CN103859785A - Method for manufacturing brush and brush manufacturing machine - Google Patents

Method for manufacturing brush and brush manufacturing machine Download PDF

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Publication number
CN103859785A
CN103859785A CN201310656367.4A CN201310656367A CN103859785A CN 103859785 A CN103859785 A CN 103859785A CN 201310656367 A CN201310656367 A CN 201310656367A CN 103859785 A CN103859785 A CN 103859785A
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CN
China
Prior art keywords
brush
revolution
making machine
sensor
machining tool
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CN201310656367.4A
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Chinese (zh)
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CN103859785B (en
Inventor
T·默腾
S·策依赫尔
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Zahoransky AG
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Zahoransky AG
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Publication of CN103859785A publication Critical patent/CN103859785A/en
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    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/02Machines for drilling bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/06Machines for both drilling bodies and inserting bristles

Abstract

The invention relates to a method for manufacturing a brush. A bunch containing hole (11) is drilled out of a brush body (9) and/or a brush hair bunch is filled in the bunch containing hole of the brush body. In a first measuring-throughput, a machining tool (7) is driven with predetermined rotation speed, the vibration of a brush manufacturing machine (1) at a plurality of machining positions (13) is measured during drilling or filling, and a measuring value is compared with an allowed maximum value. A measuring-throughput at a working position is reduced when rotation speed (n) of the machining tool exceeds a maximum value at the working position. The measuring-throughput is increased at the working position when the rotation speed falls below the maximum value. The modified rotation speed values are stored at the individual working positions and measuring-throughput is carried out until the rotation speed values at all the working positions are lower than the maximum value such that production-throughputs are carried out during the measuring-throughput based on the determined and stored rotation speed values. The invention also relates to a brush manufacture machine.

Description

For the manufacture of method and the brush-making machine of brush
Technical field
The present invention relates to a kind of method for the manufacture of brush, wherein, in brush body, get out bundle accommodation hole and/or bristle tuft clogged in the bundle accommodation hole of brush body.The invention still further relates to a kind of brush-making machine, this brush-making machine comprises at least one boring bar tool and/or filling instrument as machining tool and comprises that the brush body for processing is positioned at described at least one machining tool maintenance and positioner before.
Background technology
In order to manufacture brush as much as possible at time per unit, can improve the machine revolution of brush-making machine.At this, the possible quantity of boring per minute or filling process is defined as machine revolution.The revolution of 500 revs/min means, per minutely can 500 bundle accommodation holes be holed or be clogged.
But higher revolution also means vibration larger on brush-making machine.When these vibrate when excessive, they may cause the bundle accommodation hole increasing or the hole that even causes slotted hole shape in the time of boring.Because the fracture of drill bit even may occur the power of lateral action.In the time of filling, it is not medially in bundle accommodation hole, to carry out that excessive vibration may cause grappling, and this may cause clogging, and tongue disconnects or bristle tuft falls.Also possible that, although bristle tuft is clogged in corresponding bundle accommodation hole, have too small pullout forces, this is just noticeable after production process, thereby has the danger of producing a large amount of waste products.
Possible revolution is also by the quantity of the hair brush area of the brush that will manufacture with arrange and determine.Having closely in the brush of bristle tuft side by side or bundle accommodation hole, these bristle tuft or bundle accommodation hole also do not have angle dislocation to each other, and the revolution of brush-making machine can be very high, because a small amount of time of the positioning requirements of the brush body that will process.Have angle dislocation in the time of larger pitch of holes and/or between indivedual bundle accommodation holes time, before need to the corresponding time brush body being positioned to boring bar tool or filling instrument, therefore must reduce revolution.But the location of brush body causes vibration equally, thereby must in the situation that considering safety coefficient, so reduce revolution to degree, the vibration in the time of boring or filling is fully decayed.
In addition occur resonance range, these resonance ranges for example, changing when parts, may occur in different ranges of revolution in the time changing the parts for brushing location in order to process different brush bodies.
Only may reduce with corresponding safety coefficient at present the revolution of the whole fabrication cycles for brushing, this strong restrictions speed of production.If desired can be in indivedual processing sections the different revolution of manual adjustment, but this is time-consuming.
Summary of the invention
Therefore, the object of the invention is to, create a kind of method and apparatus that starts described type, utilize the method/device can realize higher speed of production and however also guarantee the quality of the brush of manufacturing.
Being aspect method according to solution of the present invention of described object: in the first measurement process be scheduled to maybe can be predetermined revolution drive machining tool; Now in the time of boring or filling, measure at multiple Working positions place the vibration occurring on brush-making machine; The maximum of measured value and permission is compared; In the measurement process of the continuation of following, reduce the revolution of machining tool at corresponding Working position place in the time exceeding maximum at a Working position place, or when the revolution at corresponding Working position place raising machining tool in the measurement process of the continuation of following during lower than maximum at a Working position place; Be stored in each Working position place, the corresponding revolution value of revising; Carry out so many measurement process until at all measured Working position places all lower than maximum; And carry out production process with revolution value that determine and storage during measurement process after these measurement processes.
Can in each region of brush, reach thus the desirable revolution of maximum possible.In the time should manufacturing new map brushing case, can in measurement process, determine by this way the best revolution in indivedual regions of brush body, that is, measure the vibration during processing that is boring or filling and correspondingly mate revolution.If there is excessive vibration in the time of the revolution of original start, in subsequent measurement process, reduce revolution, also reduce thus vibration.If there is vibration be less than the maximum of permission, what for to improving revolution.If lower than the maximum of the permission of vibrating, carry out production process with definite before revolution value in All Ranges.After measurement process, guarantee thus to have the reliable brush production of desirable quality requirement.
Can before the first measurement process, in simulation, carry out virtual process if desired.This can be in order to be no more than the maximal rate of brush location.
Can be used on following brush-making machine according to method of the present invention, this brush-making machine has at least one filling instrument or boring bar tool as machining tool.Being applied in combination, to have on the brush-making machine of filling instrument and boring bar tool be also possible.
Also possible that, a measurement process is carried out on more than one brush body, when process multiple brush body successively in a fabrication cycles time, for example, process successively two when remaining on abreast a brush body on brush support and not changing brush body.
Determining of best revolution value particularly can be undertaken by revise repeatedly revolution value in multiple measurement processes.
At this, the first measurement process can be carried out with the corresponding maximum revolution allowing.This can realize rapidly close to best revolution curve.
Alternatively, the first measurement process can be carried out with the revolution that is less than the corresponding maximum revolution allowing.In the time of corresponding low initial revolution,---then this initial revolution is improved repeatedly until determine at each measuring position place or the approaching vibration values that reaches maximum permission in follow-up measurement process---guaranteed, is also no more than the vibration values of permission in each measurement process.Therefore during, in measurement process, processed brush also can flow into production and needn't be selected out as waste product.
It is also possible starting with the revolution between corresponding maximum revolution and low reliable revolution value.At this, revise up or down revolution at a measuring position place as required.Need a small amount of measurement process at this, to reach desirable revolution curve.
Preferably, vibrate by described in sensor measurement.
Alternatively, also can indirectly carry out measuring vibrations by the current of electric of measuring machining tool.The vibration occurring is stronger, and the load that machining tool is subject to the just current of electric of larger and relevant machining tool is just correspondingly higher.
In order to avoid damaging sensor and/or connect for the essential cable of sensor in production run, can be in removal sensor after each measurement process.
According to the type of the hair brush area of the brush that will manufacture and configuration scheme, enough can be to be in selected position within hair brush area and to carry out and measure and carry out revolution change or be received in the revolution of carrying out at a measuring position place changing for follow-up Working position.But in order to reach the revolution curve of Optimized Matching in All Ranges, suitable, detect measured value at each Working position place.
Because the vibration occurring keeps identical in identical brushing, so can store enduringly and call on demand the revolution value of modification for the brush of often manufacturing.Therefore for example at the brush of production the first type with after producing the brush of another kind of type therebetween, on same brush-making machine, do not need the measurement process of upgrading to continue the brush of production the first type, and can directly start production process.Therefore save on the one hand the time for measuring process, waste product does not occur on the other hand and produce.
Also possible that, stored revolution curve is used to the basis of the production that acts on modification, for example, in the time that map brushing case identical aspect hair brush area is used on the brush body of being made up of different materials, for example timber replacement plastics or different timber type.In the time that brush body material is different, vibration behavior change, thus revolution curve must be matched with the condition of these changes.
The present invention is being characterised in that aspect brush-making machine: be provided with at least one sensor for being captured in the vibration that on brush-making machine, the multiple Working positions place at machining tool occurs; Described at least one sensor is connected with a control module, this control module have algorithm unit for the maximum of the measured value of sensor and permission is compared, for regulate according to measured value machining tool revolution revolution speed regulator and for storing the revolution value and the peaked memory cell that are conditioned.
Obtain at this advantage of having set forth in the time describing according to method of the present invention.In one or more measurement processes, first determine the vibration occurring, this vibration is compared with the value of maximum permission and correspondingly mate machine revolution.Amended revolution value is stored in memory cell.When be no more than the maximum vibration values allowing in whole process time, can start production process.By mating revolution value by the value that allows to appear at the vibration in allowed band, the reliable production with the speed of maximum possible is possible.
Particularly acceleration transducer, velocity sensor or range sensor of described at least one sensor.Vibration therefore can by respective sensor install place machine part motion or determine to the change of distance of adjacent machines parts by these parts.
In order to measure the vibration on multiple axis, can be provided with at measuring position place multiple different directed sensors, in order to measure the vibration in different motion direction.
But also possible that, described at least one sensor is multi-axial sensor.Therefore possible that, with only sensor measurement vibration on two or three axis.This requires the connection of a small amount of space and sensor to be simplified.
Alternatively, described at least one sensor can be configured to the current of electric of the drive motors for measuring machining tool.Vibrate byer force, the load that machining tool is subject to is just larger, and therefore along with the increase of vibration, the current of electric of machining tool also raises, thereby can be inferred the intensity of vibration by current of electric.
A kind of preferred form of implementation regulation, described brush-making machine has multiple filling instruments and/or multiple boring bar tool as machining tool.Particularly at multiple boring bar tools and multiple filling instrument when combined, can reach high speed of production with a unique brush-making machine only.
Suitable, described memory cell is configured to for storing enduringly revolution value and described control module and is configured to for calling stored value.Therefore, for the brush of producing the model of having made before no longer must be carried out measurement process and can directly start production process, because the revolution curve of optimizing can call from memory cell.In order to call stored revolution curve, control module can have interface unit, particularly with the interface unit of display and button.
Advantageously, described at least one sensor setting is in the region of maintenance and positioner and/or in the region of the tensioning apparatus for brush body.Occur in these positions the strongest and in maximally related vibration aspect revolution optimization, thereby can carry out good especially and revolution optimization fast.
Suitable can be that described at least one sensor can be removably mounted on corresponding measuring position place.Therefore can be after the measurement process removal sensor, thereby avoid during production process, damaging sensor or affiliated electric wire connects.
According to map brushing case, enough can be, only at indivedual Working positions place of porose area measuring vibrations.But in the time that control module is configured to for the each bundle accommodation hole place's measuring vibrations at the brush body that will process and regulating rotary numerical value, can reach the Optimal Curve of revolution value.
Control module also can be configured to and in the time exceeding the maximum of permission of measurement value sensor, stop brush-making machine or triggering signal transmitter for the production process at brush-making machine.Because the tongue that pushes away of the damage of the drill bit disconnecting or filling instrument causes the vibration different from intact machining tool, so also can identify damage by measuring vibrations in production process.Therefore by stopping brush-making machine or at least by triggering corresponding signal, can avoiding waste product to produce or prevent from further damaging brush-making machine.
Machining tool can flatly or vertically be arranged on brush-making machine.
Accompanying drawing explanation
Set forth in more detail with reference to the accompanying drawings below according to method of the present invention and according to the embodiment of brush-making machine of the present invention.
In figure, schematically show:
Fig. 1 to Fig. 3 illustrates a brush-making machine, this brush-making machine with multiple machining tools and before it, be arranged in diverse location, remain on one keep and positioner in brush body,
Fig. 4 illustrates that one remains on according to the detail view of the brush body in the maintenance of Fig. 1 and positioner,
Fig. 5 illustrates the brush body that a quilt is holed,
Fig. 6 a to 6g is illustrated in the performance diagram during multiple measurement processes that starts to add man-hour with maximum revolution value, and
The revolution value that Fig. 7 a to 7g is illustrated in to reduce starts to add the performance diagram during multiple measurement processes in man-hour.
The specific embodiment
An entirety has a machine case 2 with 1 brush-making machine marking according to Fig. 1 to 3, and this machine case stand on floor 4 to park leg 3.
Brush-making machine 1 has three boring bar tools 5 and two filling instruments 6 as machining tool 7, and these machining tools are alternately arranged side by side respectively.
Below machining tool 7, be provided with a maintenance only schematically illustrating and positioner 8 brush body 9 for processing.Each brush body 9 remains on respectively a brush tensioning apparatus 10(Fig. 4) in and can be by keeping and positioner 8 is positioned at before one of machining tool 7.At this, maintenance and positioner 8 are used for making brush body 9 to move towards filling instrument 6 from boring bar tool 5 on the one hand, other for brush body 9 being positioned to corresponding machining tool 7 on the other hand, to all boring on brush body 9 or filling position are one after the other placed in before corresponding machining tool 7, thereby can get out each bundle accommodation hole 11(Fig. 5) and then can respectively a bristle tuft be clogged in each bundle accommodation hole 11.For this reason can move linearly in all three planes on the one hand ground, on the other hand longitudinally and laterally tiltably supporting of brush tensioning apparatus 10.By the setting of boring bar tool 5 and filling instrument 6, respectively by around a position to the left or to the right mobile all brush tensioning apparatus 10 can clog drilled brush body 9 before, the brush body of clogging before 9 is taken off and replace with new brush body 9, this new brush body is positioned to before one of boring bar tool 5 in follow-up operation cycle, to get out bundle accommodation hole 11.In Fig. 1 to 3, illustrate respectively that one at a boring bar tool 5 brush body of being holed 9 and a brush body of being clogged 9 before a filling instrument 6 above.Each brush body 9 has respectively recess 14(Fig. 4,5 for this reason) for unshowned brush handle is installed.
On brush-making machine 1, be provided with multiple sensors 12 according to Fig. 1 to 3.Sensor 12 is arranged on machine case 2, on maintenance and positioner 8 and on brush tensioning apparatus 10 at this.Utilize these sensors 12 can measure the vibration occurring during processing brush body 9.Sensor 12 is connected with a unshowned control module, this control module have one for algorithm unit that the maximum of the measured value of sensor 12 and permission is compared, one for regulate the revolution speed regulator of revolution of machining tool 7 and one for storing regulated revolution value and peaked memory cell according to measured value.
Occur vibration in boring and when filling, when these vibrated when strong, they may cause damaging boring bar tool 5 and filling instrument 6 and may cause waste product to be produced.Also can reduce vibration by reducing machine revolution.Because along with the reduction of machine revolution, speed of production reduces, and the vibration occurring may be different according to the location of brush body 9 that is in each boring or filling position, so should be in each Working position place measuring vibrations value, to optimize respectively revolution value.
For this reason, in a first measurement process be scheduled to maybe can be predetermined revolution drive machining tool 7.At this, in the time of boring or filling, measure the vibration occurring at each Working position place and the maximum of measured value and permission is compared on brush-making machine 1.In the measurement process of the continuation of following, reduce the revolution of machining tool 7 at corresponding Working position place in the time exceeding maximum at a Working position place, or when the revolution at corresponding Working position place raising machining tool 7 in the measurement process of the continuation of following during lower than maximum at a Working position place.
Be stored in each Working position place, the corresponding revolution value of revising.Carry out so many measurement process until at all measured Working position places all lower than maximum.After these measurement processes, just can carry out production process with revolution value that determine and storage during measurement process.
Repeatedly approaching according to shown in the chart of Fig. 6 a to 6g and 7a to 7g to the revolution curve of optimizing like this.About time t, revolution n is shown respectively there.
According to Fig. 6 a, to carry out a first measurement process for brush-making machine 1 and the maximum revolution nmax allowing of machining tool 7 thereof.At 13 places, each measuring position, measure ideally the vibration of current appearance at each bundle accommodation hole 11 places.If vibrate excessive, this by with allow peakedly relatively come to determine, the next one measure process (Fig. 6 make at this measuring position place in b) one of revolution reduction definite, be scheduled to maybe can be predetermined value.If the vibration in measurement of correlation position in this second measurement process is always also excessive, (Fig. 6 c) again to reduce revolution.These measurement processes are by so degree ground repetition (Fig. 6 a to 6g), until the vibration values allowing lower than maximum at all measuring positions place.
So that determine, according to the characteristic curve of Fig. 6 g shown in example revolution value is used in production process then, so that the process velocity being optimized is avoided reliably due to excessive vibration damage machining tool 7 or waste product production in the time of the process velocity of this optimization.
Also can store enduringly so definite revolution curve, thereby can in the measurement process situation not having again, process after a while same brush.
In the measurement process according to Fig. 7 a to 7g with lower than maximum revolution n maxrevolution start.At this, improve repeatedly the revolution value at each 13 places, measuring position according to the vibration occurring, until reaching or approach, vibration reaches the maximum value allowing.As shown at Fig. 6 a to 6g, with respect to from maximum revolution value n maxapproaching advantage is that brush body processed in the time that measurement process starts can enter in production, because the value that the vibration values occurring allows lower than maximum reliably.

Claims (20)

1. for the manufacture of the method for brushing, in brush body (9), get out in the method bundle accommodation hole (11) and/or bristle tuft is clogged in the bundle accommodation hole (11) of brush body (9), it is characterized in that: in the first measurement process be scheduled to maybe can be predetermined revolution (n) drive machining tool (7); Now in the time of boring or filling, locate to measure in the upper vibration occurring of brush-making machine (1) at multiple Working positions (13); The maximum of measured value and permission is compared; When locate to reduce the revolution (n) of machining tool (7) at corresponding Working position (13) in the measurement process of the continuation of following in the time that a Working position (13) is located to exceed maximum, or when locate to improve the revolution (n) of machining tool (7) at corresponding Working position (13) in the measurement process of the continuation of following in the time that a Working position (13) is located lower than maximum; Be stored in the revolution value of revising that each Working position (13) is located, corresponding; Carry out so many measurement process until locate all lower than maximum at all measured Working positions (13); And carry out production process with revolution value that determine and storage during measurement process after these measurement processes.
2. method according to claim 1, is characterized in that: measure described vibration by sensor (12).
3. method according to claim 1 and 2, is characterized in that: indirectly measure described vibration by the current of electric of measuring machining tool (7).
4. according to the method one of claims 1 to 3 Suo Shu, it is characterized in that: after each measurement process, dismantle described sensor (12).
5. according to the method one of claim 1 to 4 Suo Shu, it is characterized in that: being modified in multiple measurement processes of revolution value carried out repeatedly.
6. according to the method one of claim 1 to 5 Suo Shu, it is characterized in that: the first measurement process is with the corresponding maximum revolution (n allowing max) carry out.
7. according to the method one of claim 1 to 5 Suo Shu, it is characterized in that: the first measurement process is to be less than the corresponding maximum revolution (n allowing max) revolution carry out.
8. according to the method one of claim 1 to 7 Suo Shu, it is characterized in that: locate to gather measured value at each Working position (13).
9. according to the method one of claim 1 to 8 Suo Shu, it is characterized in that: store and call on demand enduringly the revolution value of modification.
10. brush-making machine (1), comprise at least one boring bar tool (5) and/or filling instrument (6) as machining tool (7) and comprise that the brush body (9) for processing is positioned at described at least one machining tool (7) maintenance and positioner (8) before, is characterized in that: being provided with at least one sensor (12) for being captured in the upper vibration of locating appearance at multiple Working positions (13) of machining tool (7) of brush-making machine (1); Described at least one sensor (12) is connected with control module, this control module have algorithm unit for the maximum of the measured value of sensor (12) and permission is compared, for regulate according to measured value machining tool (7) revolution (n) revolution speed regulator and for storing the revolution value and the peaked memory cell that are conditioned.
11. brush-making machines according to claim 10, is characterized in that: described at least one sensor (12) is acceleration transducer, velocity sensor or range sensor.
12. according to the brush-making machine described in claim 10 or 11, it is characterized in that: described at least one sensor (12) is multi-axial sensor.
13. according to the brush-making machine described in claim 10 or 11, it is characterized in that: in order to measure the vibration in the different direction of motion, be provided with multiple different directed sensors (12) at measuring position place.
14. according to claim 10 to the brush-making machine one of 12 described, it is characterized in that: described at least one sensor (12) is configured to the current of electric of the drive motors for measuring machining tool (7).
15. according to claim 10 to the brush-making machine one of 14 described, it is characterized in that: described brush-making machine (1) has multiple filling instruments (6) and/or multiple boring bar tool (5) as machining tool (7).
16. according to claim 10 to the brush-making machine one of 15 described, it is characterized in that: described memory cell is configured to for storing enduringly revolution value; And described control module is configured to for calling stored value.
17. according to claim 10 to the brush-making machine one of 16 described, it is characterized in that: described at least one sensor (12) be arranged on keep and the region of positioner (8) in and/or in the region of the brush tensioning apparatus (10) for brush body (9).
18. according to claim 10 to the brush-making machine one of 17 described, it is characterized in that: described at least one sensor (12) can be removably mounted on corresponding measuring position place.
19. according to claim 10 to the brush-making machine one of 18 described, it is characterized in that: described control module is configured to the upper measuring vibrations of each bundle accommodation hole (11) and the regulating rotary numerical value for the brush body processing (9).
20. according to claim 10 to the brush-making machine one of 19 described, it is characterized in that: described control module is configured to and in the time exceeding the maximum of permission of measurement value sensor, stops brush-making machine (1) or triggering signal transmitter for the production process at brush-making machine (1).
CN201310656367.4A 2012-12-15 2013-12-06 For manufacturing method and the brush-making machine of brush Active CN103859785B (en)

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DE102012024558.0A DE102012024558B4 (en) 2012-12-15 2012-12-15 Process for making brushes and brush making machine
DE102012024558.0 2012-12-15

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CN103859785B CN103859785B (en) 2017-01-04

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CN105382115B (en) * 2015-10-14 2017-04-12 中国矿业大学 Iron shell compounding machine for paint brushes
CN105901905B (en) * 2016-05-12 2019-01-25 王中君 Hairbrush brush head molding machine

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TW201422177A (en) 2014-06-16
DE102012024558A1 (en) 2014-06-18
DE102012024558B4 (en) 2023-09-28
TWI617263B (en) 2018-03-11
BE1022135B1 (en) 2016-02-19
ITMI20131979A1 (en) 2014-06-16

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