CN103869153B - Electronic ballast test labeling machine for energy-saving lamps and LED lamps - Google Patents
Electronic ballast test labeling machine for energy-saving lamps and LED lamps Download PDFInfo
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- CN103869153B CN103869153B CN201410129276.XA CN201410129276A CN103869153B CN 103869153 B CN103869153 B CN 103869153B CN 201410129276 A CN201410129276 A CN 201410129276A CN 103869153 B CN103869153 B CN 103869153B
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- jigsaw
- slide unit
- electronic ballast
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Abstract
The invention discloses an electronic ballast test labeling machine for energy-saving lamps and LED lamps. The electronic ballast test labeling machine comprises a Y-axis sliding table, an X-axis sliding table, a jointed board locating jig assembly, a labeling system and a testing probe board assembly. Probes on the testing probe board assembly are communicated with welding points of corresponding electronic ballasts to carry out the testing operation, the labeling system is arranged on one side of the testing probe board assembly, and a labeling head of the labeling system is controlled by a labeling lifting mechanism to be in the Z-axis direction and sucks a label under the cooperation of the X-axis sliding table and the Y-axis sliding table to paste the label at the position of an unqualified jointed board in the testing operation as a mark. The electronic ballast test labeling machine is suitable for measuring and marking the power, power factors and other technical parameters of electronic ballasts of various LED lamps and energy-saving lamps, and is test labeling equipment with integrated design of a full-automatic testing system and the labeling system, measuring accuracy and production efficiency are improved, and the electronic ballast test labeling machine has the advantages of being safe, reliable, solid and clear in marking and the like.
Description
Technical field
The present invention discloses a kind of electricity-saving lamp and LED lamp electronic ballast test labelling machine, by International Patent Classification (IPC)
(IPC) divide and belong to electric ballast test labeling device manufacturing technology field, especially relate to various LED lamps, electricity-saving lamp electricity
The power of sub-ballast, the measurement of the technical parameter such as power factor and labelling, are a kind of full-automatic test system and labeling system
The test labeling device of integrated design.
Background technology
Constantly grope and develop through nearly vicennial, China's electricity-saving lamp product oneself through making great progress and carrying
Height, electricity-saving lamp because energy-conserving and environment-protective life-span length, cheap the advantages of oneself gradually replaces electric filament lamp fluorescent lamp and becomes the master in market
Stream.Meanwhile, LED lamp is as a kind of green light source product of novel energy-saving environment-friendly, with its more more energy efficient than electricity-saving lamp the advantages of, oneself
Become the trend of market future development.
But, electric ballast (the LED electric ballast no matter being electricity-saving lamp or LED lamp, as its core component
Alternatively referred to as driving power supply) quality be directly connected to the quality of product, to the various technical parameters that can reflect its quality such as
The high efficiency measurement such as power, power factor and the equipment of labelling, oneself is through becoming the standard configuration equipment on production line.
The scheme of the domestic existing LED lamp or electricity-saving lamp manufacturing enterprise measurement employing to electric ballast is manual simplified
Formula or semi-automatic measuring, then manually mark to defective products, and it has as a drawback that：
1., because of the artificial reason such as fatigue, often false judgment is made to the quality of measurement product；
2. workman's working strength is very high, but inefficiency；
3. measurement is band forceful electric power operation, and is accompanied by high light, and operator's personal safety does not ensure；
4. the product scope that equipment adapts to is narrower, and production switch is extremely inconvenient；
5. labelling does not have automatization, and efficiency is low, and error rate is high；
6. labelling is marked using manually labelling or with oil pen, easily comes off or recognize unclear.
Content of the invention
For the deficiencies in the prior art, the invention provides a kind of safe and reliable, electricity-saving lamp that detection efficiency is high and LED
Lamp electronic ballast tests labelling machine.
For reaching above-mentioned purpose, the present invention is achieved by the following technical solutions：
A kind of electricity-saving lamp and LED lamp electronic ballast test labelling machine, including Y-axis slide unit, X-axis slide unit, jigsaw positioning
Tool assembly, labeling system and test needle plate assembly, it is fixed that tested electric ballast jigsaw is arranged on the jigsaw being connected with Y-axis slide unit
Position tool assembly on and can move along Y direction, test needle plate assembly is arranged on X-axis slide unit simultaneously by Z-axis lifting mechanism
Can move along X-direction, the probe on this test needle plate assembly is connected with the solder joint of corresponding electric ballast to be tested
Operation, is provided with labeling system in test needle plate assembly side, and the labeling head of this labeling system controls Z axis side by labeling elevating mechanism
To and under the cooperation of X-axis slide unit and Y-axis slide unit draw label be attached in test jobs mark at problematic jigsaw.
Further, described tested electric ballast jigsaw passes through stationary positioned post support positioning, this stationary positioned capital
Portion is provided with location hole, and this location hole is coordinated to pin to slotting formation survey initial point position with the initial point on test needle plate assembly.
Further, described tested electric ballast jigsaw passes through stationary positioned post and activity orientation post positioning, and with propping up
Dagger supports clamping on base plate, and base plate is arranged on Y axle slide unit and movable under its drive so that base plate is moved from clamping displacement
To initial point position, test needle plate assembly is fixed on X-axis slide unit and moves left and right sequentially to complete on jigsaw under its drive simultaneously
The measurement of all electric ballasts.
Further, described activity orientation post and support column bottom to be magnetic texure, absorption that can be firm shape on base plate
Become omnipotent jigsaw Auxiliary support.
Further, described Z-axis lifting mechanism is Z axis lift cylinder, and labeling elevating mechanism is labeling head lift cylinder, this Z
Axle lift cylinder, labeling head lift cylinder and be integrated with probe test needle plate assembly linkage and can by X axle slide unit drive about
Mobile.
Further, described labeling system includes being arranged in fixed plate unreeling shaft, the first pressure roller, label peeling knife,
Two pressure rollers and Scroll, label band passes sequentially through unreeling shaft, the first pressure roller, label peeling knife, the second pressure roller and Scroll.
A kind of electricity-saving lamp and LED lamp electronic ballast test labelling machine also include test instrunment and touch screen, this tester
Device and touch screen are coupled with test needle plate assembly by electric-control system, wherein the probe on test needle plate assembly and tested electronics town
The solder joint of stream device is connected, and energising after a period of stabilisation, touches the test parameter of each ballast of screen display.
The present invention is applied to various LED lamps, the power of energy-saving lamp electronic ballast, the survey of the technical parameter such as power factor
Amount and labelling, are the test labeling devices of a kind of full-automatic test system and labeling system integrated design.Novelty of the present invention
A kind of measurement that proposes judge automatization and the automation integrated solution of labelling, so that the accuracy of measurement is greatly improved,
Increased exponentially production efficiency, labor strength in turn ensure that personal safety while reduction, and labelling is firm simultaneously simultaneously,
Attractive in appearance, clearly.
Brief description
Fig. 1 is present configuration schematic diagram.
Fig. 2 is overall schematic of the present invention.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings：
Embodiment：Refer to Fig. 1, a kind of electricity-saving lamp and LED lamp electronic ballast test labelling machine, including Y-axis slide unit 2,
X-axis slide unit 1, tested electric ballast jigsaw 5 (having some tested electric ballasts thereon), by stationary positioned post 9, activity orientation
Post 11, support column 8, the jigsaw localization tool assembly of base plate 6 composition and test needle plate assembly 7, tested electric ballast jigsaw sets
Put on Y-axis slide unit 2 and can move along Y direction, test needle plate assembly 7 is arranged on X-axis slide unit 1 by Z-axis lifting mechanism 3
Go up and can move along X-direction, the probe on this test needle plate assembly 7 is connected to enter with the solder joint of corresponding electric ballast
Row test jobs, are provided with labeling system 4 in test needle plate assembly 7 side, the labeling head 42 of this labeling system is by labeling elevator
Structure 41 control Z-direction and under the cooperation of X-axis slide unit 1 and Y-axis slide unit 2 draw label be attached to problematic in test jobs
Jigsaw at mark.Tested electric ballast jigsaw in the present invention passes through stationary positioned post 9 and supports positioning, this stationary positioned
Post 9 top is provided with location hole, and this location hole is coordinated to pin 10 to slotting formation survey initial point position with the initial point on test needle plate assembly 7.
Tested electric ballast jigsaw passes through stationary positioned post 9 and activity orientation post 11 positions, and supports clamping to exist with multiple support columns 8
On base plate 6, base plate 6 is arranged on Y axle slide unit 2 and movable under its drive so that base plate is moved to initial point position from clamping displacement.This
Activity orientation post 11 in invention and support column 8 bottom are magnetic texure, and absorption that can be firm forms omnipotent jigsaw on base plate
Auxiliary support.The Z-axis lifting mechanism 3 of the present invention is Z axis lift cylinder, and labeling elevating mechanism 41 is labeling head lift cylinder, this Z
Axle lift cylinder, labeling head lift cylinder are linked with the test needle plate assembly 7 being integrated with probe and can drive a left side by X axle slide unit 1
Move right.
As shown in Figures 1 and 2, the labeling system 4 of the present invention, in addition to labeling head lift cylinder, labeling head, also includes pacifying
Be contained in unreeling shaft 43 in fixed plate, the first pressure roller 44, label peeling knife 45, the second pressure roller 46 and Scroll 47, label band according to
Secondary by unreeling shaft, the first pressure roller, label peeling knife, the second pressure roller and Scroll.
A kind of electricity-saving lamp and LED lamp electronic ballast test labelling machine also include test instrunment 101 and touch screen 102, should
Test instrunment and touch screen are coupled with test needle plate assembly 7 by electric-control system 103, wherein the probe on test needle plate assembly 7
Connect with the solder joint of tested electric ballast, energising after a period of stabilisation, touches the test of each ballast of screen display
Parameter.
Present device is mainly addressed by the following technical programs：
Tested electric ballast jigsaw 5 passes through stationary positioned post 9 and activity orientation post 11 positions, and is supported with support column 8
On base plate 6, base plate is movable under the drive of Y axle slide unit 2 to make base plate move to initial point position from clamping displacement to clamping, integrated
The needle plate assembly of probe and Z axle lift cylinder and the linkage of labeling head lift cylinder simultaneously can drive left and right shifting by X axle slide unit 1
Dynamic.During system work, Z axle lift cylinder pushes, and the solder joint of the probe on test needle plate assembly 7 and tested electric ballast connects
Logical, energising after a period of stabilisation, touches the technical parameters such as the power power factor of each ballast of screen display, then surveys
Test point plate assembly 7 X-direction movement under the drive of X axle slide unit 1 measures to next measurement position, so repeatedly, until
Complete the measurement of all electric ballasts and reference record on jigsaw.Tested electric ballast jigsaw 5 in Fig. 1 or Fig. 2 system,
Be the jigsaw containing 18 electric ballasts, i.e. 18 jigsaw, 6 spellings can be surveyed every time, measurement can complete the survey of imposite for 3 times simultaneously
Amount, in this system, as needed, jigsaw can be changed to 12 spellings, and 21 spell, 24 spellings etc. various sizes of jigsaw of different size,
The quantity simultaneously measuring every time also can be changed to the different quantity such as 9 by 6, if the parameter of some jigsaw is not in setting
In parameter area, system can automatically be recorded the numbering of this jigsaw and show on the touchscreen, treat that whole jigsaw is measured
Afterwards, labeling head 42 can automatically to label peeling knife 45 draw label in this system, as needed, also can typewrite on label)
It is attached to labelling at problematic jigsaw, beneficial to reprocessing.
The solution that this equipment provides, is in place of novelty:
1. functionally breach craft or the semi-automation of existing measuring apparatus, first by Automatic survey and patch
Mark automatization integrated it is achieved that measurement and labelling full-automation；
2. measuring system and labeling system integrated design, the movement of measuring system and the movement of labeling system share one
Individual system (as above principle Fig. 2)；
3. activity orientation post and the design of support column carrying magnetic, absorption that can be firm is on base plate so that jigsaw assists
Support omnipotent, measure various sizes of jigsaw elbow, only need to move activity orientation post and support column to suitable position, not need
Whole tool is changed as existing scheme；
4. needle plate uses special initial point to pin 10 initial point, only need to move initial point the termination of pin can be injected during use
The in the hole of stationary positioned post.Do not need to lean on human eye visualization stylets and the solder joint of jigsaw to have or not alignment as existing scheme.Make
The efficiency of initial point and accuracy must be greatly improved；
5. the measurement of present system and labelling are to carry out in band translucent sheet protective zone, and operator will not connect
Contact forceful electric power and high light.
Described above, only utilize the embodiment of this origination techniques content, any those skilled in the art use this wound
Make done modification, change, all belong to the scope of the claims of this creation opinion, and be not limited to those disclosed embodiments.
Claims (6)
1. a kind of electricity-saving lamp and LED lamp electronic ballast test labelling machine it is characterised in that：Including Y-axis slide unit, X-axis slide unit,
Jigsaw localization tool assembly, labeling system and test needle plate assembly, tested electric ballast jigsaw is arranged on and is connected with Y-axis slide unit
Jigsaw localization tool assembly on and can move along Y direction, test needle plate assembly is arranged on X-axis by Z-axis lifting mechanism
Move can on slide unit and along X-direction, the probe on this test needle plate assembly is connected with the solder joint of corresponding electric ballast
To carry out test jobs, it is provided with labeling system in test needle plate assembly side, the labeling head of this labeling system is by labeling elevator
Structure control Z-direction and under the cooperation of X-axis slide unit and Y-axis slide unit draw label be attached to problematic spelling in test jobs
Mark at plate;
Described tested electric ballast jigsaw passes through stationary positioned post and supports positioning, and this stationary positioned column top is provided with positioning
Hole, this location hole is coordinated to pin to slotting formation survey initial point position with the initial point on test needle plate assembly.
2. electricity-saving lamp according to claim 1 and LED lamp electronic ballast test labelling machine it is characterised in that：Described
Tested electric ballast jigsaw passes through stationary positioned post and activity orientation post positioning, and supports clamping on base plate with support column,
Base plate is arranged on Y axle slide unit and movable under its drive so that base plate is moved to initial point position, test needle plate simultaneously from clamping displacement
Assembly is fixed on X-axis slide unit and moves left and right sequentially to complete the measurement of all electric ballasts on jigsaw under its drive.
3. electricity-saving lamp according to claim 2 and LED lamp electronic ballast test labelling machine it is characterised in that：Described
Activity orientation post and support column bottom are magnetic texure, and absorption that can be firm forms omnipotent jigsaw Auxiliary support on base plate.
4. electricity-saving lamp according to claim 1 and LED lamp electronic ballast test labelling machine it is characterised in that：Described Z
Axle elevating mechanism is Z axis lift cylinder, and labeling elevating mechanism is labeling head lift cylinder, this Z axis lift cylinder, the lifting of labeling head
Cylinder is linked with the test needle plate assembly being integrated with probe and can be driven by X axle slide unit and moves left and right.
5. electricity-saving lamp according to claim 1 and LED lamp electronic ballast test labelling machine it is characterised in that：Described patch
Mark system includes unreeling shaft, the first pressure roller, label peeling knife, the second pressure roller and the Scroll being arranged in fixed plate, label band
Pass sequentially through unreeling shaft, the first pressure roller, label peeling knife, the second pressure roller and Scroll.
6. the electricity-saving lamp according to claim 1 or 2 or 4 or 5 and LED lamp electronic ballast test labelling machine, its feature exists
In：Also include test instrunment and touch screen, this test instrunment and touch screen are coupled with test needle plate assembly by electric-control system, its
Probe on middle test needle plate assembly is connected with the solder joint of tested electric ballast, is energized after a period of stabilisation, on touch screen
Show the test parameter of each ballast.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410129276.XA CN103869153B (en) | 2014-04-02 | 2014-04-02 | Electronic ballast test labeling machine for energy-saving lamps and LED lamps |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410129276.XA CN103869153B (en) | 2014-04-02 | 2014-04-02 | Electronic ballast test labeling machine for energy-saving lamps and LED lamps |
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| CN103869153A CN103869153A (en) | 2014-06-18 |
| CN103869153B true CN103869153B (en) | 2017-02-08 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104569759A (en) * | 2014-12-31 | 2015-04-29 | 爱彼思（苏州）自动化科技有限公司 | Modulator tube testing and film pasting equipment |
| CN104697750B (en) * | 2015-03-16 | 2017-09-01 | 厦门先机光电设备有限公司 | A kind of test machine of LED light source plate |
| CN105527587B (en) * | 2015-12-30 | 2019-01-29 | 常州数控技术研究所 | Lamp performance detection device |
| CN106275660B (en) * | 2016-08-30 | 2018-06-15 | 嘉兴诺丁汉工业设计有限公司 | A kind of LED light production equipment with labeling |
| CN107855292A (en) * | 2017-11-22 | 2018-03-30 | 广东金弘达自动化科技股份有限公司 | A kind of testing agency applied to LED kludge |
| CN107830431A (en) * | 2017-11-22 | 2018-03-23 | 广东金弘达自动化科技股份有限公司 | A kind of LED kludge |
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