CN103881210B - 一种耐高温改性聚乙烯电缆护套料 - Google Patents

一种耐高温改性聚乙烯电缆护套料 Download PDF

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CN103881210B
CN103881210B CN201410068488.1A CN201410068488A CN103881210B CN 103881210 B CN103881210 B CN 103881210B CN 201410068488 A CN201410068488 A CN 201410068488A CN 103881210 B CN103881210 B CN 103881210B
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戴文忠
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ANHUI EFARAD ELECTRIC POWER TECHNOLOGY Co Ltd
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Abstract

本发明涉及一种电缆料,具体涉及一种耐高温改性聚乙烯电缆护套料,该材料包含以下重量份的原料:聚四氟乙烯12-14,中密度聚乙烯24-28,聚偏二氯乙烯15-18,EVA 7-9,微晶蜡1-2,纳米二氧化硅10-12,偏硅酸钠4-6,玻璃纤维2-3,液体石蜡1-2,苯乙烯2-3,偏苯三甲酸三辛酯(TOTM)13-16,铝酸酯偶联剂DL-411 1-3,瓷土粉20-24,柠檬酸三丁酯16-19,助剂14-16;该绝缘材料结合了中密度聚乙烯、聚偏二氯乙烯、聚四氟乙烯等原料的优点,制备的材料牢固柔韧,机械性能良好,耐化学腐蚀性能卓越,抗老化,耐高温,电绝缘性好,使用寿命长,能够广泛的用于制作各类电缆护套绝缘材料,市场需求前景广阔。

Description

一种耐高温改性聚乙烯电缆护套料
技术领域
本发明涉及一种电缆料,具体涉及一种耐高温改性聚乙烯电缆护套料及其制备方法。
背景技术
随着经济的发展,需要使用电缆的场所变得多样化,对电缆用护套材料的性能指标有了更加严格和多样的要求,比如绝缘性、拉伸强度、使用温度、阻燃性能等指标均有严格的要求,不断的提高护套材料的性能,是经济和社会发展的迫切需求,传统的护套材料多存在阻燃性差、化学稳定性差,高温易变形、力学性能差、使用寿命短等问题,给实际使用带来很多不便,甚至威胁到人们的生命财产安全,因此,急需改变原有护套材料配方,改进材料性能,以适应电缆市场多样的需求。
发明内容
本发明的目的在于,提供一种耐高温改性聚乙烯电缆护套料,提升了传统聚乙烯共混材料的性能,使其具备良好的力学性能和加工性能,能够适应特定的使用环境条件,为了实现上述目的,本发明采用的技术方案如下:
一种耐高温改性聚乙烯电缆护套料,其特征在于,本发明材料包含以下重量份的组分:聚四氟乙烯12-14,中密度聚乙烯24-28,聚偏二氯乙烯15-18,EVA7-9,微晶蜡1-2,纳米二氧化硅10-12,偏硅酸钠4-6,玻璃纤维2-3,液体石蜡1-2,苯乙烯2-3,偏苯三甲酸三辛酯(TOTM)13-16,铝酸酯偶联剂DL-4111-3,瓷土粉20-24,柠檬酸三丁酯16-19,助剂14-16。
所述的助剂包含以下重量份的原料:天青石20-24,1,6-己二异氰酸酯3-4,二缩三丙二醇二丙烯酸酯2-3,促进剂DM3-4,四氧化三铁1-2,聚四氟乙烯3-4,铁矿渣粉末6-8,氢氧化铝8-10,玉石2-3,硬脂酸钙1-2,乙烯基三乙氧基硅烷2-3,花椒籽油1-2;制备方法是将天青石,玉石放入煅烧炉中在550-570℃下煅烧3-4小时,冷却,粉碎成50-100目后放入12-15%盐酸溶液中浸泡2-3小时,过滤出天青石,玉石粉末,清水洗净,烘干,粉碎成200-300目粉末,与其它剩余成分混合,研磨分散1-2小时,即得。
所述的一种耐高温改性聚乙烯电缆护套料,其制备方法为:将聚四氟乙烯、中密度聚乙烯、聚偏二氯乙烯、EVA共混均匀后,加入其他剩余成分,送入高速捏合机中,在110-150℃下捏合6-15min,待捏合料冷却后,送入双螺杆挤出机造粒,即得本发明的绝缘材料。
本发明结合了聚四氟乙烯、中密度聚乙烯、聚偏二氯乙烯、EVA等原料的优点,提升了传统聚乙烯共混材料的性能,使其具有良好的加工性能和力学性能,制备的材料牢固柔韧,机械性能良好,耐化学腐蚀性能卓越,抗老化,电绝缘性好,使用寿命长,能够满足特定的使用环境条件,市场应用前景广阔。
具体实施方式
实施例
本实施例包含以下重量份的原料:聚四氟乙烯14,中密度聚乙烯28,聚偏二氯乙烯18,EVA9,微晶蜡2,纳米二氧化硅12,偏硅酸钠6,玻璃纤维3,液体石蜡2,苯乙烯3,偏苯三甲酸三辛酯(TOTM)16,铝酸酯偶联剂DL-4112,瓷土粉24,柠檬酸三丁酯19,助剂15。
所述的助剂包含以下重量份的原料:天青石24,1,6-己二异氰酸酯4,二缩三丙二醇二丙烯酸酯3,促进剂DM4,四氧化三铁2,聚四氟乙烯4,铁矿渣粉末8,氢氧化铝10,玉石3,硬脂酸钙2,乙烯基三乙氧基硅烷3,花椒籽油2;制备方法是将天青石,玉石放入煅烧炉中在570℃下煅烧4小时,冷却,粉碎成100目后放入15%盐酸溶液中浸泡3小时,过滤出天青石,玉石粉末,清水洗净,烘干,粉碎成300目粉末,与其它剩余成分混合,研磨分散2小时,即得。
所述的一种耐高温改性聚乙烯电缆护套料,其制备方法为:将聚四氟乙烯、中密度聚乙烯、聚偏二氯乙烯、EVA共混均匀后,加入其他剩余成分,送入高速捏合机中,在150℃下捏合15min,待捏合料冷却后,送入双螺杆挤出机造粒,即得本发明的绝缘材料。
本发明材料的性能测试结果为:拉伸强度为19.2Mpa,断裂伸长率为438%,经IRM902油90℃×70h处理后,拉伸强度和断裂伸长率分别为18.5Mpa、412%,经136℃×168h热空气老化后,拉伸强度保持率97.9%,断裂伸长率保持率为98.3%,20℃体积电阻率为2.18×1014Ω·m,经60℃的15%的NaCl溶液浸泡7天后,材料的吸液率为0.0021%,浸泡后体积电阻率变化率为0.0025%,经过80℃甲苯溶剂浸泡7天后,无溶胀和开裂现象,在-70℃条件下弯曲后不开裂,在100℃条件下长期稳定不变形。

Claims (2)

1.一种耐高温改性聚乙烯电缆护套料,其特征在于,该绝缘料由以下重量份的原料组成:聚四氟乙烯12-14,中密度聚乙烯24-28,聚偏二氯乙烯15-18,EVA7-9,微晶蜡1-2,纳米二氧化硅10-12,偏硅酸钠4-6,玻璃纤维2-3,液体石蜡1-2,苯乙烯2-3,偏苯三甲酸三辛酯(TOTM)13-16,铝酸酯偶联剂DL-4111-3,瓷土粉20-24,柠檬酸三丁酯16-19,助剂14-16;
所述的助剂包含以下重量份的原料:天青石20-24,1,6-己二异氰酸酯3-4,二缩三丙二醇二丙烯酸酯2-3,促进剂DM3-4,四氧化三铁1-2,聚四氟乙烯3-4,铁矿渣粉末6-8,氢氧化铝8-10,玉石2-3,硬脂酸钙1-2,乙烯基三乙氧基硅烷2-3,花椒籽油1-2;制备方法是将天青石,玉石放入煅烧炉中在550-570℃下煅烧3-4小时,冷却,粉碎成50-100目后放入12-15%盐酸溶液中浸泡2-3小时,过滤出天青石,玉石粉末,清水洗净,烘干,粉碎成200-300目粉末,与其它剩余成分混合,研磨分散1-2小时,即得。
2.如权利要求1所述的一种耐高温改性聚乙烯电缆护套料,其制作工艺为:将聚四氟乙烯、中密度聚乙烯、聚偏二氯乙烯、EVA共混均匀后,加入其他剩余成分,送入高速捏合机中,在110-150℃下捏合6-15min,待捏合料冷却后,送入双螺杆挤出机造粒,即得耐高温改性聚乙烯电缆护套料。
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CN106188753A (zh) * 2016-07-21 2016-12-07 张翔 一种聚乙烯绝缘计算机电缆
CN106189002A (zh) * 2016-08-08 2016-12-07 安徽埃克森科技集团有限公司 一种石油化工用氟塑料耐油电缆护套
CN106830756A (zh) * 2016-12-30 2017-06-13 安徽远征电缆科技有限公司 一种电缆线防腐蚀材料
CN108192149A (zh) * 2017-11-27 2018-06-22 安徽卓越电缆有限公司 耐高温防火电力电缆的填充料
CN109705433A (zh) * 2018-12-15 2019-05-03 安徽伊法拉电力科技有限公司 一种具有优异绝缘稳定性的高压进线护套料
CN113337041B (zh) * 2021-07-16 2023-05-05 安庆市悦发管业有限公司 一种具有高绝缘性的电力电缆护套管

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CN103554620A (zh) * 2013-10-31 2014-02-05 合肥得润电子器件有限公司 一种通讯设备线束用防潮聚乙烯绝缘料

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