Summary of the invention
In view of this, the object of the invention is the reclaimer system providing a kind of adapter sleeve, and this system effectively can improve conformability and the particularity of adapter sleeve putting position in welding process, and manual intervention is few, degree of automation is high.
For reaching above-mentioned advantage, the invention provides a kind of reclaimer system of adapter sleeve, it comprises adapter sleeve hopper, material fetching mechanism and hopper frame, described hopper is installed on described hopper frame, comprise the first side case lid, second side case lid and multiple baffle plate, described baffle plate is located between the first side case lid and the second side case lid, multiple feeding channel is formed between the first side case lid and the second side case lid, described adapter sleeve is located in described feeding channel with specific disposing way and also can be moved downward along described feeding channel, the corresponding described feeding channel in bottom of described first side case lid is provided with multiple detect aperture, bottom described second side case lid, corresponding described feeding channel is provided with multiple discharge opening, described material fetching mechanism comprises actuating device, detecting device, take out device and feeding cylinder, described detecting device is for detecting between described detect aperture and described discharge opening whether have adapter sleeve, adapter sleeve is taken out by described discharge opening for driving described take out device by described feeding cylinder, described actuating device drives described take out device that the adapter sleeve of taking-up is carried to assigned address.
In one embodiment of the invention, described hopper also comprises the upper box lid being located at the first side case lid and the second case lid top, side, both sides bottom described baffle plate are provided with locating plate, minor increment between locating plate in same feeding channel is less than the external diameter of adapter sleeve, and described hopper is provided with a pin and is dropped out by described hopper to avoid described adapter sleeve outside described discharge opening.
In one embodiment of the invention, the width of described detect aperture is less than the external diameter of described adapter sleeve, the width of described discharge opening can pass through for an adapter sleeve, described detecting device comprises a correlation type photoelectric switch, described take out device comprises the first material-taking rack and the second material-taking rack that are oppositely arranged, first material-taking rack of the transmitting terminal of described correlation type photoelectric switch and receiving end and described take out device and the second material-taking rack are respectively used to the both sides being positioned at described adapter sleeve, during feeding, the transmitting terminal of described detecting device or receiving end together can pass described detect aperture and described discharge opening with the first material-taking rack of described take out device or the second material-taking rack.
In one embodiment of the invention, described second material-taking rack is provided with a locating dowel pin, described locating dowel pin and a fastening cylinders, and described fastening cylinder clamps for driving described locating dowel pin or decontrols described adapter sleeve.
In one embodiment of the invention, the orientation bar for determining adapter sleeve placing direction is provided with in described feeding channel, described orientation bar is positioned at one end that described baffle plate connects with described first side case lid, its bearing of trend is parallel to the length direction of feeding channel, described adapter sleeve has a milling plane and is positioned at the fillet surface of milling plane one end, described orientation bar is used for fitting with described fillet surface, and described milling plane is towards the baffle plate arranging orientation bar.
In one embodiment of the invention, described reclaimer system also comprises the first parallel up and down support and the second support, described first support is provided with several described hopper framves be arranged side by side, described second support is provided with slide rail along the arragement direction of described hopper frame, and described material fetching mechanism is slidably connected by a slide and described slide rail and can moves around below described hopper frame under the driving of described actuating device.
In one embodiment of the invention, described detecting device and described take out device are installed on a brace table, described brace table is installed on described feeding cylinder by a lift cylinder, described feeding cylinder is connected with described slide, described lift cylinder can drive described brace table rise and fall, described feeding cylinder can drive described take out device along direction fech connection cover from the discharge opening of described hopper of vertical described slide rail, and described take out device can be driven to be back to initial position in described material fetching mechanism.
In one embodiment of the invention, the reclaimer system of adapter sleeve also comprises a check platform, described check platform is provided with a plane, described plane is used for the placing direction of the adapter sleeve that calibration is further taken out through described material fetching mechanism, described check platform is provided with multiple correlation type photoelectric switch, for detecting between the transmitting terminal of described correlation type photoelectric switch and receiving end whether be placed with adapter sleeve, described check platform is located on described first support.
The present invention also provides a kind of method for fetching of adapter sleeve, and the method comprises:
Adapter sleeve is put in adapter sleeve hopper according to specific placing direction;
Hopper is set up on hopper frame, makes the detect aperture of hopper and discharge opening be positioned at below hopper frame;
Take out device is driven to move to the position corresponding with detect aperture and discharge opening;
Detect between detect aperture and discharge opening whether have adapter sleeve by detecting device;
When adapter sleeve having been detected by feeding air cylinder driven take out device by discharge opening fech connection cover,
Drive take out device that adapter sleeve is carried to assigned address by actuating device.
In one embodiment of the invention, the method for fetching of adapter sleeve of the present invention also comprises: utilize manipulator to be carried to by adapter sleeve in the plane of check platform, correct further the placing direction of adapter sleeve.
In sum, the reclaimer system of adapter sleeve provided by the invention, automatically to be located by connecting cover by hopper, and by material fetching mechanism, adapter sleeve is transported to assigned address, the placing direction of adapter sleeve is also corrected further by checking platform, be conducive to the conformability and the particularity that improve adapter sleeve putting position in welding process, manual intervention is few, degree of automation is high.
Detailed description of the invention
For further setting forth the present invention for the technological means reaching predetermined goal of the invention and take and effect, below in conjunction with accompanying drawing and preferred embodiment, to according to the specific embodiment of the present invention, structure, feature and effect thereof, be described in detail as follows.
Figure 3 shows that the integral structure schematic diagram of the reclaimer system of adapter sleeve in one embodiment of the invention.As shown in Figure 3, the reclaimer system 20 of adapter sleeve of the present invention comprises adapter sleeve hopper 21, material fetching mechanism 22 and checks platform 23, adapter sleeve 10 is located in hopper 21 with specific disposing way, the placing direction of adapter sleeve 10 is made to meet status requirement when welding with standard knot, material fetching mechanism 22, for being taken out from hopper 21 by the adapter sleeve be well placed 10 and being carried to assigned address, checks platform 23 for calibrating the placing direction of the adapter sleeve 10 taken out through material fetching mechanism 22 further.
Concrete, reclaimer system 20 comprises the first support 24 and the second support 25.First support 24 is provided with several hopper framves 26 be arranged side by side, and hopper 21 is set up on corresponding hopper frame 26, and check platform 23 and be installed on the first support 24, material fetching mechanism 22 is installed on the second support 25.In the present invention, hopper 21 is preferably two or more, to realize the continuous feeding of adapter sleeve 10.Arragement direction along hopper frame 26 on second support 25 is provided with slide rail 251, and material fetching mechanism 22 is slidably connected by a slide 221 and slide rail 251 and can moves around in the below of hopper frame 26.Intelligible, hopper frame 26, material fetching mechanism 22 and the check position of platform 22 on the first support 24, second support 25 are only example, and are not used in restriction the present invention.Further, the two ends of slide rail 251 are equipped with energy disperser 252 and travel switch 253, automatically stop or returning when moving to slide rail 251 two ends for making material fetching mechanism 22.
Incorporated by reference to Fig. 4 to Fig. 6, hopper 21 is provided with the first side case lid 211, second side case lid 212 and upper box lid 213, first side case lid 211 and the second side case lid 212 are parallel to each other, upper box lid 213 is connected together by the mode of clamping and the first side case lid 211 and the second side case lid 212, and its upper surface is provided with handle 219.Further, between first side case lid 211 with the second side case lid 212, the direction parallel of vertical upper box lid 213 shows multiple baffle plate 214, the distance be divided in space between first side case lid and the second side case lid between multiple row feeding channel 210, two adjacent screen 214a and 214b is greater than the external diameter of adapter sleeve 10.The same side of the junction of these baffle plates 214 and the first side case lid 211 is equipped with orientation bar 215, the bearing of trend of orientation bar 215 is parallel to the length direction of feeding channel 210, and orientation bar 215 is fitted for the fillet surface of 40 ° with adapter sleeve 10, the milling plane of adapter sleeve 10 arranges the baffle plate of orientation bar 215 in each feeding channel 210.The two bottom sides of each baffle plate 214 is equipped with the locating plate 216 of wedge shape, and the minor increment between locating plate 216a and the 216b in same feeding channel 210 is less than the external diameter of adapter sleeve 10.Adapter sleeve 10 is located in feeding channel 210 in mutually adjacent mode, and arranges a row adapter sleeve 10 in each feeding channel 210.After an adapter sleeve 10 of feeding channel 210 bottom is removed, next adapter sleeve falls into the bottom of feeding channel 210 under gravity automatically for feeding.
Connect above-mentioned, the corresponding feeding channel 210 in bottom of the first side case lid 211 is provided with multiple detect aperture 217, the corresponding feeding channel 210 in bottom of the second side case lid 212 is provided with multiple discharge opening 218, and detect aperture 217 and discharge opening 218 are the inverted U through hole running through corresponding case lid edge.The width of detect aperture 217 is less than the external diameter of adapter sleeve 10, and the width of discharge opening 218 can pass through for an adapter sleeve 10.In addition, coming off in the process of carrying at hopper 21 for preventing adapter sleeve 10, being provided with a pin 30 in discharge opening 218 side of hopper 21.
Figure 7 shows that the structural representation of the material fetching mechanism of reclaimer system in one embodiment of the invention.As shown in Figure 7, material fetching mechanism 22 comprises actuating device 222, detecting device 223, take out device 224 and feeding cylinder 225.Actuating device 222 moves back and forth along slide rail 251 for driving material fetching mechanism 22, and in the present embodiment, actuating device 222 is a servomotor.Detecting device 223 and take out device 224 are installed on a brace table 226, and brace table 226 is installed on feeding cylinder 225 by a lift cylinder 227.Feeding cylinder 225 can drive brace table 226 to move back and forth along the direction of vertical slide rail 251, and then control take out device 224 fech connection cover 10 from the discharge opening 218 of hopper 21 also can be back to the initial position in material fetching mechanism 22 when needed.
Concrete, take out device 224 is provided with the first material-taking rack 224a and the second material-taking rack 224b, second material-taking rack 224b is provided with a locating dowel pin 224c, locating dowel pin 224c is connected with a fastening cylinder 224d, adapter sleeve 10 is clamped between the first material-taking rack 224a and the second material-taking rack 224b for driving locating dowel pin 224c by fastening cylinder 224d, and is unclamped by adapter sleeve 10 when material fetching mechanism 22 arrives assigned address.Detecting device 223 is the element that adapter sleeve 10 can be detected, preferably, it is a correlation type photoelectric switch in the present embodiment, the position of its transmitting terminal, receiving end is corresponding with the first material-taking rack 224a, the second material-taking rack 224b of take out device 224 respectively, during detection, its transmitting terminal and receiving end lay respectively at the outside of the first side case lid 211 and the second side case lid 212, and make adapter sleeve 10 between transmitting terminal and receiving end.Distance between detecting device 223 and take out device 224 is less than the width of detect aperture 217, and during feeding, the transmitting terminal of detecting device 223 or receiving end together can pass detect aperture 217 and discharge opening 218 with the first material-taking rack of take out device 224 or the second material-taking rack.
Figure 8 shows that the structural representation of the check platform of reclaimer system in one embodiment of the invention.As shown in Figure 8, check platform 23 and be provided with a plane 231 and at least one correlation type photoelectric switch 232, preferably, in the present embodiment, the quantity of correlation type photoelectric switch 232 is 3.Correlation type photoelectric switch 232 is installed in the plane 231 of check platform 23, and its transmitting terminal and receiving end lay respectively at the both sides of the placement location of adapter sleeve 10, for detecting between them whether be placed with adapter sleeve 10.When adapter sleeve 10 is put in plane 231, its milling plane and plane 231 can be fitted, thus the placing direction of adapter sleeve 10 is further calibrated.
Below, utilize the take out device of above-mentioned adapter sleeve to carry out the method for adapter sleeve feeding by specifically introducing, the method specifically comprises the steps:
First, the hopper 21(that adapter sleeve 10 is housed need be installed pin 30, in case adapter sleeve drops) be filled on the first support 24 by traveling crane, after hopper 21 is fixing, pin 30 is taken out, to ensure that follow-up feeding working link carries out smoothly.After adapter sleeve 10 sets in hopper 21, adapter sleeve 10 is located in feeding channel 210 in mutually adjacent mode, and the milling plane of adapter sleeve 10 is towards the baffle plate side being provided with orientation bar 215, and the chamfering of 40 ° of adapter sleeve 10 is stuck in orientation bar 215 and locates.
Start actuating device 222, under the driving of actuating device 222, material fetching mechanism 22(elemental height is lower than hopper 21, initial position is on the right side of slide rail 251) below the feeding channel 210 that moves to right side hopper 21 low order end along slide rail 251 to the left, now, detecting device 223 is positioned at immediately below adapter sleeve 10.Then, lift cylinder 227 is driven to drive brace table 226 to rise, until the transmitting terminal of detecting device 223 and the line of receiving end are through the center loop wire nadir of adapter sleeve 10 annular end face.When the signal of detecting element 223 transmitting terminal be connected cover 10 block and cause passing to receiving end time, have adapter sleeve between the detect aperture 217 of system validation hopper 21 and discharge opening 218, then enter feeding link.
During feeding, actuating device 222 operates and drives material fetching mechanism 22 to run certain distance (size is the distance between detecting device 223 and take out device 224) left along slide rail 251, makes the first material-taking rack 224a of take out device 224 aim at the intermediate throughholes of adapter sleeve 10 with locating dowel pin 224c.Then, Systematical control fastening cylinder 224d action, drives locating dowel pin 224c to move to the first material-taking rack 224a, is clamped in by adapter sleeve 10 between first material-taking rack 224a and the second material-taking rack 224b.After adapter sleeve 10 is clamped, take out device 224 feedback control signal, Systematical control feeding cylinder 225 drives brace table 226 to move to the direction of discharge opening 218 cylinder stroke, make the transmitting terminal of detecting device 223 or the first material-taking rack of receiving end and take out device 224 or the second material-taking rack together through detect aperture 217 and discharge opening 218, adapter sleeve 10 is taken out from hopper 21.After the adapter sleeve being positioned at feeding channel 210 bottom is removed, due to Action of Gravity Field, next adapter sleeve falls into the bottom of feeding channel 210 automatically, for next round feeding is prepared.
After adapter sleeve 10 takes out smoothly from hopper 21, lift cylinder 227 and brace table 226 are return successively, for increasing work efficiency, can after lift cylinder 227 returns certain distance (now in material fetching mechanism 22 vertex of adapter sleeve lower than the nadir of adapter sleeve in hopper 21), lift cylinder 227, feeding cylinder 225, actuating device 222 run simultaneously, make material fetching mechanism 22 arrive assigned address on the right side of slide rail 251, complete the conveying task of adapter sleeve 10.
After material fetching mechanism 22 is repositioned to assigned address, mechanical hand firmly grasps adapter sleeve 10, and cover 10 to be connected is firmly grasped rear fastening cylinder 224 and return, and mechanical hand captures adapter sleeve 10 and also put in the plane 231 of checking platform 23, now, the milling plane of adapter sleeve 10 contacts with plane 231.So far, reclaimer system 20 completes feeding and the check work of an adapter sleeve.
After cylinder 224 to be tightened resets, motor 222 drives material fetching mechanism 22 move to the position of last feeding and again detect adapter sleeve, feeding, when the adapter sleeve in certain feeding channel 210 in hopper 21 is all taken out, the receiving end of detecting device 223 receives the signal of transmitting terminal, system judges without adapter sleeve, and recording current location, motor 222 drives material fetching mechanism to move to next feeding point, restarts to detect.Material taking sequence carries out from right to left successively along slide rail 251, after the adapter sleeve in two hoppers 21 is all taken out, and system self-resetting, and again carry out adapter sleeve detection according to dextrosinistral order.
If hopper 21 has completed supplementing of adapter sleeve, then systemic circulation feeding; If hopper 21 does not complete supplementing of adapter sleeve, the receiving end of detecting device 223 receives the signal of transmitting terminal, system automatic alarm, needs artificial releasing report to the police and reset, system roll-back completing after adapter sleeve supplements.In addition, when three stations of checking platform 23 all can't detect adapter sleeve, system also can be reported to the police and stopped all checks and put work, until after manual confirmation releasing warning, reclaimer system 20 can continue to run.
In sum, the reclaimer system of adapter sleeve of the present invention and the method for fetching of adapter sleeve have following beneficial effect:
1. reclaimer system of the present invention adopts cartridge-type principle to carry out hopper design, and adapter sleeve can be positioned in feeding passage automatically, when orientation bar can ensure that adapter sleeve stores milling facing to conformability, effective simplified structure designs, and enhances productivity;
2. reclaimer system of the present invention accurately locates the advantage advanced with cylinder high efficiency smooth in conjunction with servomotor, and PLC and sensor technology can be utilized to carry out Based Intelligent Control to servomotor and cylinder, system run all right, accurately, degree of automation is higher;
3. reclaimer system of the present invention uses correlation type photoelectric switch to carry out the detection of adapter sleeve, and structure is simple, and Detection results is good;
4. reclaimer system of the present invention is provided with check platform, is guaranteeing on conforming basis, adapter sleeve milling face, optimizes the productive temp of adapter sleeve spot welding further;
5. reclaimer system of the present invention arranges many places energy disperser and travel switch, the impact of the limited reduction system of energy in operation process, and the infringement that effective control system et out of order causes.
The above, it is only preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, make a little change when the technology contents of above-mentioned announcement can be utilized or be modified to the Equivalent embodiments of equivalent variations, in every case be do not depart from technical solution of the present invention content, according to any simple modification that technical spirit of the present invention is done above embodiment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.