor, rotary magnet electrical connection;
As preferably, described rotating and clamping device comprises position stepper motor, clamping limb, bracing frame, described clamping limb has two, and be held on respectively the two ends of filter stick sample, described clamping limb and bracing frame are rotationally connected, on described clamping limb, be respectively equipped with the rotary magnet of controlling clamping limb clamping dynamics and the photoelectric sensor that detects filter stick sample position, on support frame as described above, be also provided with position transducer, chopper disk, and the stepper motor that drives clamping limb to rotate;
As preferably, described material receiving comprises support and accesses the platform of filter stick sample, on described support, be vertically provided with guide rail, described platform is slidably connected by guide rail and support, described support is provided with the lead screw motor that regulates lifting platform, is also provided with the position photoelectric detector of detection and location position of platform on support;
As preferably, described cutter sweep is mainly made up of blade, motor cabinet, blade protective cover and the high-speed electric expreess locomotive with cutting blade rotation;
As preferably, described video acquisition device is mainly made up of camera frame, camera, imaging lens, camera focusing mechanism, illuminating lamp, and described illuminating lamp is LED circular lamp;
A measuring method for the extraordinary filter stick section feature of automatic test parameter, method step is as follows,
A. realize the Full automatic feed of sample with automatic feeder;
B. automatically regulate the position of required cutting according to different sample specifications;
C. rotating and clamping device fixes sample out from feed arrangement automatically;
D. rotating and clamping device drives the sample fixing to turn to cutter sweep to realize the surface trimming of sample;
E. blade, with the rotating speed automatic rotating higher than 2000r/min, is realized the surface trimming to sample;
F. the sample of well cutting is delivered to automatically to imaging place of industrial digital camera;
G. by LED circular lamp light source, the cut surface of sample is thrown light on, 2000000---the industrial digital camera collection video data of 3,000,000 pixels, the data automatic transmission collecting is to high-performance industrial computer, by professional image processing software, gathered video data is automatically processed and measured, data are containing the width of groove, the degree of depth, Area Ratio, the concentricity of concentric circles filter stick, the position of the fragrant line of fragrant line filter stick, shape of five-pointed star filter stick five-pointed star etc., finally draw the required measurement result of user and automatically show, output and printing measurement result, result is containing standard deviation and the coefficient of variation of parameters,
H. image sampling rear clamping device is automatically brought to discharge gate place, and the sample that measures is discharged to measurement mechanism, and blanking completes rear clamping device and automatically gets back to charging place and carry out the test of next sample.
Compared with prior art, the invention has the advantages that: the full-automatic degree of the present invention is high, there is no human intervention completely, do not exist sample manually to damage the phenomenon of (as change of groove shape etc.), reduce to the full extent working strength, improved work efficiency and operating rate, the quality of production control efficiency of extraordinary filter stick is greatly improved.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of automatic feeder of the present invention;
Fig. 3 is the structural representation of rotating and clamping device of the present invention;
Fig. 4 is the structural representation of material receiving of the present invention;
Fig. 5 is the structural representation of cutter sweep of the present invention;
Fig. 6 is the structural representation of video acquisition device of the present invention;
Fig. 7 is measuring method theory diagram of the present invention.
In figure: 1. automatic feeder; 11. Full automatic feed motors; 12. photoelectric sensors; 13. rotary magnets; 14. feeder hoppers; 2. filter stick sample; 3. rotating and clamping device; 31. photoelectric sensor a; 32. rotary magnet a; 33. position transducers; 34. chopper disks; 35. stepper motors; 4. material receiving; 41. lead screw motor; 42. position photoelectric detectors; 43. guide rails; 44. platforms; 5. cutter sweep; 51. blade protective covers; 52. motor cabinets; 53. blades; 54. high-speed electric expreess locomotives; 6. video acquisition device; 61. camera frames; 62. camera focusing mechanisms; 63. cameras; 64. imaging lens; 65. illuminating lamps.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
Embodiment: the device of the extraordinary filter stick section feature of a kind of automatic test parameter, as shown in Figure 1, comprise automatic feeder 1, rotating and clamping device 3, material receiving 4, cutter sweep 5 and video acquisition device 6, filter stick sample 2 from the discharging opening of described automatic feeder 1 to material receiving 4, and clamp by rotating and clamping device 3, be sent to cutter sweep 5 and video acquisition device 6 by rotating and clamping device 3.
A measuring method for the extraordinary filter stick section feature of automatic test parameter, as shown in Figure 7, method step is as follows,
A. realize the Full automatic feed of sample with automatic feeder 1;
B. automatically regulate the position of required cutting according to different sample specifications;
C. rotating and clamping device 3 fixes sample out from feed arrangement automatically;
D. rotating and clamping device 3 drives the sample fixing to turn to cutter sweep 5 to realize the surface trimming of sample;
E. blade, with the rotating speed automatic rotating higher than 2000r/min, is realized the surface trimming to sample;
F. the sample of well cutting is delivered to automatically to imaging place of industrial digital camera;
G. by LED circular lamp light source, the cut surface of sample is thrown light on, 2000000---the industrial digital camera collection video data of 3,000,000 pixels, the data automatic transmission collecting is to high-performance industrial computer, by professional image processing software, gathered video data is automatically processed and measured, data are containing the width of groove, the degree of depth, Area Ratio, the concentricity of concentric circles filter stick, the position of the fragrant line of fragrant line filter stick, shape of five-pointed star filter stick five-pointed star etc., finally draw the required measurement result of user and automatically show, output and printing measurement result, result is containing standard deviation and the coefficient of variation of parameters,
H. image sampling rear clamping device is automatically brought to discharge gate place, and the sample that measures is discharged to measurement mechanism, and blanking completes rear clamping device and automatically gets back to charging place and carry out the test of next sample.
Checker only need to put into the extraordinary filter stick detecting the feeder hopper 14 of automatic feeder 1, feeder hopper 14 is loaded into measured object in rotating and clamping device 3 automatically, rotating and clamping device 3 drives rotating and clamping device 3 to rotate by being positioned at the stepper motor 35 at rotation center place, blade 53 by high-speed rotation cuts off extraordinary filter stick, the characteristic cross-section of extraordinary filter stick is revealed, forward the cross section revealing to imaging lens 64 times again, by annular light source, the cut surface of sample is thrown light on, 2000000---the industrial digital camera collection video data of 3,000,000 pixels, the image processing software of specialty is processed and is measured this sectional view, high performance industrial computer calculates the various characteristic parameters in this cross section, and show, output (as Internet Transmission etc.) and printing measurement result.After image sampling, rotating and clamping device 3 is automatically brought to discharge gate place, and the sample that measures is discharged to measurement mechanism, and after blanking completes, rotating and clamping device 3 is automatically got back to charging place and carried out the test of next sample.
Object of the present invention can realize by following technical measures:
1. adopt automatic feeder 1 to realize the Full automatic feed of sample, as shown in Figure 2,
Described automatic feeder 1 comprises housing, feeder hopper 14, discharging opening, photoelectric sensor 12 and Full automatic feed motor 11, described discharging opening place is provided with the rotary magnet 13 of gate and control gate switch, described photoelectric sensor 12, Full automatic feed motor 11, rotary magnet 13 are electrically connected, by signal instruction control hopper, from hopper, load successively the sample of required test according to the test request of sample.
2, the lifting of material receiving 4 can regulate the position of required cutting automatically, as shown in Figure 4,
Described material receiving 4 comprises support and accesses the platform 44 of filter stick sample 2, on described support, be vertically provided with guide rail 43, described platform 44 is slidably connected by guide rail 43 and support, described support is provided with the lead screw motor 41 that regulates platform 44 liftings, on support, be also provided with the position photoelectric detector 42 of detection and location platform 44 positions, sample is from the vertical discharging of discharging opening of automatic feeder 1, and fall into the retaining part of rotating and clamping device 3, sample bottom falls within the platform 44 of material receiving 4, by the lifting of platform 44, the position that different size sample need to be cut is adjusted on the position consistent with knife face automatically, guarantee that the cross section cutting out is the cross section of our required detection.
3, can realize sample surface trimming by rotating and clamping device 3, as shown in Figure 3,
Described rotating and clamping device 3 comprises position stepper motor 35, clamping limb, bracing frame, described clamping limb has two, and be held on respectively the two ends of filter stick sample 2, described clamping limb and bracing frame are rotationally connected, on described clamping limb, be respectively equipped with the rotary magnet a32 that controls clamping limb clamping dynamics and the photoelectric sensor a31 that detects filter stick sample 2 positions, on support frame as described above, be also provided with position transducer 33, chopper disk 34, and the stepper motor 35 that drives clamping limb to rotate, rotating and clamping device 3 is fixing by the sample loading from hopper, drive its rotation by the control of signal instruction, in rotating, by the blade of High Rotation Speed, sample is cut into two sections, the cross section that we need to be measured reveals.
4, cutter sweep 5 is realized the High Rotation Speed of blade 53, as shown in Figure 5,
Described cutter sweep 5 is mainly made up of blade 53, motor cabinet 52, blade protective cover 51 and the high-speed electric expreess locomotive 54 that rotates with cutting blade 53; adopt high-speed brushless DC electromotor to drive circular shear blade 53 High Rotation Speeds; reach and can cut off rapidly sample; do not destroy again the cross sectional shape of sample, guaranteed the accuracy of measuring.
5, video acquisition device 6 carries out measurement, calculating and the statistics of characteristic parameter, as shown in Figure 6,
Described video acquisition device 6 is mainly made up of camera frame 61, camera 63, imaging lens 64, camera focusing mechanism 62, illuminating lamp 65, described illuminating lamp 65 is LED circular lamp, adopt automation control system, imaging lens is delivered to 64 times in the cross section of required measurement, by industrial camera, sample is carried out to video sampling, by professional image processing software, sampled and measured in this cross section, calculating the various characteristic parameters in this cross section, and result of calculation is added up and shown.
Described automation control system comprises: variously load magnet control, the control of motor High Rotation Speed, the automatic controlling of sampling of industrial camera, stepper motor position control to level sensor, sample, and automatically enter, the technology such as discharge control.
This plant automation degree is high, advanced USB mechanics of communication, programmable logic controller (PLC) and 16 high speed single-chip microcomputer technologies are adopted, step motor control technology and high-speed image sampling and treatment technology, make every measuring technique used in instrument in leading status.Advanced image processing software and hardware-efficient control software, realized the full-automation of measuring process.Reduce to the full extent working strength, improved work efficiency and operating rate, the quality of production control efficiency of extraordinary filter stick is greatly improved.
Above device and the measuring method of the extraordinary filter stick section feature of a kind of automatic test provided by the present invention parameter are carried out to detailed introduction, applied specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment is just for helping to understand method of the present invention and core concept thereof; Simultaneously, for one of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, to be possible to change of the present invention and improvement, and can not exceed design and the scope of accessory claim defined, in sum, this description should not be construed as limitation of the present invention.
Claims (7)
1. automatically test the device of extraordinary filter stick section feature parameter for one kind, it is characterized in that: comprise automatic feeder, rotating and clamping device, material receiving, cutter sweep and video acquisition device, filter stick sample from the discharging opening of described automatic feeder to material receiving, and clamp by rotating and clamping device, be sent to cutter sweep and video acquisition device by rotating and clamping device.
2. the device of the extraordinary filter stick section feature of a kind of automatic test parameter according to claim 1, it is characterized in that: described automatic feeder comprises housing, feeder hopper, discharging opening, photoelectric sensor and Full automatic feed motor, described discharging opening place is provided with the rotary magnet of gate and control gate switch, described photoelectric sensor, Full automatic feed motor, rotary magnet electrical connection.
3. the device of the extraordinary filter stick section feature of a kind of automatic test parameter according to claim 1, it is characterized in that: described rotating and clamping device comprises position stepper motor, clamping limb, bracing frame, described clamping limb has two, and be held on respectively the two ends of filter stick sample, described clamping limb and bracing frame are rotationally connected, on described clamping limb, be respectively equipped with the rotary magnet a that controls clamping limb clamping dynamics and the photoelectric sensor a that detects filter stick sample position, on support frame as described above, be also provided with position transducer, chopper disk, and the stepper motor that drives clamping limb to rotate.
4. the device of the extraordinary filter stick section feature of a kind of automatic test parameter according to claim 1, it is characterized in that: described material receiving comprises support and accesses the platform of filter stick sample, on described support, be vertically provided with guide rail, described platform is slidably connected by guide rail and support, described support is provided with the lead screw motor that regulates lifting platform, is also provided with the position photoelectric detector of detection and location position of platform on support.
5. the device of the extraordinary filter stick section feature of a kind of automatic test parameter according to claim 1, is characterized in that: described cutter sweep is mainly made up of blade, motor cabinet, blade protective cover and the high-speed electric expreess locomotive with cutting blade rotation.
6. the device of the extraordinary filter stick section feature of a kind of automatic test parameter according to claim 1, it is characterized in that: described video acquisition device is mainly made up of camera frame, camera, imaging lens, camera focusing mechanism, illuminating lamp, described illuminating lamp is LED circular lamp.
7. a measuring method of automatically testing extraordinary filter stick section feature parameter, is characterized in that: method step is as follows,
A. realize the Full automatic feed of sample with automatic feeder;
B. automatically regulate the position of required cutting according to different sample specifications;
C. rotating and clamping device fixes sample out from feed arrangement automatically;
D. rotating and clamping device drives the sample fixing to turn to cutter sweep to realize the surface trimming of sample;
E. blade, with the rotating speed automatic rotating higher than 2000r/min, is realized the surface trimming to sample;
F. the sample of well cutting is delivered to automatically to imaging place of industrial digital camera;
G. by LED circular lamp light source, the cut surface of sample is thrown light on, 2000000---the industrial digital camera collection video data of 3,000,000 pixels, the data automatic transmission collecting is to high-performance industrial computer, by professional image processing software, gathered video data automatically processed and measured, drawing the required measurement result of user and automatically show, export and print measurement result;
H. image sampling rear clamping device is automatically brought to discharge gate place, and the sample that measures is discharged to measurement mechanism, and blanking completes rear clamping device and automatically gets back to charging place and carry out the test of next sample.
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| CN201410134247.2A CN103884717B (en) | 2014-04-03 | 2014-04-03 | The device of a kind of automatic test extraordinary filter stick section feature parameter and measuring method |
| KR1020150047722A KR101708813B1 (en) | 2014-04-03 | 2015-04-03 | Device for automatic testing of a special filter rod section feature parameters and measurement methods |
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| CN201410134247.2A CN103884717B (en) | 2014-04-03 | 2014-04-03 | The device of a kind of automatic test extraordinary filter stick section feature parameter and measuring method |
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| CN104535569A (en) * | 2014-12-23 | 2015-04-22 | 安徽科鸣三维科技有限公司 | PCBA detection system based on machine vision |
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| CN106063586A (en) * | 2015-04-24 | 2016-11-02 | 虹霓机械制造有限公司 | The sett frame of the tobacco industry and for the method manufacturing many segmentations rod |
| CN109827525A (en) * | 2019-02-01 | 2019-05-31 | 浙江中烟工业有限责任公司 | A kind of Compact Detection System of fast automatic detecting furrowfilter rod characteristic parameter |
| CN110037342A (en) * | 2019-04-28 | 2019-07-23 | 张家口卷烟厂有限责任公司 | Filter stick is in X -ray inspection X control system and method |
| CN111084412A (en) * | 2019-11-28 | 2020-05-01 | 中国电子科技集团公司第四十一研究所 | Online detection device for fragrant line filter stick |
| CN111096473A (en) * | 2019-12-23 | 2020-05-05 | 中国电子科技集团公司第四十一研究所 | Cigarette filter tip defect online detection device and method of cigarette making and plug assembling machine |
| CN113269757A (en) * | 2021-05-28 | 2021-08-17 | 浙江中烟工业有限责任公司 | Groove characteristic parameter processing method based on hierarchical clustering analysis |
| CN114034698A (en) * | 2021-09-28 | 2022-02-11 | 国高材高分子材料产业创新中心有限公司 | Automatic measuring method and automatic measuring device for vertical combustion |
| CN114392927A (en) * | 2021-12-10 | 2022-04-26 | 中国电子科技集团公司第四十一研究所 | Cigarette outward appearance off-line quality detection device |
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| CN104535569A (en) * | 2014-12-23 | 2015-04-22 | 安徽科鸣三维科技有限公司 | PCBA detection system based on machine vision |
| CN106063586A (en) * | 2015-04-24 | 2016-11-02 | 虹霓机械制造有限公司 | The sett frame of the tobacco industry and for the method manufacturing many segmentations rod |
| CN106063586B (en) * | 2015-04-24 | 2020-08-07 | 虹霓机械制造有限公司 | Rod-forming machine for the tobacco processing industry and method for producing a multi-segment rod |
| CN105277123A (en) * | 2015-09-11 | 2016-01-27 | 浙江中烟工业有限责任公司 | Groove filter stick quality automatic evaluation system based on microscope |
| CN109827525A (en) * | 2019-02-01 | 2019-05-31 | 浙江中烟工业有限责任公司 | A kind of Compact Detection System of fast automatic detecting furrowfilter rod characteristic parameter |
| CN110037342A (en) * | 2019-04-28 | 2019-07-23 | 张家口卷烟厂有限责任公司 | Filter stick is in X -ray inspection X control system and method |
| CN111084412B (en) * | 2019-11-28 | 2022-02-25 | 中国电子科技集团公司第四十一研究所 | Online detection device for fragrant line filter stick |
| CN111084412A (en) * | 2019-11-28 | 2020-05-01 | 中国电子科技集团公司第四十一研究所 | Online detection device for fragrant line filter stick |
| CN111096473A (en) * | 2019-12-23 | 2020-05-05 | 中国电子科技集团公司第四十一研究所 | Cigarette filter tip defect online detection device and method of cigarette making and plug assembling machine |
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| CN114392927A (en) * | 2021-12-10 | 2022-04-26 | 中国电子科技集团公司第四十一研究所 | Cigarette outward appearance off-line quality detection device |
| CN114392927B (en) * | 2021-12-10 | 2024-03-19 | 中国电子科技集团公司第四十一研究所 | Off-line quality detection device for appearance of cigarette |
| CN116235961A (en) * | 2023-05-10 | 2023-06-09 | 南京康善制药设备有限公司 | Control system and method of automatic peeling flaker |
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| CN103884717B (en) | 2016-03-23 |
| KR101708813B1 (en) | 2017-02-21 |
| KR20150115680A (en) | 2015-10-14 |
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