CN103862562A - Control system of fabric machine - Google Patents
Control system of fabric machine Download PDFInfo
- Publication number
- CN103862562A CN103862562A CN201210542223.1A CN201210542223A CN103862562A CN 103862562 A CN103862562 A CN 103862562A CN 201210542223 A CN201210542223 A CN 201210542223A CN 103862562 A CN103862562 A CN 103862562A
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- data
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- material distributing
- distributing machine
- control system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a control system of fabric machine. The system comprises a PLC module for storing programs and sending instructions to the fabric machine, a man-machine interaction module for inputting programs and/ or instructions to the PLC module and displaying fabric information; a sensing module for monitoring fabric data in real time and converting the monitored data from digital to analog; a feedback control module for analyzing and processing the fabric data monitored by the sensing module according to the instructions sent to the fabric machine from the PLC module, and converting the processed data into instructions to be sent to the fabric machine so as to eliminate fabric deviation. Through the adoption of the control system, products with different kinds of patterns can be completed by programming, so that the decorative effect is increased. The control system of fabric machine is strong in capabilities of data processing and storage, and high in reliability. By the use of the control system, the human and material resources can be reduced, the work efficiency can be improved, and the product quality can be ensured at the same time.
Description
Technical field
The present invention relates to artificial stone and ceramic material production field, relate in particular to a kind of material distributing machine control system.
Background technology
Artificial stone is generally taking metaling, binding agent and other auxiliary agents as raw material, a kind of building and ornament materials that can substitute natural stone of formation.Owing to thering is the cyclic utilization of waste, process easy to use, low cost and other advantages and be used widely.Adhesive can use the cement of mineral-type, or the synthetic resin of organic.Artificial stone's production technology mostly is work and makes filler, proportioning, moulding, curing at present, last product is graininess or bulk, color is monochromatic, the limitation of the distributing technique of production process makes that producer is more difficult produces double-colored or four look products, and on texture, is difficult to reach the color texture of lithotome.Ceramic material is produced to be generally and is utilized material distributing machine to carry out cloth.The control device of existing material distributing machine generally uses PLC, servo and frequency converter, to the control and monitoring deficiency of whole cloth process, and there is defect in data monitoring and correction to cloth process, cause cloth inaccuracy, product lines is smudgy, make product quality low, be difficult to reach consumer's requirement.
Thus, providing a kind of is problem demanding prompt solution in the industry for the accurate cloth control system of cloth.
Summary of the invention
Embodiment of the present invention technical problem to be solved is, a kind of material distributing machine control system is provided.Can.
In order to solve the problems of the technologies described above, the embodiment of the present invention provides a kind of material distributing machine control system, comprising: for storing cloth data, analyze material loading procedure, send the PLC module of instruction to material distributing machine;
For to described PLC module input program and/or instruction, show cloth information and carry out the human-computer interaction module of exchanges data with external equipment;
The sensing module that is used for Real-Time Monitoring cloth data and monitored data is carried out to digital-to-analogue conversion;
For the instruction of sending to material distributing machine according to described PLC module, the cloth data of sensing module monitoring described in analyzing and processing, by processings afterwards data be converted to instruction and send to material distributing machine, to eliminate the feedback control module of cloth deviation;
Described sensing module is connected with described P LC module, described feedback control module and material distributing machine respectively.
Preferably, described feedback control module comprises:
Be used for the receiving element of the monitored data that receives described sensing module transmission;
For adjusting access electric current to ensure the unit of adjusting of the normal operation of described feedback control module;
The feedback unit of the monitored data sending for receiving element described in analyzing and processing;
For being converted to instruction, the data after analyzing and processing send to the performance element of material distributing machine.
Preferably, described feedback unit comprises:
For the comparing unit that the control parameter of the monitored data of described receiving element transmission and setting is analyzed;
For the correcting unit of monitored data being proofreaied and correct according to the comparative analysis result of described comparing unit.
Preferably, described sensing module comprises:
For Real-Time Monitoring cloth situation, measure the sensing unit of cloth data;
Transfer analog signal to for the cloth data-signal that described sensing unit is measured, analog signal is sent to the D/A conversion unit of described PLC module and described feedback control module.
Preferably, described human-computer interaction module comprises:
For the input block to described PLC module input program and/or instruction;
For showing the display unit of cloth situation and Real-time Monitoring Data;
Be used for carrying out with external equipment the usb interface unit of exchanges data;
Be used for carrying out with external equipment the com interface unit of exchanges data.
Preferably, described material distributing machine control system also comprises and occurring when abnormal when cloth process, for the alarm unit giving the alarm.
Preferably, described material distributing machine control system also comprises the clock unit for time and/or calendar are provided.
Implement the embodiment of the present invention, there is following beneficial effect:
A kind of material distributing machine control system of the present invention comprises PLC, human-computer interaction module, sensing module, feedback control module.Sensing module is for Real-Time Monitoring cloth data, and monitored data is transferred to human-computer interaction module monitors in real time, is convenient to staff and immediately understands material distributing machine working condition, increases work efficiency.Feedback control module, for cloth data and the setting data of sensing module monitoring are compared to analysis, is proofreaied and correct the cloth data that monitor, and ensures accurate cloth, ensures the clear expectation effect that reaches of product lines.
Application the present invention can or obtain data and material distributing machine is completed have the product of different types of pattern by programming form from external equipment, increase decorative effect.The present invention has stronger data-handling capacity and memory function, and reliability is high.Adopt the present invention can reduce the input of manpower and materials, increase work efficiency, ensure the stable of product quality simultaneously.
Brief description of the drawings
Fig. 1 is the structural representation of material distributing machine control system of the present invention;
Fig. 2 is the another structural representation of material distributing machine control system of the present invention;
Fig. 3 is the structural representation of feedback control module in material distributing machine control system of the present invention;
Fig. 4 is the structural representation of human-computer interaction module in material distributing machine control system of the present invention.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing, the present invention is described in further detail.
Fig. 1 is the structural representation of material distributing machine control system 1 of the present invention, comprising: for storing cloth data, analyze material loading procedure, send the PLC module 12 of instruction to material distributing machine; For to described PLC module 12 input programs and/or instruction, show cloth information and carry out the human-computer interaction module 11 of exchanges data with external equipment; The sensing module 13 that is used for Real-Time Monitoring cloth data and monitored data is carried out to digital-to-analogue conversion; For the instruction of sending to material distributing machine according to described PLC module 12, the cloth data of sensing module monitoring described in analyzing and processing, by processings afterwards data be converted to instruction and send to material distributing machine, to eliminate the feedback control module 14 of cloth deviation; Described sensing module 13 is connected with described P LC module 12, described feedback control module 14 and material distributing machine respectively.
Described feedback control module 14 comprises: for receiving the receiving element 143 of the monitored data that described sensing module 13 sends; For adjusting access electric current to ensure the unit 141 of adjusting of described feedback control module 14 normal operations; The feedback unit 142 of the monitored data sending for receiving element 143 described in analyzing and processing; For being converted to instruction, the data after analyzing and processing send to the performance element 144 of material distributing machine.
Described sensing module 13 comprises: for Real-Time Monitoring cloth situation, measure the sensing unit 131 of cloth data; Transfer analog signal to for the cloth data-signal that described sensing unit 131 is measured, analog signal is sent to the D/A conversion unit 132 of described PLC module 12 and described feedback control module.
It should be noted that, described sensing module 14 comprises displacement transducer, pressure sensor, liquid level sensor etc., the data that described sensing unit 13 needs to measure comprise award hopper displacement, award material amount, award hopper folding, motor speed etc.
Fig. 2 is the another structural representation of material distributing machine control system 1 of the present invention, comprising: for storage program and send the PLC module 12 of instruction to material distributing machine; For to described PLC module 12 input programs and/or instruction, show the human-computer interaction module 11 of cloth information; The sensing module 13 that is used for Real-Time Monitoring cloth data and monitored data is carried out to digital-to-analogue conversion; For the instruction of sending to material distributing machine according to described PLC module 12, the cloth data of sensing module monitoring described in analyzing and processing, by processings afterwards data be converted to instruction and send to material distributing machine, to eliminate the feedback control module 14 of cloth deviation; Described sensing module 13 is connected with described P LC module 12, described feedback control module 14 and material distributing machine respectively.
Described feedback control module 14 comprises: for receiving the receiving element 143 of the monitored data that described sensing module 13 sends; For adjusting access electric current to ensure the unit 141 of adjusting of described feedback control module 14 normal operations; The feedback unit 142 of the monitored data sending for receiving element 143 described in analyzing and processing; For being converted to instruction, the data after analyzing and processing send to the performance element 144 of material distributing machine.
Described sensing module 13 comprises: for Real-Time Monitoring cloth situation, measure the sensing unit 131 of cloth data; Transfer analog signal to for the cloth data-signal that described sensing unit 131 is measured, analog signal is sent to the D/A conversion unit 132 of described PLC module 12 and described feedback control module.
It should be noted that, described sensing module 14 comprises displacement transducer, pressure sensor, liquid level sensor etc., the data that described sensing unit 13 needs to measure comprise award hopper displacement, award material amount, award hopper folding, motor speed etc.
Different from control system 1 shown in Fig. 1, control system 1 shown in Fig. 2 also comprises and occurring when abnormal when cloth process, for the alarm unit 15 that gives the alarm with for the clock unit 16 of time and/or calendar is provided.
Described alarm unit 15 occurs when abnormal in cloth process, for example, award that hopper blocks, to award hopper valve out of control, can cut off the electricity supply in time and stops cloth and give the alarm.Described clock unit 16, for displaying time and/or calendar, is convenient to add time tag in the time of storage material loading procedure, is convenient to staff according to time check cloth data.
This material distributing machine monitoring system can be used in the production of artificial stone, ceramic material, for the accurate control to distributing technique, increases work efficiency, and ensures the stable of product quality.
Staff programmes according to product design, then by described human-computer interaction module 11, cloth data is inputted, and described PLC module 12 passes on action command to complete distributing technique according to the cloth data of input to material distributing machine.In in real time monitoring cloth data of sensing module 13 described in cloth process, comprise award hopper displacement data, award material amount, award the data such as hopper folding and motor speed, and show monitored data in described human-computer interaction module 11.Described feedback control module 14 is analyzed the control parameter of monitored data and setting, and sends to material distributing machine by being converted to correction instruction after monitored data correction, and cloth process is proofreaied and correct, and makes whole cloth process accurate.
Fig. 3 is the structural representation of feedback control module 14 in material distributing machine control system 1 of the present invention.Described feedback control module 14 comprises: for receiving the receiving element 143 of the monitored data that described sensing module 13 sends; For adjusting access electric current to ensure the unit 141 of adjusting of described feedback control module 14 normal operations; The feedback unit 142 of the monitored data sending for receiving element 143 described in analyzing and processing; For being converted to instruction, the data after analyzing and processing send to the performance element 144 of material distributing machine.
Preferably, described feedback unit 142 comprises: the comparing unit 1421 being analyzed for the control parameter of monitored data that described receiving element 143 is sent and setting; For the correcting unit 1422 of monitored data being proofreaied and correct according to the comparative analysis result of described comparing unit 1424.
Described feedback control module 14 compares analysis for cloth data and setting data that described sensing module 13 is monitored, and the cloth data that monitor are proofreaied and correct, and ensures accurate cloth, ensures the qualification rate of product.
Fig. 4 is the structural representation of human-computer interaction module 11 described in material distributing machine control system 1 of the present invention.Described human-computer interaction module 11 comprises: for the input block 112 to described PLC module 12 input programs and/or instruction; For showing the display unit 111 of cloth situation and Real-time Monitoring Data; Be used for carrying out with external equipment the usb interface unit 113 of exchanges data; Be used for carrying out with external equipment the com interface unit 114 of exchanges data.
It should be noted that, can write material loading procedure according to product design data by described human-computer interaction module 11, also can be by for carrying out described usb interface unit 113 and the described com interface unit 114 of exchanges data with external equipment, import material loading procedure, then described PLC module is sent instruction according to material loading procedure to material distributing machine, completes distributing technique.The instruction that material distributing machine is sent comprise award hopper displacement, award material amount, award hopper folding.
Application the present invention can obtain cloth data by programming form and/or from outside makes material distributing machine can complete the product with different types of pattern, increases decorative effect.The present invention has stronger data-handling capacity and memory function, and reliability is high.Adopt the present invention can reduce the input of manpower and materials, increase work efficiency, ensure the stable of product quality simultaneously.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications are also considered as protection scope of the present invention.
Claims (7)
1. a material distributing machine control system, described material distributing machine control system comprises:
Be used for storing cloth data, analyze material loading procedure, send the PLC module of instruction to material distributing machine;
For to described PLC module input program and/or instruction, show cloth information and carry out the human-computer interaction module of exchanges data with external equipment;
For Real-Time Monitoring cloth data, the sensing module that monitored data is carried out to digital-to-analogue conversion;
Process the cloth data of described sensing module monitoring for the instruction analysis sending to material distributing machine according to described PLC module, data after processing are converted to instruction and send to material distributing machine to eliminate the feedback control module of cloth deviation;
Described sensing module is connected with described P LC module, described feedback control module and material distributing machine respectively.
2. material distributing machine control system according to claim 1, is characterized in that, described feedback control module comprises:
Be used for the receiving element of the monitored data that receives described sensing module transmission;
For adjusting access electric current to ensure the unit of adjusting of the normal operation of described feedback control module;
The feedback unit of the monitored data sending for receiving element described in analyzing and processing;
For being converted to instruction, the data after analyzing and processing send to the performance element of material distributing machine.
3. material distributing machine control system according to claim 2, is characterized in that, described feedback unit comprises:
For the comparing unit that the control parameter of the monitored data of described receiving element transmission and setting is analyzed;
For the correcting unit of monitored data being proofreaied and correct according to the comparative analysis result of described comparing unit.
4. material distributing machine control system according to claim 1, is characterized in that, described sensing module comprises:
For Real-Time Monitoring cloth situation, measure the sensing unit of cloth data;
Transfer analog signal to for the cloth data-signal that described sensing unit is measured, analog signal is sent to the D/A conversion unit of described PLC module and described feedback control module.
5. material distributing machine control system according to claim 1, is characterized in that, described human-computer interaction module comprises:
For the input block to described PLC module input program and/or instruction;
For showing the display unit of cloth situation and Real-time Monitoring Data;
Be used for carrying out with external equipment the usb interface unit of exchanges data;
Be used for carrying out with external equipment the com interface unit of exchanges data.
6. material distributing machine control system according to claim 1, is characterized in that, described material distributing machine control system also comprises and occurring when abnormal when cloth process, for the alarm unit giving the alarm.
7. material distributing machine control system according to claim 1, is characterized in that, described material distributing machine control system also comprises the clock unit for time and/or calendar are provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210542223.1A CN103862562A (en) | 2012-12-14 | 2012-12-14 | Control system of fabric machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210542223.1A CN103862562A (en) | 2012-12-14 | 2012-12-14 | Control system of fabric machine |
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| Publication Number | Publication Date |
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| CN103862562A true CN103862562A (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210542223.1A Pending CN103862562A (en) | 2012-12-14 | 2012-12-14 | Control system of fabric machine |
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| CN (1) | CN103862562A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104552611A (en) * | 2014-12-26 | 2015-04-29 | 三一汽车制造有限公司 | Control system and method for prefabricated concrete mixing plant |
| CN105666703A (en) * | 2016-03-28 | 2016-06-15 | 北京星航机电装备有限公司 | Material distributing and adding control system of concrete prefabricated slab production line and control method |
| CN106563776A (en) * | 2016-10-28 | 2017-04-19 | 宁夏共享模具有限公司 | Control system and control method of casting shaping process |
| CN107507336A (en) * | 2017-10-10 | 2017-12-22 | 深圳怡化电脑股份有限公司 | A kind of control method of finance device, mainboard and finance device |
| CN110456736A (en) * | 2019-08-08 | 2019-11-15 | 拓卡奔马机电科技有限公司 | The control system and method for intelligent function matching and parameter regulation in a kind of cutting |
| CN112783060A (en) * | 2021-01-05 | 2021-05-11 | 海门市帕源路桥建设有限公司 | Automatic control method of bottom plate low wall concrete spreader |
| CN116931505A (en) * | 2023-09-19 | 2023-10-24 | 单县祥瑞纺织有限公司 | Plaiter cloth control system based on thing networking |
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| CN201756805U (en) * | 2010-04-27 | 2011-03-09 | 四川建设机械（集团）股份有限公司 | Wireless control apparatus for concrete spreader |
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| US5913958A (en) * | 1995-12-28 | 1999-06-22 | Balsells Ventura; Angel | Machine for laying out laminar products |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104552611A (en) * | 2014-12-26 | 2015-04-29 | 三一汽车制造有限公司 | Control system and method for prefabricated concrete mixing plant |
| CN105666703A (en) * | 2016-03-28 | 2016-06-15 | 北京星航机电装备有限公司 | Material distributing and adding control system of concrete prefabricated slab production line and control method |
| CN105666703B (en) * | 2016-03-28 | 2018-07-20 | 北京星航机电装备有限公司 | A kind of concrete prefabricated board assembly line cloth Loading Control System and control method |
| CN106563776A (en) * | 2016-10-28 | 2017-04-19 | 宁夏共享模具有限公司 | Control system and control method of casting shaping process |
| CN107507336A (en) * | 2017-10-10 | 2017-12-22 | 深圳怡化电脑股份有限公司 | A kind of control method of finance device, mainboard and finance device |
| CN107507336B (en) * | 2017-10-10 | 2023-12-26 | 深圳怡化电脑股份有限公司 | Financial equipment control method, main board and financial equipment |
| CN110456736A (en) * | 2019-08-08 | 2019-11-15 | 拓卡奔马机电科技有限公司 | The control system and method for intelligent function matching and parameter regulation in a kind of cutting |
| CN112783060A (en) * | 2021-01-05 | 2021-05-11 | 海门市帕源路桥建设有限公司 | Automatic control method of bottom plate low wall concrete spreader |
| CN112783060B (en) * | 2021-01-05 | 2022-02-18 | 海门市帕源路桥建设有限公司 | Automatic control method of bottom plate low wall concrete spreader |
| CN116931505A (en) * | 2023-09-19 | 2023-10-24 | 单县祥瑞纺织有限公司 | Plaiter cloth control system based on thing networking |
| CN116931505B (en) * | 2023-09-19 | 2023-12-08 | 单县祥瑞纺织有限公司 | Plaiter cloth control system based on thing networking |
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Application publication date: 20140618 |