CN103884717B - The device of a kind of automatic test extraordinary filter stick section feature parameter and measuring method - Google Patents
The device of a kind of automatic test extraordinary filter stick section feature parameter and measuring method Download PDFInfo
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- CN103884717B CN103884717B CN201410134247.2A CN201410134247A CN103884717B CN 103884717 B CN103884717 B CN 103884717B CN 201410134247 A CN201410134247 A CN 201410134247A CN 103884717 B CN103884717 B CN 103884717B
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Abstract
The invention discloses device and the measuring method of a kind of automatic test extraordinary filter stick section feature parameter, comprise automatic feeder, rotating and clamping device, material receiving, cutter sweep and video acquisition device, filter stick sample from the discharging opening of described automatic feeder to material receiving, and clamped by rotating and clamping device, be sent to cutter sweep and video acquisition device by rotating and clamping device.Compared with existing apparatus and method of testing, the full-automatic degree of the present invention is high, there is no human intervention completely, there is not the phenomenon that sample manually damages (change etc. as groove shape), reduce working strength to the full extent, improve work efficiency and operating rate, the quality of production control efficiency of extraordinary filter stick is greatly improved.
Description
Technical field
The present invention relates to a kind of tobacco equipment field, particularly relate to device and the measuring method of a kind of automatic test extraordinary filter stick section feature parameter.
Background technology
Extraordinary filter stick be recent tobacco business newly developed go out filter stick series, comprise furrowfilter rod, filter stick that fragrant line filter stick, fragrant line add the multiple different cross section shapes such as furrowfilter rod, concentric circles filter stick, five-pointed star filter stick.Use the fundamental purpose of extraordinary filter stick to be reduce the tar content of cigarette, the cigarette simultaneously using the extraordinary filter stick of different cross section shape to produce has very high aesthetic property.
In YC/T223.1-2007 " extraordinary filter stick part 1: the fine furrowfilter rod of vinegar " standard, defining the one in extraordinary filter stick---the characteristic parameter of furrowfilter rod, comprises general specification, the technical requirement such as basic demand, determination step that the measuring principle of the method for inspection and characteristic parameter, surveying instrument should meet.
Current extraordinary filter stick serves the tar content reducing cigarette and obviously acts on, and does not also have really quantitative detecting instrument to the detection of extraordinary filter stick characteristic parameter, only has the qualitative detection of being watched by stereomicroscope with human eye.Some also just achieves robotization to last image measurement part, but not realizing robotization to the making of sample (comprise and how the sample made be put into imaging place of digital camera and carry out the actions such as focusing to it), is all by completing manually.The shortcoming of carrying out qualitative detection with ocular estimate viewing is: working strength is large, efficiency is low, speed is slow, can only do qualitative detection to some characteristic parameter but cannot be quantitative, and just cannot detect (as: area ratio etc.) owing to there being artificial intervention completely to some characteristic parameter, sample is easy to shine into damage (change etc. as groove shape).With regard to regard to this technology, in prior art, be not still applicable to the device of various characteristic parameter fully-automated synthesis in extraordinary filter stick.
Summary of the invention
Object of the present invention is just to provide a kind of various characteristic parameters realizing measuring fast and accurately the extraordinary filter stick of current tobacco business, with overcome employment observe see the working strength brought is large, efficiency is low, speed is slow, the defect that cannot detect completely some characteristic parameter and the device of automatic test special type filter stick section feature parameter invented and measuring method.
To achieve these goals, the technical solution used in the present invention is: the device of a kind of automatic test extraordinary filter stick section feature parameter, comprise automatic feeder, rotating and clamping device, material receiving, cutter sweep and video acquisition device, filter stick sample from the discharging opening of described automatic feeder to material receiving, and clamped by rotating and clamping device, be sent to cutter sweep and video acquisition device by rotating and clamping device.
As preferably, described automatic feeder comprises housing, feeder hopper, discharging opening, photoelectric sensor and Full automatic feed motor, described discharge outlet is provided with the rotary magnet of gate and control gate switch, and described photoelectric sensor, Full automatic feed motor, rotary magnet are electrically connected;
As preferably, described rotating and clamping device comprises position stepper motor, clamping limb, bracing frame, described clamping limb has two, and being held on the two ends of filter stick sample respectively, described clamping limb and bracing frame are rotationally connected, and described clamping limb are respectively equipped with the rotary magnet controlling gripping arm dynamics and the photoelectric sensor detecting filter stick sample position, support frame as described above is also provided with position transducer, chopper disk, and the stepper motor driving clamping limb to rotate;
As preferably, described material receiving comprises support and accesses the platform of filter stick sample, described support is vertically provided with guide rail, described platform is connected with bracket slide by guide rail, described support is provided with the lead screw motor regulating lifting platform, support is also provided with the position photoelectric detector of detection and location position of platform;
As preferably, the high-speed electric expreess locomotive composition that described cutter sweep rotates primarily of blade, motor cabinet, blade protective cover and band cutting blade;
As preferably, described video acquisition device is primarily of camera frame, camera, imaging lens, camera focusing mechanism, illuminating lamp composition, and described illuminating lamp is LED circular lamp;
A measuring method for automatic test extraordinary filter stick section feature parameter, method step is as follows,
A. the Full automatic feed of sample is realized with automatic feeder;
B. the position of required cutting is automatically regulated according to different sample specifications;
C. sample out from feed arrangement fixes by rotating and clamping device automatically;
D. rotating and clamping device drives the sample fixed to turn to the surface trimming that cutter sweep realizes sample;
E. blade rotates automatically with the rotating speed higher than 2000r/min, realizes the surface trimming to sample;
F. the sample of well cutting is delivered to automatically imaging place of industrial digital camera;
G. by LED circular lamp light source, the cut surface of sample is thrown light on, 2000000---the industrial digital camera collection video data of 3,000,000 pixels, the data automatic transmission collected is to High performance industrial computing machine, by the image processing software of specialty gathered video data processed automatically and measure, data are containing the width of groove, the degree of depth, area ratio, the concentricity of concentric circles filter stick, the position of the fragrant line of fragrant line filter stick, shape of five-pointed star filter stick five-pointed star etc., finally draw the measurement result needed for user and display automatically, export and print measurement result, result contains standard deviation and the coefficient of variation of parameters,
H. image sampling rear clamping device is automatically brought to discharge gate place, and the sample measured is discharged measurement mechanism, and blanking completes rear clamping device and automatically returns to the test that next sample is carried out in charging place.
Compared with prior art, the invention has the advantages that: the full-automatic degree of the present invention is high, there is no human intervention completely, there is not the phenomenon that sample manually damages (change etc. as groove shape), reduce working strength to the full extent, improve work efficiency and operating rate, the quality of production control efficiency of extraordinary filter stick is greatly improved.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of automatic feeder of the present invention;
Fig. 3 is the structural representation of rotating and clamping device of the present invention;
Fig. 4 is the structural representation of material receiving of the present invention;
Fig. 5 is the structural representation of cutter sweep of the present invention;
Fig. 6 is the structural representation of video acquisition device of the present invention;
Fig. 7 is measuring method theory diagram of the present invention.
In figure: 1. automatic feeder; 11. Full automatic feed motors; 12. photoelectric sensors; 13. rotary magnets; 14. feeder hoppers; 2. filter stick sample; 3. rotating and clamping device; 31. photoelectric sensor a; 32. rotary magnet a; 33. position transducers; 34. chopper disks; 35. stepper motors; 4. material receiving; 41. lead screw motor; 42. position photoelectric detectors; 43. guide rails; 44. platforms; 5. cutter sweep; 51. blade protective covers; 52. motor cabinets; 53. blades; 54. high-speed electric expreess locomotives; 6. video acquisition device; 61. camera frames; 62. camera focusing mechanisms; 63. cameras; 64. imaging lens; 65. illuminating lamps.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
Embodiment: the device of a kind of automatic test extraordinary filter stick section feature parameter, as shown in Figure 1, comprise automatic feeder 1, rotating and clamping device 3, material receiving 4, cutter sweep 5 and video acquisition device 6, filter stick sample 2 from the discharging opening of described automatic feeder 1 to material receiving 4, and clamped by rotating and clamping device 3, be sent to cutter sweep 5 and video acquisition device 6 by rotating and clamping device 3.
A measuring method for automatic test extraordinary filter stick section feature parameter, as shown in Figure 7, method step is as follows,
A. the Full automatic feed of sample is realized with automatic feeder 1;
B. the position of required cutting is automatically regulated according to different sample specifications;
C. sample out from feed arrangement automatically fixes by rotating and clamping device 3;
D. rotating and clamping device 3 drives the sample fixed to turn to the surface trimming that cutter sweep 5 realizes sample;
E. blade rotates automatically with the rotating speed higher than 2000r/min, realizes the surface trimming to sample;
F. the sample of well cutting is delivered to automatically imaging place of industrial digital camera;
G. by LED circular lamp light source, the cut surface of sample is thrown light on, 2000000---the industrial digital camera collection video data of 3,000,000 pixels, the data automatic transmission collected is to High performance industrial computing machine, by the image processing software of specialty gathered video data processed automatically and measure, data are containing the width of groove, the degree of depth, area ratio, the concentricity of concentric circles filter stick, the position of the fragrant line of fragrant line filter stick, shape of five-pointed star filter stick five-pointed star etc., finally draw the measurement result needed for user and display automatically, export and print measurement result, result contains standard deviation and the coefficient of variation of parameters,
H. image sampling rear clamping device is automatically brought to discharge gate place, and the sample measured is discharged measurement mechanism, and blanking completes rear clamping device and automatically returns to the test that next sample is carried out in charging place.
Checker only needs the feeder hopper 14 extraordinary filter stick detected being put into automatic feeder 1, measured object is loaded in rotating and clamping device 3 by feeder hopper 14 automatically, rotating and clamping device 3 drives rotating and clamping device 3 to rotate by the stepper motor 35 being positioned at rotation center place, by the blade 53 of high-speed rotation, extraordinary filter stick is cut off, the characteristic cross-section of extraordinary filter stick is revealed, forward the cross section revealed to imaging lens 64 times again, by annular light source, the cut surface of sample is thrown light on, 2000000---the industrial digital camera collection video data of 3,000,000 pixels, the image processing software of specialty processes this sectional view and measures, high performance industrial computer calculates the various characteristic parameters in this cross section, and show, export (as Internet Transmission etc.) and print measurement result.After image sampling, rotating and clamping device 3 is automatically brought to discharge gate place, and the sample measured is discharged measurement mechanism, and after blanking completes, rotating and clamping device 3 automatically returns to the test that next sample is carried out in charging place.
Object of the present invention can be realized by following technical measures:
1. adopt automatic feeder 1 to realize the Full automatic feed of sample, as shown in Figure 2,
Described automatic feeder 1 comprises housing, feeder hopper 14, discharging opening, photoelectric sensor 12 and Full automatic feed motor 11, described discharge outlet is provided with the rotary magnet 13 of gate and control gate switch, described photoelectric sensor 12, Full automatic feed motor 11, rotary magnet 13 are electrically connected, control hopper by signal instruction, from hopper, load the sample of required test according to the test request of sample successively.
2, the lifting of material receiving 4 can regulate the position of required cutting automatically, as shown in Figure 4,
Described material receiving 4 comprises support and accesses the platform 44 of filter stick sample 2, described support is vertically provided with guide rail 43, described platform 44 is connected with bracket slide by guide rail 43, described support is provided with the lead screw motor 41 regulating platform 44 to be elevated, support is also provided with the position photoelectric detector 42 of detection and location platform 44 position, sample is from the vertical discharging of the discharging opening of automatic feeder 1, and fall into the retaining part of rotating and clamping device 3, sample bottom falls within the platform 44 of material receiving 4, by the lifting of platform 44, the position of cutting is needed automatically to adjust on the position consistent with knife face in different size sample, guarantee that the cross section cut out is the cross section of our required detection.
3, sample surface trimming can be realized by rotating and clamping device 3, as shown in Figure 3,
Described rotating and clamping device 3 comprises position stepper motor 35, clamping limb, bracing frame, described clamping limb has two, and be held on the two ends of filter stick sample 2 respectively, described clamping limb and bracing frame are rotationally connected, described clamping limb is respectively equipped with the rotary magnet a32 controlling gripping arm dynamics and the photoelectric sensor a31 detecting filter stick sample 2 position, support frame as described above is also provided with position transducer 33, chopper disk 34, and the stepper motor 35 driving clamping limb to rotate, after the sample loaded from hopper is fixed by rotating and clamping device 3, it is driven to rotate by the control of signal instruction, while rotation, by the blade of High Rotation Speed, sample is cut into two sections, us are made to need the cross section measured to reveal.
4, cutter sweep 5 realizes the High Rotation Speed of blade 53, as shown in Figure 5,
The high-speed electric expreess locomotive 54 that described cutter sweep 5 rotates primarily of blade 53, motor cabinet 52, blade protective cover 51 and band cutting blade 53 forms; high-speed brushless DC electromotor is adopted to drive circular shear blade 53 High Rotation Speed; reach and can cut off sample rapidly; do not destroy again the cross sectional shape of sample, ensure that the accuracy of measurement.
5, video acquisition device 6 carries out the measurement of characteristic parameter, calculating and statistics, as shown in Figure 6,
Described video acquisition device 6 forms primarily of camera frame 61, camera 63, imaging lens 64, camera focusing mechanism 62, illuminating lamp 65, described illuminating lamp 65 is LED circular lamp, adopt automation control system, the cross section of required measurement is delivered to imaging lens 64 times, by industrial camera, video sampling is carried out to sample, by the image processing software of specialty this cross section sampled and measure, calculating the various characteristic parameters in this cross section, and by result of calculation statistics with show.
Described automation control system comprises: variously load magnet control, controls of motor High Rotation Speed, the control of the automatic controlling of sampling of industrial camera, step motor position to level sensor, sample, and automatically enter, the technology such as discharge control.
This plant automation degree is high, have employed advanced USB mechanics of communication, programmable logic controller (PLC) and 16 high speed single-chip microcomputer technologies, step motor control technology and high-speed image sampling and treatment technology, make every measuring technique used in instrument be in leading status.Advanced image processing software and hardware-efficient control software design, achieve the full-automation of measuring process.Reduce working strength to the full extent, improve work efficiency and operating rate, the quality of production control efficiency of extraordinary filter stick is greatly improved.
Above exhaustive presentation is carried out to the device of a kind of automatic test provided by the present invention extraordinary filter stick section feature parameter and measuring method, apply specific case herein to set forth principle of the present invention and embodiment, the explanation of above embodiment just understands method of the present invention and core concept thereof for helping; Simultaneously, for one of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, to change of the present invention and improve will be possible, and design and the scope of accessory claim defined can not be exceeded, in sum, this description should not be construed as limitation of the present invention.
Claims (5)
1. automatically test the device of extraordinary filter stick section feature parameter for one kind, it is characterized in that: comprise automatic feeder, rotating and clamping device, material receiving, cutter sweep and video acquisition device, filter stick sample from the discharging opening of described automatic feeder to material receiving, and clamped by rotating and clamping device, be sent to cutter sweep and video acquisition device by rotating and clamping device; Described material receiving comprises support and accesses the platform of filter stick sample, described support is vertically provided with guide rail, described platform is connected with bracket slide by guide rail, and described support is provided with the lead screw motor regulating lifting platform, support is also provided with the position photoelectric detector of detection and location position of platform; The high-speed electric expreess locomotive composition that described cutter sweep rotates primarily of blade, motor cabinet, blade protective cover and band cutting blade.
2. the device of a kind of automatic test extraordinary filter stick section feature parameter according to claim 1, it is characterized in that: described automatic feeder comprises housing, feeder hopper, discharging opening, photoelectric sensor and Full automatic feed motor, described discharge outlet is provided with the rotary magnet of gate and control gate switch, and described photoelectric sensor, Full automatic feed motor, rotary magnet are electrically connected.
3. the device of a kind of automatic test extraordinary filter stick section feature parameter according to claim 1, it is characterized in that: described rotating and clamping device comprises position stepper motor, clamping limb, bracing frame, described clamping limb has two, and be held on the two ends of filter stick sample respectively, described clamping limb and bracing frame are rotationally connected, described clamping limb is respectively equipped with the rotary magnet a controlling gripping arm dynamics and the photoelectric sensor a detecting filter stick sample position, support frame as described above is also provided with position transducer, chopper disk, and the stepper motor driving clamping limb to rotate.
4. the device of a kind of automatic test extraordinary filter stick section feature parameter according to claim 1, it is characterized in that: described video acquisition device is primarily of camera frame, camera, imaging lens, camera focusing mechanism, illuminating lamp composition, and described illuminating lamp is LED circular lamp.
5. automatically test a measuring method for the device of extraordinary filter stick section feature parameter described in Claims 1-4 any one, it is characterized in that: method step is as follows,
A. the Full automatic feed of sample is realized with automatic feeder;
B. the position of required cutting is automatically regulated according to different sample specifications;
C. sample out from feed arrangement fixes by rotating and clamping device automatically;
D. rotating and clamping device drives the sample fixed to turn to the surface trimming that cutter sweep realizes sample;
E. blade rotates automatically with the rotating speed higher than 2000r/min, realizes the surface trimming to sample;
F. the sample of well cutting is delivered to automatically imaging place of industrial digital camera;
G. by LED circular lamp light source, the cut surface of sample is thrown light on, the industrial digital camera collection video data of 200 ten thousand-300 ten thousand pixels, the data automatic transmission collected is to High performance industrial computing machine, by the image processing software of specialty gathered video data processed automatically and measure, draw measurement result needed for user and display automatically, export and print measurement result;
H. image sampling rear clamping device is automatically brought to discharge gate place, and the sample measured is discharged measurement mechanism, and blanking completes rear clamping device and automatically returns to the test that next sample is carried out in charging place.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410134247.2A CN103884717B (en) | 2014-04-03 | 2014-04-03 | The device of a kind of automatic test extraordinary filter stick section feature parameter and measuring method |
| KR1020150047722A KR101708813B1 (en) | 2014-04-03 | 2015-04-03 | Device for automatic testing of a special filter rod section feature parameters and measurement methods |
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| CN201410134247.2A CN103884717B (en) | 2014-04-03 | 2014-04-03 | The device of a kind of automatic test extraordinary filter stick section feature parameter and measuring method |
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| CN103884717A CN103884717A (en) | 2014-06-25 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104535569B (en) * | 2014-12-23 | 2017-05-03 | 合肥斯科尔智能科技有限公司 | PCBA detection system based on machine vision |
| DE102015106347A1 (en) * | 2015-04-24 | 2016-10-27 | Hauni Maschinenbau Gmbh | Extrusion machine of the tobacco processing industry and method for producing multi-segment bars |
| CN105277123A (en) * | 2015-09-11 | 2016-01-27 | 浙江中烟工业有限责任公司 | Groove filter stick quality automatic evaluation system based on microscope |
| CN108169231A (en) * | 2018-01-24 | 2018-06-15 | 南京图思灵智能科技有限责任公司 | A kind of pathological section scanner of large capacity |
| CN109827525B (en) * | 2019-02-01 | 2020-10-09 | 浙江中烟工业有限责任公司 | Small-size detecting system for quickly and automatically detecting characteristic parameters of groove filter stick |
| CN110037342A (en) * | 2019-04-28 | 2019-07-23 | 张家口卷烟厂有限责任公司 | Filter stick is in X -ray inspection X control system and method |
| CN111084412B (en) * | 2019-11-28 | 2022-02-25 | 中国电子科技集团公司第四十一研究所 | Online detection device for fragrant line filter stick |
| CN111096473A (en) * | 2019-12-23 | 2020-05-05 | 中国电子科技集团公司第四十一研究所 | Cigarette filter tip defect online detection device and method of cigarette making and plug assembling machine |
| CN113269757B (en) * | 2021-05-28 | 2022-05-27 | 浙江中烟工业有限责任公司 | Groove characteristic parameter processing method based on hierarchical clustering analysis |
| CN114034698B (en) * | 2021-09-28 | 2024-03-19 | 国高材高分子材料产业创新中心有限公司 | Automatic measurement method and automatic measurement device for vertical combustion |
| CN114392927B (en) * | 2021-12-10 | 2024-03-19 | 中国电子科技集团公司第四十一研究所 | Off-line quality detection device for appearance of cigarette |
| CN116235961B (en) * | 2023-05-10 | 2023-08-01 | 南京康善制药设备有限公司 | Control system and method of automatic peeling flaker |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB0306468D0 (en) * | 2003-03-20 | 2003-04-23 | Molins Plc | A method and apparatus for determining one or more physical properties of a rolled smoking article or filter rod |
| KR100641872B1 (en) * | 2004-02-02 | 2006-11-02 | 임충혁 | Cutting 3D Measuring Instrument |
| CN201878758U (en) * | 2010-12-14 | 2011-06-29 | 浙江华联制药机械股份有限公司 | Filter rod charging and cutting device |
| CN202486828U (en) * | 2012-03-27 | 2012-10-10 | 常德市宏通机电技术有限公司 | Filter stick quantity detecting instrument |
| CN102742931B (en) * | 2012-07-19 | 2014-03-26 | 浙江中烟工业有限责任公司 | Product testing device for cigarette production line |
| CN103292723B (en) * | 2013-06-01 | 2016-04-13 | 南通烟滤嘴有限责任公司 | The assay method of furrowfilter rod characteristic parameter |
| CN103674648B (en) * | 2013-12-13 | 2016-08-17 | 上海烟草集团有限责任公司 | A kind of method cutting cigarette filter rod |
| CN203838066U (en) * | 2014-04-03 | 2014-09-17 | 四川三联卷烟材料有限公司 | Device for automatically testing feature parameters of section of special type filter stick |
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| KR101708813B1 (en) | 2017-02-21 |
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Address after: 610041 No. 280, North Section of Yizhou Avenue, Chengdu High-tech Zone, Sichuan Province Patentee after: SICHUAN SANLIAN NEW MATERIAL Co.,Ltd. Patentee after: Chengdu ruituo Technology Co.,Ltd. Address before: 610041 No. 280, North Section of Yizhou Avenue, Chengdu High-tech Zone, Sichuan Province Patentee before: SICHUAN SANLIAN NEW MATERIAL Co.,Ltd. Patentee before: CHENGDU RETOOL SCIENCE & TECHNOLOGY Co.,Ltd. |