CN103878444B - Toothed bar billet chamfering machine with discharging platform - Google Patents
Toothed bar billet chamfering machine with discharging platform Download PDFInfo
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- CN103878444B CN103878444B CN201410125242.3A CN201410125242A CN103878444B CN 103878444 B CN103878444 B CN 103878444B CN 201410125242 A CN201410125242 A CN 201410125242A CN 103878444 B CN103878444 B CN 103878444B
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Abstract
本发明公开了一种具有出料平台的齿条钢坯倒角机,包括倒角机底座、倒角机安装底板、夹紧送料装置以及倒角装置,倒角机安装底板固定在倒角机底座上,倒角机安装底板的两旁均设置有夹紧送料装置,夹紧送料装置安装在倒角机底座上,倒角装置安装在倒角机安装底板上,倒角装置的刀具轴线与倒角机安装底板平行,齿条钢坯倒角机的出料侧设置有倒角机出料机架总成,倒角机出料机架总成包括出料机架、出料平台、推料气缸、接料台、接料台气缸和接料台线性导轨。本发明结构设计合理,可以实现对倒角机的上的齿条钢坯自动卸料,并且倒角机加工定位精准,加工效率高。
The invention discloses a rack billet chamfering machine with a discharge platform, which comprises a chamfering machine base, a chamfering machine installation base plate, a clamping feeding device and a chamfering device, and the chamfering machine installation base plate is fixed on the chamfering machine base On both sides of the bottom plate of the chamfering machine, there are clamping and feeding devices. The clamping and feeding device is installed on the base of the chamfering machine, and the chamfering device is installed on the bottom plate of the chamfering machine. The bottom plate of the machine is installed in parallel, and the discharge side of the rack billet chamfering machine is provided with a chamfering machine discharge frame assembly, which includes a discharge frame, a discharge platform, a push cylinder, Material receiving table, material receiving table cylinder and material receiving table linear guide. The invention has a reasonable structural design, can realize automatic unloading of the rack billets on the chamfering machine, and has precise machining and positioning of the chamfering machine, and high processing efficiency.
Description
技术领域technical field
本发明涉及一种具有出料平台的齿条钢坯倒角机。The invention relates to a rack billet chamfering machine with a discharge platform.
背景技术Background technique
齿条是非常重要的主动传动部件,被广泛地应用于机械、航空、仪表等行业。齿条的常用生产工序大致包括a、对钢条的四面进行铣削形成符合尺寸要求的齿条钢坯,b、对齿条钢坯进行刨削形成齿条,c、对齿条进行精铣,完成对齿形的精确加工,d、在齿条上加工出定位安装孔。其中对钢条的四面进行铣削形成符合尺寸要求的齿条钢坯后还需对齿条钢坯的四条棱边通过倒角机进行倒角,现有的倒角机倒角后,需要人工卸料,非常费时费力,降低了生产效率。Racks are very important active transmission components and are widely used in machinery, aviation, instrumentation and other industries. The common production process of rack generally includes a. Milling the four sides of the steel bar to form a rack billet that meets the size requirements; b. Planing the rack billet to form a rack; c. Finish milling the rack to complete the Precise machining of the tooth shape, d. Machining positioning mounting holes on the rack. Among them, after milling the four sides of the steel bar to form a rack billet that meets the size requirements, it is necessary to chamfer the four edges of the rack billet through a chamfering machine. After chamfering with the existing chamfering machine, manual unloading is required. Very time-consuming and laborious, reducing production efficiency.
发明内容Contents of the invention
本发明的目的在于克服现有技术中存在的上述不足,而提供一种结构设计合理,可以自动卸料的具有出料平台的齿条钢坯倒角机。The object of the present invention is to overcome the above-mentioned deficiencies in the prior art, and provide a rack billet chamfering machine with a discharge platform that has a reasonable structure design and can automatically discharge materials.
本发明解决上述问题所采用的技术方案是:具有出料平台的齿条钢坯倒角机,包括倒角机底座、倒角机安装底板、夹紧送料装置以及倒角装置,倒角机安装底板固定在倒角机底座上,倒角机安装底板的两旁均设置有夹紧送料装置,夹紧送料装置安装在倒角机底座上,倒角装置安装在倒角机安装底板上,倒角装置的刀具轴线与倒角机安装底板平行,其特征在于:齿条钢坯倒角机的出料侧设置有倒角机出料机架总成,倒角机出料机架总成包括出料机架、出料平台、推料气缸、接料台、接料台气缸和接料台线性导轨,出料平台上设置有出料平台挡板,推料气缸、接料台、出料平台和出料平台挡板依次设置在出料机架上,其中接料台通过接料台线性导轨滑动安装在出料机架上,推料气缸的活塞杆的移动方向与接料台的移动方向垂直,接料台气缸驱动接料台相对出料机架做线性移动。在齿条钢坯完成倒角加工后,接料台通过接料台线性导轨滑动至接料位置,齿条钢坯被送入接料台,接料台通过接料台线性导轨滑动至初始位置,推料气缸推动齿条钢坯至出料平台上,从而完成一次卸料过程。The technical solution adopted by the present invention to solve the above problems is: a rack billet chamfering machine with a discharge platform, including a chamfering machine base, a chamfering machine installation base plate, a clamping feeding device and a chamfering device, and a chamfering machine installation base plate Fixed on the base of the chamfering machine, both sides of the chamfering machine installation base are equipped with clamping and feeding devices, the clamping and feeding devices are installed on the chamfering machine base, the chamfering device is installed on the chamfering machine installation base, the chamfering device The axis of the tool is parallel to the installation bottom plate of the chamfering machine, and it is characterized in that: the discharge side of the rack billet chamfering machine is provided with a chamfering machine discharge frame assembly, and the chamfering machine discharge frame assembly includes a discharge machine frame, discharge platform, material push cylinder, material receiving platform, material receiving platform cylinder and material receiving platform linear guide rail, the material discharging platform is provided with a material discharging platform baffle, material pushing cylinder, material receiving platform, material discharging platform and discharge platform The baffles of the material platform are arranged on the discharge frame in turn, wherein the material receiving platform is slid and installed on the material discharging frame through the linear guide rail of the material receiving platform, and the moving direction of the piston rod of the pushing cylinder is perpendicular to the moving direction of the material receiving platform. The receiving table cylinder drives the receiving table to move linearly relative to the discharging frame. After the rack billet is chamfered, the material receiving table slides to the material receiving position through the linear guide rail of the material receiving table, the rack billet is sent to the material receiving table, and the material receiving table slides to the initial position through the linear guide rail of the material receiving table. The material cylinder pushes the rack billet to the discharge platform to complete a discharge process.
作为优选,所述夹紧送料装置包括送料轮总成安装底板、主动送料轮安装板、滚轮轴承支架以及上压料滚轮轴承支架,送料轮总成安装底板固定在倒角机底座上,主动送料轮安装板通过安装板线性导轨滑动安装在送料轮总成安装底板上,主动送料轮安装板上转动安装有若干个主动送料轮,主动送料轮的转轴竖直设置,主动送料轮采用电机驱动,滚轮轴承支架固定在送料轮总成安装底板上,滚轮轴承支架上转动安装有若干个下压料滚轮以及若干个与主动送料轮配合的被动送料轮,上压料滚轮轴承支架通过直线轴安装在滚轮轴承支架上,上压料滚轮轴承支架上转动安装有上压料滚轮,滚轮轴承支架上固定有竖直设置的第一调节柱,上压料滚轮轴承支架上开设有第一调节柱通孔,第一调节柱穿过第一调节柱通孔,第一调节柱的上端通过螺纹连接第一调节手轮,第一调节柱上套有第一调节压簧,第一调节压簧夹紧在滚轮轴承支架和上压料滚轮轴承支架之间,主动送料轮安装板上固定有水平设置的第二调节柱,滚轮轴承支架上开设有第二调节柱通孔,第二调节柱穿过第二调节柱通孔,第二调节柱的上端通过螺纹连接第二调节手轮,第二调节柱上套有第二调节压簧,第二调节压簧夹紧在滚轮轴承支架和主动送料轮安装板之间。齿条钢坯被夹紧送料装置带入齿条钢坯倒角机,并通过上压料滚轮、下压料滚轮实现压紧,通过主动送料轮、被动送料轮实现送料,四个倒角装置可实现对齿条钢坯的四条棱边的同时倒角,定位精准,工作稳定,加工效率高。Preferably, the clamping and feeding device includes a feeding wheel assembly mounting base plate, an active feeding wheel mounting plate, a roller bearing bracket and an upper pressing roller bearing bracket, the feeding wheel assembly mounting base plate is fixed on the chamfering machine base, and the active feeding The wheel mounting plate is slidingly installed on the mounting base plate of the feeding wheel assembly through the linear guide rail of the mounting plate. Several active feeding wheels are installed on the mounting plate of the active feeding wheel. The rotating shaft of the active feeding wheel is set vertically. The active feeding wheel is driven by a motor. The roller bearing bracket is fixed on the mounting base plate of the feeding wheel assembly. Several lower pressing rollers and several passive feeding wheels that cooperate with the active feeding wheel are installed on the roller bearing bracket. The upper pressing roller bearing bracket is installed on the On the roller bearing bracket, the upper pressing roller bearing bracket is rotated and installed with the upper pressing roller, the roller bearing bracket is fixed with a vertically arranged first adjusting column, and the upper pressing roller bearing bracket is provided with a through hole for the first adjusting column , the first adjusting column passes through the through hole of the first adjusting column, the upper end of the first adjusting column is connected with the first adjusting hand wheel by thread, the first adjusting column is covered with a first adjusting compression spring, and the first adjusting compression spring is clamped on the Between the bearing bracket of the roller bearing and the bearing bracket of the upper pressing roller, a second adjustment column horizontally arranged is fixed on the mounting plate of the active feeding wheel, and a through hole of the second adjustment column is opened on the bearing bracket of the roller, and the second adjustment column passes through the second adjustment column. The adjustment column has a through hole, and the upper end of the second adjustment column is connected to the second adjustment handwheel through threads. The second adjustment column is covered with a second adjustment compression spring, and the second adjustment compression spring is clamped on the roller bearing bracket and the active feeding wheel mounting plate. between. The rack billet is brought into the rack billet chamfering machine by the clamping feeding device, and it is pressed by the upper pressing roller and the lower pressing roller, and the feeding is realized by the active feeding wheel and the passive feeding wheel. Four chamfering devices can realize Simultaneous chamfering of the four edges of the rack billet, precise positioning, stable work, and high processing efficiency.
本发明与现有技术相比,具有以下优点和效果:结构设计合理,可以实现对倒角机的上的齿条钢坯自动卸料,并且倒角机加工定位精准,加工效率高。Compared with the prior art, the present invention has the following advantages and effects: reasonable structural design, automatic unloading of the rack billets on the chamfering machine, precise positioning of the chamfering machine, and high processing efficiency.
附图说明Description of drawings
图1是本发明实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
图2是本发明实施例齿条钢坯倒角机的结构示意图。Fig. 2 is a structural schematic diagram of a rack billet chamfering machine according to an embodiment of the present invention.
图3是本发明实施例齿条钢坯倒角机的夹紧送料装置结构示意图。Fig. 3 is a structural schematic diagram of the clamping and feeding device of the rack billet chamfering machine according to the embodiment of the present invention.
图4是本发明实施例倒角机出料机架总成的结构示意图。Fig. 4 is a schematic structural view of the discharge frame assembly of the chamfering machine according to the embodiment of the present invention.
图5是本发明实施例倒角机出料机架总成的局部结构示意图。Fig. 5 is a partial structural schematic diagram of the discharge frame assembly of the chamfering machine according to the embodiment of the present invention.
具体实施方式detailed description
下面结合附图并通过实施例对本发明作进一步的详细说明,以下实施例是对本发明的解释而本发明并不局限于以下实施例。The present invention will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are explanations of the present invention and the present invention is not limited to the following examples.
参见图1-图5,本实施例具有出料平台的齿条钢坯倒角机,包括倒角机底座11、倒角机安装底板12、夹紧送料装置13以及倒角装置14,倒角机安装底板12固定在倒角机底座11上,倒角机安装底板12的两旁均设置有夹紧送料装置13,夹紧送料装置13安装在倒角机底座11上,倒角装置14安装在倒角机安装底板12上,倒角装置14的刀具轴线与倒角机安装底板12平行,齿条钢坯倒角机1的出料侧设置有倒角机出料机架总成2,倒角机出料机架总成2包括出料机架21、出料平台22、推料气缸23、接料台24、接料台气缸25和接料台24线性导轨,出料平台22上设置有出料平台挡板,推料气缸23、接料台24、出料平台22和出料平台挡板依次设置在出料机架21上,其中接料台24通过接料台24线性导轨滑动安装在出料机架21上,推料气缸23的活塞杆的移动方向与接料台24的移动方向垂直,接料台气缸25驱动接料台24相对出料机架21做线性移动。Referring to Figures 1-5, the present embodiment has a rack billet chamfering machine with a discharge platform, including a chamfering machine base 11, a chamfering machine installation base plate 12, a clamping feeding device 13 and a chamfering device 14, the chamfering machine The installation base plate 12 is fixed on the chamfering machine base 11, and both sides of the chamfering machine installation base plate 12 are provided with a clamping feeding device 13, and the clamping feeding device 13 is installed on the chamfering machine base 11, and the chamfering device 14 is installed on the chamfering machine base 11. On the corner machine installation base plate 12, the tool axis of the chamfering device 14 is parallel to the chamfering machine installation base plate 12, and the discharge side of the rack billet chamfering machine 1 is provided with a chamfering machine discharge frame assembly 2, and the chamfering machine The discharge frame assembly 2 comprises a discharge frame 21, a discharge platform 22, a material pushing cylinder 23, a material receiving platform 24, a material receiving platform cylinder 25 and a material receiving platform 24 linear guide rails, and the discharging platform 22 is provided with a discharge The material platform baffle plate, the material pushing cylinder 23, the material receiving platform 24, the material discharging platform 22 and the material discharging platform baffle plate are successively arranged on the discharging frame 21, wherein the material receiving platform 24 is slidably installed on the material receiving platform 24 linear guide rails. On the discharging frame 21, the moving direction of the piston rod of the pushing cylinder 23 is perpendicular to the moving direction of the material receiving platform 24, and the material receiving platform cylinder 25 drives the material receiving platform 24 to move linearly relative to the discharging frame 21.
夹紧送料装置13包括送料轮总成安装底板131、主动送料轮安装板132、滚轮轴承支架133以及上压料滚轮轴承支架134,送料轮总成安装底板131固定在倒角机底座11上,主动送料轮安装板132通过安装板线性导轨滑动安装在送料轮总成安装底板131上,主动送料轮安装板132上转动安装有若干个主动送料轮135,主动送料轮135的转轴竖直设置,主动送料轮135采用电机驱动,滚轮轴承支架133固定在送料轮总成安装底板131上,滚轮轴承支架133上转动安装有若干个下压料滚轮136以及若干个与主动送料轮135配合的被动送料轮137,上压料滚轮轴承支架134通过直线轴安装在滚轮轴承支架133上,上压料滚轮轴承支架134上转动安装有上压料滚轮138,滚轮轴承支架133上固定有竖直设置的第一调节柱139,上压料滚轮轴承支架134上开设有第一调节柱通孔,第一调节柱139穿过第一调节柱通孔,第一调节柱139的上端通过螺纹连接第一调节手轮1310,第一调节柱139上套有第一调节压簧1311,第一调节压簧夹1311紧在滚轮轴承支架133和上压料滚轮轴承支架134之间,主动送料轮安装板132上固定有水平设置的第二调节柱1312,滚轮轴承支架133上开设有第二调节柱通孔,第二调节柱1312穿过第二调节柱通孔,第二调节柱1312的上端通过螺纹连接第二调节手轮1313,第二调节柱1312上套有第二调节压簧1314,第二调节压簧1314夹紧在滚轮轴承支架133和主动送料轮安装板132之间。The clamping feeding device 13 includes a feeding wheel assembly mounting base plate 131, an active feeding wheel mounting plate 132, a roller bearing bracket 133 and an upper pressing roller bearing bracket 134, and the feeding wheel assembly mounting base plate 131 is fixed on the chamfering machine base 11, The active feed wheel mounting plate 132 is slidably installed on the feed wheel assembly installation base plate 131 by the mounting plate linear guide rail, and several active feed wheels 135 are installed in rotation on the active feed wheel mounting plate 132, and the rotating shaft of the active feed wheel 135 is vertically arranged. The active feeding wheel 135 is driven by a motor, and the roller bearing bracket 133 is fixed on the installation base plate 131 of the feeding wheel assembly. On the roller bearing bracket 133, several pressing rollers 136 and several passive feeding wheels 136 that cooperate with the active feeding wheel 135 are rotated and installed. Wheel 137, last pressing roller bearing support 134 is installed on the roller bearing support 133 by linear shaft, on the upper pressing material roller bearing support 134, rotation is equipped with upper pressing roller 138, is fixed with the first vertical setting on the roller bearing support 133. An adjustment column 139, the upper pressing roller bearing bracket 134 is provided with the first adjustment column through hole, the first adjustment column 139 passes through the first adjustment column through hole, the upper end of the first adjustment column 139 is connected with the first adjustment hand by thread Wheel 1310, the first adjustment post 139 is covered with a first adjustment clip 1311, the first adjustment clip 1311 is tight between the roller bearing bracket 133 and the upper pressing roller bearing bracket 134, fixed on the active feeding wheel mounting plate 132 There is a second adjusting column 1312 arranged horizontally, and a second adjusting column through hole is provided on the roller bearing bracket 133. The second adjusting column 1312 passes through the second adjusting column through hole, and the upper end of the second adjusting column 1312 is threaded to the second adjusting column. The hand wheel 1313 is adjusted, and the second adjustment post 1312 is covered with a second adjustment compression spring 1314 , and the second adjustment compression spring 1314 is clamped between the roller bearing bracket 133 and the driving feeding wheel mounting plate 132 .
本说明书中所描述的以上内容仅仅是对本发明所作的举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明说明书的内容或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content described in this specification is only an illustration of the present invention. Those skilled in the technical field to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, as long as they do not deviate from the content of the description of the present invention or go beyond the scope defined in the claims , should belong to the protection scope of the present invention.
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| CN201410125242.3A CN103878444B (en) | 2014-03-31 | 2014-03-31 | Toothed bar billet chamfering machine with discharging platform |
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| CN110280844B (en) * | 2019-07-24 | 2023-09-05 | 温岭市宇弘机械设备有限公司 | A rack chamfering machine |
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| CN112264673A (en) * | 2020-10-23 | 2021-01-26 | 嘉兴创诺精密五金有限公司 | Bearing feeding chamfering mechanism |
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| CN201940858U (en) * | 2011-01-11 | 2011-08-24 | 天津市精诚机床制造有限公司 | Automatic feeding and discharging device for numerical control gear chamfering machine |
| CN202240440U (en) * | 2011-08-26 | 2012-05-30 | 东莞市晋诚机械有限公司 | Pneumatic double-end chamfering machine |
| CN203778886U (en) * | 2014-03-31 | 2014-08-20 | 浙江博雷重型机床制造有限公司 | Rack steel billet chamfering machine with discharging platform |
-
2014
- 2014-03-31 CN CN201410125242.3A patent/CN103878444B/en not_active Withdrawn - After Issue
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|---|---|
| CN103878444A (en) | 2014-06-25 |
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