CN103859785B - For manufacturing method and the brush-making machine of brush - Google Patents

For manufacturing method and the brush-making machine of brush Download PDF

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Publication number
CN103859785B
CN103859785B CN201310656367.4A CN201310656367A CN103859785B CN 103859785 B CN103859785 B CN 103859785B CN 201310656367 A CN201310656367 A CN 201310656367A CN 103859785 B CN103859785 B CN 103859785B
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China
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brush
revolution
making machine
sensor
maximum
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CN201310656367.4A
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CN103859785A (en
Inventor
T·默腾
S·策依赫尔
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Zahoransky AG
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Zahoransky AG
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Publication of CN103859785A publication Critical patent/CN103859785A/en
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    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/02Machines for drilling bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/06Machines for both drilling bodies and inserting bristles

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Motor Or Generator Current Collectors (AREA)

Abstract

The present invention relates to a kind of method for manufacturing brush, in wherein getting out bundle receiving hole (11) in brush body (9) and/or bristle tuft being loaded onto the bundle receiving hole of brush body;Machining tool (7) is driven with predetermined revolution in the first measurement process.Now measure at multiple Working positions (13) place when boring or filling in the upper vibration occurred of brush-making machine (1) and the maximum of measured value with permission is compared.In measurement process then, at corresponding Working position, the revolution (n) of machining tool is reduced or less than the revolution improving machining tool during maximum in measurement process then at corresponding Working position at a Working position when exceeding maximum at a Working position.It is stored in the revolution value of the corresponding amendment at each Working position and performs so many measurement process until being less than maximum at all Working positions.The revolution value determined during measurement process after measurement process and store performs production process.The invention still further relates to a kind of brush-making machine.

Description

For manufacturing method and the brush-making machine of brush
Technical field
The present invention relates to a kind of method for manufacturing brush.The invention still further relates to a kind of brush-making machine.
Background technology
In order to enable to manufacture brush as much as possible at time per unit, the machine of brush-making machine can be improved Revolution.Here, the possible quantity of boring per minute or filling process is defined as machine revolution. The revolution of 500 revs/min is it is meant that per minute can hole to 500 bundle receiving holes or fill out Plug.
But higher revolution also implies that vibration bigger on brush-making machine.When these vibrations are excessive Time, they may cause the bundle receiving hole increased or even result in the hole of elongated hole-shape when boring. Owing to the power of lateral action may even happen that the fracture of drill bit.When filling, excessive vibration May cause grappling is not medially to carry out in bundle receiving hole, and this may cause clogging tongue and disconnect Or bristle tuft falls.Although it is also possible that bristle tuft is plugged restrainting accordingly receiving hole In, but there is too small pullout forces, this is the most noticeable, thus exists Produce the danger of a large amount of waste product.
Possible revolution is also determined by the quantity of the hair brush area of brush to be manufactured and layout.Have Closely in the brush of bristle tuft the most side by side or bundle receiving hole, these bristle tuft or bundle receiving hole are to each other The most not having angle dislocation, the revolution of brush-making machine can be the highest, because the determining of brush body to be processed Position requires a small amount of time.When bigger pitch of holes and/or angled between indivedual bundle receiving holes During dislocation, before needing the corresponding time that brush body is positioned at boring bar tool or filling instrument, Therefore revolution must be reduced.But the location of brush body causes vibration equally, thus must consider peace In the case of overall coefficient, such degree ground reduces revolution so that the vibration when boring or filling is filled Divide decay.
In addition resonance range occur, these resonance ranges are when changing parts, such as in order to add Brush body that work is different and may go out in different ranges of revolution when changing the parts for brushing location Existing.
Turning of the most only possible whole fabrication cycles reduced with corresponding safety coefficient for brushing Number, this limits speed of production strongly.If desired can manual adjustment be in indivedual processing sections Same revolution, but this is time-consuming.
Summary of the invention
Therefore, it is an object of the invention to, create a kind of method and apparatus starting described type, Utilize the method/device can realize higher speed of production and the most also ensure made The quality of the brush made.
The solution according to the present invention of described purpose is in terms of method: according to this Bright gets out bundle receiving hole in the method manufacturing brush in brush body and/or bristle tuft is clogged In the bundle receiving hole of brush body, maybe can drive by predetermined revolution with predetermined in the first measurement process Dynamic machining tool;Now measure on brush-making machine at multiple Working positions when boring or filling The vibration occurred;The maximum of measured value with permission is compared;When at a Working position Reduce at corresponding Working position in the measurement process of continuation then when exceeding maximum and add The revolution of work instrument, or in continuation then when at a Working position less than maximum Measurement process improves at corresponding Working position the revolution of machining tool;It is stored in each to add The revolution value of amendment work position, corresponding;Perform so many measurement process until in institute Have at measured Working position and be below maximum;And after these measurement processes with Revolution value that is that determine during measurement process and that store performs production process.
Thus can reach the preferable revolution of maximum possible in each region of brush.When making When making new map brushing case, can determine at brush body in measurement process by this way is indivedual Optimal revolution in region, i.e. measure the vibration during processing that is boring or filling also And correspondingly mate revolution.If excessive vibration occurring when the revolution of original start, then exist Subsequent measurement process reduces revolution, the most also reduces vibration.If there is vibration little In the maximum allowed, revolution the most even can be improved.If less than vibration in all regions The maximum of permission, then perform production process with the revolution value determined before.Thus measuring Ensure after process that have a desired prescription brushes production reliably.
Virtual process can be performed in simulations if desired before the first measurement process.This can With in order to the maximal rate less than brush location.
Can be used on following brush-making machine according to the method for the present invention, this brush-making machine has at least One filling instrument or boring bar tool are as machining tool.Apply and have filling instrument and brill in combination Also it is possible on the brush-making machine of hole instrument.
It is also possible that make a measurement process carry out on more than one brush body, when at one When processing multiple brush body successively in fabrication cycles, processing two is maintained at one abreast the most successively Brush body on individual brush support and when being changed without brush body.
The determination of optimal revolution value particularly can be by revising in multiple measurement processes repeatedly Revolution value is carried out.
Here, the first measurement process can perform with the most maximum allowable revolution.This can be real The most rapidly close to optimal revolution curve.
Alternatively, the first measurement process can be with the revolution less than the most maximum allowable revolution Perform.When the lowest initial revolution, this initial revolution is then in follow-up measurement process It is repeatedly raising until measuring position at each and determining or close to reaching maximum allowable shaking Dynamic value guarantees, also less than the vibration values allowed in each measurement process.Therefore, surveying Brush processed in amount process can also flow in production and be not necessarily as waste product and be selected Come.
Start also to be can with the revolution between corresponding maximum revolution and low reliable revolution value Can.Here, measure position one as required to revise revolution up or down.Need at this Want a small amount of measurement process, in order to reach preferable revolution curve.
Preferably, vibrate by described in sensor measurement.
Alternatively, it is also possible to measure vibration indirectly by the current of electric measuring machining tool. The vibration occurred is the strongest, and machining tool load subjected to is the biggest and electricity about machining tool Dynamo-electric stream is the highest.
In order to avoid damaging sensor and/or for the required cable of sensor in production run Connect, can after each measurement process removal sensor.
The type of the hair brush area according to brush to be manufactured and configuration scheme, enough it may be that Selected position performs within being in hair brush area measure and carry out revolution change or receive One measures the revolution change of position execution for follow-up Working position.But to reach The revolution curve of Optimized Matching in all regions, desirably, detects at each Working position Measured value.
Because the vibration occurred keeps identical on identical brush, it is possible to for often manufacture Brush is persistently stored and calls on demand the revolution value of amendment.The most such as producing the first The brush of type and after producing another type of brush therebetween, need not on same brush-making machine The measurement process updated continues to produce the brush of the first type, and can directly start raw Product process.Therefore on the one hand save the time for measuring process, on the other hand waste product does not occur Produce.
It is also possible that by the revolution curve the stored basis of the production acting on amendment, Such as replace moulding by different materials, such as timber when map brushing case identical in terms of hair brush area is used in Time on the brush body that material or different wood type are made.When brush body material difference, vibration behavior changes Become, thus revolution curve must be matched with these conditions changed.
At least one boring bar tool and/or filling instrument conduct is included according to the brush-making machine of the present invention Machining tool and include being positioned at least one machining tool described for the brush body that will process Holding before and positioner, described brush-making machine is characterised by: be provided with at least one sensing Device is for gathering the vibration occurred at multiple Working positions of machining tool on brush-making machine;Institute Stating at least one sensor and a control unit is connected, this control unit has for sensing Algorithm unit that the measured value of device and the maximum of permission compare, for adjusting according to measured value Save the revolution speed regulator of the revolution of machining tool and for storing the revolution value and maximum being conditioned The memory element of value, described memory element is structured to be persistently stored revolution value;And institute State control unit to be structured to call stored value.
The advantage illustrated is obtained when describing the method according to the present invention at this.At one or First multiple measurement processes determine the vibration of appearance, this vibration is carried out with maximum allowable value Relatively and correspondingly mate machine revolution.Amended revolution value is stored in the memory unit. When in the whole course of processing less than maximum allowable vibration values, then can start to produce into Journey.By by allowing the value occurring in the vibration in allowed band to mate revolution value, having Producing reliably of the most possible speed is possible.
At least one sensor described can particularly acceleration transducer, velocity sensor or away from From sensor.Therefore vibration can install the motion of the machine part at place by respective sensor Or changed by the distance of these parts to adjacent machine parts and determine.
In order to measure the vibration on multiple axis, position can be measured at one and be provided with multiple The sensor being differently directed, in order to measure the vibration on different motion direction.
But it is also possible that at least one sensor described is multi-axial sensor.The most possible It is, with the vibration on two or three axis of the only one sensor measurement.This requires a small amount of The connection of space and sensor is simplified.
Alternatively, at least one sensor described can be constructed for measuring driving of machining tool The current of electric of galvanic electricity machine.Vibrating the strongest, machining tool load subjected to is the biggest, and because of This is along with the increase of vibration, and the current of electric of machining tool also raises, thus can by current of electric To infer the intensity of vibration.
A kind of preferably form of implementation regulation, described brush-making machine has multiple filling instrument and/or many Individual boring bar tool is as machining tool.Particularly in multiple boring bar tools and multiple filling instrument phase During combination, high speed of production can be reached with the unique brush-making machine of only one.
Desirably, described memory element is structured to be persistently stored revolution value and described Control unit is structured to call stored value.Therefore, in order to make before producing The brush of model no longer have to carry out measurement process and can directly start production process because The revolution curve optimized can call from memory element.In order to call stored revolution curve, Control unit can have interface unit, interface unit particular with display and button.
Advantageously, at least one sensor described is arranged on and keeps and in the region of positioner And/or in the region for the tensioner of brush body.Occur in these positions the strongest and Maximally related vibration in terms of revolution optimization, such that it is able to carry out the best and quickly Revolution optimizes.
It is suitable it may be that at least one sensor described can be removably mounted on corresponding survey Amount position.Therefore can after measurement process removal sensor, thus avoid produce into Damage sensor during journey or affiliated electric wire connects.
According to map brushing case, enough it may be that only measure at indivedual Working positions of porose area Vibration.But when control unit is structured at each bundle receiving hole of brush body to be processed survey When amount vibration and regulation revolution value, the Optimal Curve of revolution value can be reached.
Control unit can also be structured to exceeding sensor in the production process of brush-making machine Stop brush-making machine during the maximum of the permission of measured value or trigger sender unit.Because disconnecting The tongue that pushes away of the damage of drill bit or filling instrument causes the vibration different from intact machining tool, institute So that damage can also be identified in production process by measurement vibration.Therefore by stopping system brush Machine or at least through triggering corresponding signal, can avoid waste product to produce or prevent further Damage brush-making machine.
Machining tool can either horizontally or vertically be arranged on brush-making machine.
Accompanying drawing explanation
Method according to the present invention is explained in more detail and according to the present invention's below according to accompanying drawing The embodiment of brush-making machine.
Figure schematically shows:
Fig. 1 to Fig. 3 illustrates a brush-making machine, and this brush-making machine is with multiple machining tools with at it Above it is arranged on brush body in diverse location, that be maintained in a holding and positioner,
Fig. 4 illustrates the details of a brush body being maintained in the holding according to Fig. 1 and positioner Figure,
Fig. 5 illustrates a drilled brush body,
Fig. 6 a to 6g be shown in maximum revolution value start to add man-hour in multiple measurement processes The performance diagram of period, and
Fig. 7 a to 7g be shown in the revolution value reduced start to add man-hour in multiple measurement processes The performance diagram of period.
Detailed description of the invention
One entirety has a machine case 2 with 1 brush-making machine marked according to Fig. 1 to 3, This machine case is stood on floor 4 to park leg 3.
Brush-making machine 1 has three boring bar tools 5 and two filling instruments 6 as machining tool 7, These machining tools are the most alternately arranged side by side.
Below machining tool 7, it is provided with a holding being only illustrated diagrammatically only by and positioner 8 is used In brush body 9 to be processed.Each brush body 9 is kept at a brush tensioner 10 (Fig. 4) In and can by keep and positioner 8 be positioned at before one of machining tool 7.Here, Keep and positioner 8 one aspect is used for making brush body 9 from boring bar tool 5 towards filling instrument 6 Mobile, on the other hand other for brush body 9 being positioned at corresponding machining tool 7, in order to will be All borings or filling position on brush body 9 are one after the other placed in before corresponding machining tool 7, Such that it is able to get out each bundle receiving hole 11 (Fig. 5) and then can be respectively by a bristle Bundle loads onto in each bundle receiving hole 11.Brush tensioner 10 is that on the one hand this put down in all three Movably linearly, on the other hand, tiltably support along vertical and horizontal in face.By boring Instrument 5 and the setting of filling instrument 6, respectively by moving to the left or to the right around a position The most drilled brush body 9 can be clogged by all of brush tensioner 10, will fill out before The brush body 9 filled in takes off and replaces with new brush body 9, and this new brush body is in follow-up work Circulation is positioned to before one of boring bar tool 5, in order to get out bundle receiving hole 11.At Fig. 1 A drilled brush body 9 a boring bar tool 5 before and one are shown respectively in 3 The brush body 9 being plugged before a filling instrument 6.Each brush body 9 is respectively provided with one for this Individual recess 14 (Fig. 4,5) is used for installing unshowned brush handle.
Brush-making machine 1 is provided with multiple sensor 12 according to Fig. 1 to 3.Sensor 12 exists This is arranged on machine case 2, is keeping and on positioner 8 and at brush tensioner 10 On.Utilize these sensors 12 can measure the vibration occurred during processing brush body 9.Sensing Device 12 is connected with a unshowned control unit, and this control unit has one for passing Algorithm unit that the measured value of sensor 12 and the maximum of permission compare, one for basis Measured value regulates the revolution speed regulator of the revolution of machining tool 7 and one and is regulated for storing Revolution value and the memory element of maximum.
Vibration occur when boring and filling, when these vibrations are too strong, they may cause damaging Bad boring bar tool 5 and filling instrument 6 and waste product may be caused to produce.Turn by reducing machine Number can also reduce vibration.Because along with the reduction of machine revolution, speed of production reduces, and The vibration occurred according to the location of brush body 9 that is is probably in each boring or filling position Different, so vibration values should be measured at each Working position, in order to be separately optimized revolution Value.
To this end, drive processing with predetermined revolution that maybe can be predetermined in a first measurement process Instrument 7.Here, measure on brush-making machine 1 at each Working position when boring or filling Occur vibrates and is compared by the maximum of measured value with permission.When a machining position The place of putting drops when exceeding maximum in the measurement process of continuation then at corresponding Working position The revolution of low machining tool 7, or then when at a Working position less than maximum Continuation measurement process at corresponding Working position improve machining tool 7 revolution.
It is stored in the revolution value of amendment at each Working position, corresponding.Perform so many Measurement process is until be below maximum at all measured Working positions.Measure at these Just production can be performed with revolution value that is that determine during measurement process and that store after process Process.
Such to the revolution curve optimized repeatedly close to according to Fig. 6 a to 6g and 7a extremely Shown in the chart of 7g.Respectively about time t, revolution n is shown there.
According to Fig. 6 a, with the revolution n maximum allowable for brush-making machine 1 and machining tool 7 thereofmax Perform one first and measure process.At each measurement position 13, ideally at each Shu Rongna The current vibration occurred is measured at hole 11.If vibrating excessive, this is by the maximum with permission Relatively determine, then make in this measurement position to turn in the next one measures process (Fig. 6 b) Number reduce by one that determine, predetermined maybe can be predetermined value.If in this second measurement process Vibration in measurement of correlation position is the most excessive, the most again reduces revolution (Fig. 6 c).This A little measurement processes are repeated (Fig. 6 a to 6g) by such degree, until in all measurement positions Less than maximum allowable vibration values.
That so determine, in the characteristic curve according to Fig. 6 g, the revolution value shown in example is used in and connects In the production process, in order to obtain the process velocity optimized, when the process velocity of this optimization Reliably avoid owing to excessive vibration damage machining tool 7 or waste product produce.
The revolution curve so determined can also be persistently stored, such that it is able to do not having the most again Same brush is processed after a while in the case of measurement process.
With less than maximum revolution n according to the measurement process of Fig. 7 a to 7gmaxRevolution start. The revolution value at position 13 is measured at each, directly here, improve repeatedly according to the vibration occurred Reach to vibration or close to reaching maximum allowable value.As shown in Fig. 6 a to 6g, phase For from maximum revolution value nmaxClose advantage is, the brush processed when measurement process starts Body can enter in production, because the vibration values occurred is reliably less than maximum allowable value.

Claims (19)

1., for the method manufacturing brush, in brush body (9), get out bundle receiving hole in the method (11) and/or by bristle tuft load onto in the bundle receiving hole (11) of brush body (9), its feature It is: in the first measurement process, drive processing work with predetermined revolution (n) that maybe can be predetermined Tool (7);Now measure at brush-making machine at multiple Working positions (13) place when boring or filling (1) the upper vibration occurred;The maximum of measured value with permission is compared;When in a processing Process corresponding in the measurement process of continuation then when position (13) place exceedes maximum Position (13) place reduces the revolution (n) of machining tool (7), or when in a Working position (13) Place less than maximum time in the measurement process of continuation then in corresponding Working position (13) The revolution (n) of machining tool (7) is improved at place;Be stored in each Working position (13) place, The revolution value of corresponding amendment;Perform so many measurement process until in all measured adding Station is put (13) place and is below maximum;And after these measurement processes with measure into Revolution value that is that determine during journey and that store performs production process.
Method the most according to claim 1, it is characterised in that: by sensor (12) Measure described vibration.
Method the most according to claim 1 and 2, it is characterised in that: indirectly by survey The current of electric of amount machining tool (7) measures described vibration.
Method the most according to claim 2, it is characterised in that: after each measurement process Dismantle described sensor (12).
Method the most according to claim 1 and 2, it is characterised in that: the amendment of revolution value Multiple measurement processes are carried out repeatedly.
Method the most according to claim 1 and 2, it is characterised in that: first measures process With the most maximum allowable revolution (nmax) perform.
Method the most according to claim 1 and 2, it is characterised in that: first measures process With less than the most maximum allowable revolution (nmax) revolution perform.
Method the most according to claim 1 and 2, it is characterised in that: in each machining position Put (13) place and gather measured value.
Method the most according to claim 1 and 2, it is characterised in that: it is persistently stored also And call the revolution value of amendment on demand.
10. brush-making machine (1), including at least one boring bar tool (5) and/or filling instrument (6) As machining tool (7) and include the brush body (9) for processing be positioned at described in extremely Holding before a few machining tool (7) and positioner (8), it is characterised in that: it is provided with At least one sensor (12) is for gathering on brush-making machine (1) at machining tool (7) The vibration that multiple Working positions (13) place occurs;Described at least one sensor (12) and control Unit processed is connected, and this control unit has for by the measured value of sensor (12) and permission Maximum compare algorithm unit, for according to measured value regulation machining tool (7) Depositing of the revolution speed regulator of revolution (n) and the revolution value being conditioned for storage and maximum Storage unit, described memory element is structured to be persistently stored revolution value;And described control Unit is structured to call stored value.
11. brush-making machines according to claim 10, it is characterised in that: described at least one Sensor (12) is acceleration transducer, velocity sensor or range sensor.
12. according to the brush-making machine described in claim 10 or 11, it is characterised in that: described extremely A few sensor (12) is multi-axial sensor.
13. according to the brush-making machine described in claim 10 or 11, it is characterised in that: in order to survey Amount vibration in the different direction of motion, measures position at one and is provided with multiple being differently directed Sensor (12).
14. according to the brush-making machine described in claim 10 or 11, it is characterised in that: described extremely A few sensor (12) is structured to measure the motor driving motor of machining tool (7) Electric current.
15. according to the brush-making machine described in claim 10 or 11, it is characterised in that: described system Brush machine (1) has multiple filling instruments (6) and/or multiple boring bar tool (5) as processing Instrument (7).
16. according to the brush-making machine described in claim 10 or 11, it is characterised in that: described extremely A few sensor (12) be arranged on keep and in the region of positioner (8) and/or with In the region of the brush tensioner (10) of brush body (9).
17. according to the brush-making machine described in claim 10 or 11, it is characterised in that: described extremely A few sensor (12) can be removably mounted on measures position accordingly.
18. according to the brush-making machine described in claim 10 or 11, it is characterised in that: described control Unit processed is structured to the upper measurement of each bundle receiving hole (11) at brush body (9) to be processed Vibration and regulation revolution value.
19. according to the brush-making machine described in claim 10 or 11, it is characterised in that: described control Unit processed is structured to exceeding measurement value sensor in the production process of brush-making machine (1) Stop brush-making machine (1) during the maximum allowed or trigger sender unit.
CN201310656367.4A 2012-12-15 2013-12-06 For manufacturing method and the brush-making machine of brush Active CN103859785B (en)

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DE102012024558.0A DE102012024558B4 (en) 2012-12-15 2012-12-15 Process for making brushes and brush making machine
DE102012024558.0 2012-12-15

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CN103859785B true CN103859785B (en) 2017-01-04

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BE (1) BE1022135B1 (en)
DE (1) DE102012024558B4 (en)
IT (1) ITMI20131979A1 (en)
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DE102015109706B4 (en) * 2014-07-15 2019-05-23 Zahoransky Ag Carrier plate and brush, in particular toothbrush with carrier platelets
CN105382115B (en) * 2015-10-14 2017-04-12 中国矿业大学 Iron shell compounding machine for paint brushes
CN105901905B (en) * 2016-05-12 2019-01-25 王中君 Hairbrush brush head molding machine
DE102017123007A1 (en) * 2017-10-04 2019-04-04 Zahoransky Ag Method and device for producing brushes and / or brushes

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GB1167804A (en) * 1967-04-25 1969-10-22 Gerard Benoni Boucherie Brush Manufacturing Machines.
CN2634907Y (en) * 2003-09-10 2004-08-25 华南理工大学 High speed digital controlled tooth brush bristle setting machine controlling device
CN201061345Y (en) * 2007-03-29 2008-05-21 葛杰 Modularization hair-planting machine capable of moving in high speed and pinpoint location
CN201602319U (en) * 2010-02-05 2010-10-13 扬州市海星数控制刷设备有限公司 Working platform of hair-planting machine
CN202496651U (en) * 2012-03-21 2012-10-24 扬州市海星数控制刷设备有限公司 Integrated flat filament machine for drilling, flocking and smoothing

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TW201422177A (en) 2014-06-16
DE102012024558B4 (en) 2023-09-28
BE1022135B1 (en) 2016-02-19
CN103859785A (en) 2014-06-18
TWI617263B (en) 2018-03-11
DE102012024558A1 (en) 2014-06-18

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