CN103850363B - Construction method of prefabricated through-hole assembled reinforced concrete shear wall - Google Patents
Construction method of prefabricated through-hole assembled reinforced concrete shear wall Download PDFInfo
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Abstract
Description
技术领域technical field
本发明提供一种预制通孔装配式钢筋混凝土剪力墙的施工方法。The invention provides a construction method of a prefabricated through-hole assembled reinforced concrete shear wall.
背景技术Background technique
以往的预制实心装配式钢筋混凝土剪力墙,与下层剪力墙钢筋连接的套筒全部预埋在上层剪力墙的墙体底端,所以上下层竖向钢筋在同一标高全部采用套筒灌浆连接,其结构不能满足国家级现行技术规范及标准中的相关规定:In the past, the prefabricated solid prefabricated reinforced concrete shear wall, the sleeves connected with the reinforcement of the lower shear wall are all pre-buried at the bottom of the upper shear wall, so the vertical reinforcement of the upper and lower floors are all grouted with sleeves at the same level connection, whose structure cannot meet the relevant provisions in the current national technical specifications and standards:
1、《混凝土结构设计规范GB50010--2010》8.4.7条“纵向受力钢筋的机械连接接头宜相互错开”、“位于同一连接区段内的纵向受拉钢筋接头面积百分率不宜大于50%”。1. Article 8.4.7 of "Code for Design of Concrete Structures GB50010--2010" "The mechanical connection joints of longitudinally stressed steel bars should be staggered from each other", "The area percentage of longitudinally tensioned steel bar joints located in the same connection section should not be greater than 50%" .
2、《混凝土结构设计规范GB50010--2010》11.1.7条第4款“纵向受力钢筋连接接头宜避开梁端、柱端箍筋加密区;如必须在此连接时,应采用机械连接或焊接”,第5款“混凝土构件位于同一连接区段内的纵向受力钢筋接头面积百分率不宜超过50%”。2. Paragraph 4 of Article 11.1.7 of "Code for Design of Concrete Structures GB50010--2010" "The connection joints of longitudinally stressed steel bars should avoid the encrypted area of the beam end and column end stirrup; if it is necessary to connect here, mechanical connection should be used or welded”, paragraph 5 “The percentage of the joint area of the longitudinally stressed steel bars of the concrete members located in the same connection section should not exceed 50%”.
3、《高层建筑混凝土结构设计技术规程JGJ3--2010》7.2.20条第3款“暗柱及端柱内纵向钢筋连接和锚固要求宜与框架柱相同,宜符合本规程第6.5节的有关规定”。3. Item 3 of Article 7.2.20 of "Technical Regulations for Design of Concrete Structures of High-Rise Buildings JGJ3--2010" "The connection and anchorage requirements of longitudinal steel bars in concealed columns and end columns should be the same as those of frame columns, and should comply with the relevant requirements in Section 6.5 of this regulation." Regulation".
4、《高层建筑混凝土结构设计技术规程JGJ3--2010》6.5.3条第5款“位于同一连接区段内的受拉钢筋接头面积百分率不宜超过50%”,第6款“当接头位置无法避开梁端、柱端箍筋加密区时,应采用满足等强度要求的机械连接接头,且钢筋接头面积百分率不宜超过50%”。4. Paragraph 5 of Article 6.5.3 of "Technical Regulations for Design of Concrete Structures of High-Rise Buildings JGJ3--2010" "The area percentage of the tensioned steel joints located in the same connection section should not exceed 50%", and Paragraph 6 "When the joint position cannot When avoiding the dense area of stirrups at the beam end and column end, mechanical connection joints that meet the requirements of equal strength should be used, and the area percentage of the steel bar joints should not exceed 50%.
以往的预制实心装配式钢筋混凝土剪力墙在施工过程中,先安装好下层的剪力墙,完成梁板水平体系工序后,再将上层剪力墙的套筒与下层剪力墙从梁板上表面伸出的预留钢筋进行连接,其质量控制误差在毫米级范围内,对精度要求很高,但在实际施工过程中,储存、运输及浇筑梁板的过程中都不可避免的对预制剪力墙预留的钢筋造成扰动,导致钢筋变形及沾染混凝土,所以在上、下层剪力墙连接前,需要对钢筋进行逐根排查,对变形的钢筋进行校正检测,因在套筒内灌注的是高效注浆料,必须对沾染混凝土的不合格的钢筋进行处理,不仅增加了工作量,其施工难度也大,对工人的技术水平要求很高,使安装质量控制的难度增加。In the past, during the construction process of prefabricated solid prefabricated reinforced concrete shear walls, the lower shear walls were installed first, and after the beam-slab horizontal system process was completed, the sleeves of the upper shear walls and the lower shear walls were separated from the beams and slabs. The reserved steel bars protruding from the upper surface are connected, and the quality control error is within the range of millimeters, which requires high precision. However, in the actual construction process, it is inevitable that the prefabricated The steel bars reserved for the shear wall cause disturbances, resulting in deformation of the steel bars and contamination of the concrete. Therefore, before the upper and lower shear walls are connected, it is necessary to check the steel bars one by one and correct and detect the deformed steel bars. The most important thing is high-efficiency grouting material, and the unqualified steel bars contaminated with concrete must be processed, which not only increases the workload, but also makes the construction difficult. It requires high technical level of workers, which makes the installation quality control more difficult.
发明内容Contents of the invention
本发明的目的是提供一种预制通孔装配式钢筋混凝土剪力墙的施工方法,使用本技术的剪力墙及其施工方法,在上、下层剪力墙的竖向钢筋连接时,能方便的实现相邻的竖向钢筋接头位置相互错开,降低装配式剪力墙的施工难度,提高工程质量。The purpose of the present invention is to provide a construction method of a prefabricated through-hole assembled reinforced concrete shear wall, using the shear wall of this technology and its construction method, when the vertical reinforcement of the upper and lower shear walls is connected, it can be convenient The positions of adjacent vertical steel bar joints are staggered, which reduces the construction difficulty of the prefabricated shear wall and improves the quality of the project.
本发明的技术方案是:预制通孔装配式钢筋混凝土剪力墙,具有钢筋混凝土的墙体,其特征在于:墙体内设有若干竖直的通孔,各通孔内分别装有若干根活动连接的竖向钢筋,竖向钢筋的上端高于墙体,竖向钢筋的下端与下层剪力墙的钢筋连接。墙体的底端设有支脚。The technical scheme of the present invention is: a prefabricated through-hole assembled reinforced concrete shear wall, with a reinforced concrete wall, characterized in that: the wall is provided with a number of vertical through holes, and each through hole is respectively equipped with a number of The vertical steel bar of active connection, the upper end of the vertical steel bar is higher than the wall body, and the lower end of the vertical steel bar is connected with the steel bar of the lower shear wall. The bottom of the wall is provided with feet.
预制通孔装配式钢筋混凝土剪力墙成墙的施工方法,其特征在于包括以下步骤:The construction method of the prefabricated through-hole assembled reinforced concrete shear wall is characterized in that it includes the following steps:
第一步:制作预制通孔装配式钢筋混凝土剪力墙的墙体构件;The first step: make the wall components of the prefabricated through-hole assembled reinforced concrete shear wall;
第二步:装配:Step Two: Assembly:
①、先将剪力墙的墙体构件吊至下层剪力墙上方安装位,将竖向钢筋装入剪力墙墙体构件的通孔内,竖向钢筋下端与下层剪力墙钢筋搭接或机械连接或焊接,或将竖向钢筋下端先与下层剪力墙钢筋搭接或机械连接或焊接,连接后再将竖向钢筋置入剪力墙墙体构件的通孔内;①. First, hoist the wall components of the shear wall to the installation position above the lower shear wall, put the vertical steel bars into the through holes of the shear wall wall components, and overlap the lower ends of the vertical steel bars with the lower shear wall steel bars Or mechanical connection or welding, or the lower end of the vertical reinforcement is first lapped or mechanically connected or welded with the lower shear wall reinforcement, and then the vertical reinforcement is placed into the through hole of the shear wall member after connection;
②、对有支脚的墙体构件,在墙体底端由支脚构成的空腔两侧固定支撑模板;对无支脚的墙体构件,直接进入下一步;②. For wall components with feet, fix the supporting formwork on both sides of the cavity formed by the feet at the bottom of the wall; for wall components without feet, go directly to the next step;
③、从通孔上端向通孔内浇筑混凝土,固化成墙。③. Pour concrete from the upper end of the through hole into the through hole to solidify into a wall.
本发明的优点是:在安装时,由于竖向钢筋在剪力墙的通孔内是活动连接,上、下层剪力墙的钢筋连接时,接头位置沿竖直方向上下可调,所以能方便的保证相邻的竖向钢筋接头位置相互错开,确保其安装质量符合国家的相关标准,通孔内的钢筋连接及混凝土浇筑都可按传统现浇钢筋混凝土的工艺施工,比以往施工方式,降低了施工难度,提高工程质量。以往的施工方式是在套筒内灌注高效注浆料,注浆料要求钢筋上无混凝土残留,需要对钢筋进行逐根排查、清理。The advantages of the present invention are: during installation, since the vertical steel bars are movably connected in the through holes of the shear walls, when the steel bars of the upper and lower layer shear walls are connected, the position of the joints can be adjusted up and down in the vertical direction, so it can be conveniently Ensure that the positions of adjacent vertical steel joints are staggered to ensure that their installation quality meets the relevant national standards. The steel bar connection and concrete pouring in the through hole can be constructed according to the traditional cast-in-place reinforced concrete process, which is lower than the previous construction method. Reduce the difficulty of construction and improve the quality of the project. The previous construction method is to pour high-efficiency grouting material into the sleeve. The grouting material requires no concrete residue on the steel bars, and it is necessary to check and clean the steel bars one by one.
附图说明Description of drawings
图1是本发明预制通孔装配式钢筋混凝土剪力墙的结构示意图;Fig. 1 is the structural representation of prefabricated through-hole assembly type reinforced concrete shear wall of the present invention;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3本发明预制通孔装配式钢筋混凝土剪力墙的墙体构件示意图;Fig. 3 the wall member schematic diagram of the prefabricated through-hole assembly type reinforced concrete shear wall of the present invention;
图4是图3的A-A剖面图;Fig. 4 is the A-A sectional view of Fig. 3;
图5是本发明预制通孔装配式钢筋混凝土剪力墙的现浇混凝土部位示意图;Fig. 5 is the schematic diagram of the cast-in-place concrete position of the prefabricated through-hole assembled reinforced concrete shear wall of the present invention;
图6是本发明预制通孔装配式钢筋混凝土剪力墙的通孔的截面形状示意图;Fig. 6 is a schematic diagram of the cross-sectional shape of the through hole of the prefabricated through hole assembled reinforced concrete shear wall of the present invention;
图7是本发明预制通孔装配式钢筋混凝土剪力墙洞口端和现浇端对洞口和现浇节点的解决方案示意图;Fig. 7 is the solution schematic diagram of the opening end of the prefabricated through-hole assembled reinforced concrete shear wall of the present invention and the cast-in-place end to the opening and the cast-in-place node;
图8是本发明预制通孔装配式钢筋混凝土剪力墙的竖向钢筋连接示意图;Fig. 8 is a schematic diagram of the vertical reinforcement connection of the prefabricated through-hole assembled reinforced concrete shear wall of the present invention;
图9原有技术钢筋混凝土剪力墙的竖向钢筋连接示意图;The vertical reinforcement connection schematic diagram of the prior art reinforced concrete shear wall of Fig. 9;
图10是原有技术预制实心装配式钢筋混凝土剪力墙的示意图;Fig. 10 is the schematic diagram of prior art prefabricated solid prefabricated reinforced concrete shear wall;
图11是图10的B-B剖面图。Fig. 11 is a B-B sectional view of Fig. 10 .
图中1墙体、2通孔、3竖向钢筋、4拉结钢筋、5水平钢筋、6接头、7支脚、8梁板、9下层剪力墙、10空腔、11下层剪力墙的钢筋、12洞口、13一字型现浇节点、14L型现浇节点、15十字型现浇节点、16T型现浇节点、17已有技术剪力墙。In the figure, 1 wall, 2 through holes, 3 vertical reinforcement, 4 tie reinforcement, 5 horizontal reinforcement, 6 joint, 7 foot, 8 beam plate, 9 lower shear wall, 10 cavity, 11 lower shear wall Steel bars, 12 openings, 13 in-line cast-in-place joints, 14L-shaped cast-in-place joints, 15 cross-shaped cast-in-place joints, 16T-shaped cast-in-place joints, and 17 existing technology shear walls.
具体实施方式Detailed ways
预制通孔装配式钢筋混凝土剪力墙,具有钢筋混凝土的墙体1,如图4所示,墙体配筋中的水平钢筋5延伸至墙体外,水平钢筋外伸部分用于与相邻剪力墙之间现浇节点配筋使用,所述的墙体内设有若干竖直的通孔2,如图6所示,通孔的横截面可以是正圆形、椭圆形、圆角矩形等单一形状,也可以是上述形状的组合图形,各通孔内分别装有若干根活动连接的竖向钢筋3,各竖向钢筋通过拉结钢筋4固连,竖向钢筋的上端高于墙体,上层剪力墙墙体构件通孔内的竖向钢筋的下端与下层剪力墙的钢筋11连接,连接方法采用建筑工程常用的搭接或机械连接或焊接的方式。The prefabricated through-hole assembled reinforced concrete shear wall has a reinforced concrete wall 1, as shown in Figure 4, the horizontal steel bars 5 in the wall reinforcement extend to the outside of the wall, and the overhanging part of the horizontal steel bar is used to connect with the adjacent The cast-in-place joint reinforcement between the shear walls is used, and several vertical through-holes 2 are arranged in the wall, as shown in Figure 6, the cross-section of the through-holes can be a perfect circle, an ellipse, a rounded rectangle Such as single shape, also can be the combined figure of above-mentioned shape, in each through-hole, the vertical reinforcing bar 3 that several movable connections are housed respectively, each vertical reinforcing bar is fixedly connected by tie reinforcing bar 4, and the upper end of vertical reinforcing bar is higher than wall body, the lower end of the vertical steel bar in the through hole of the upper shear wall wall member is connected with the steel bar 11 of the lower shear wall, and the connection method adopts the lap joint or mechanical connection or welding mode commonly used in construction engineering.
墙体的底端设有支脚7。支脚能使墙体与梁板留有墙体底端空腔10,在向通孔内浇筑混凝土后,该墙体底端空腔可作为直观检查的部位,方便检查现浇混凝土的质量;The bottom of the wall is provided with feet 7 . The supporting foot can make the wall and the beam slab leave a cavity 10 at the bottom of the wall. After pouring concrete into the through hole, the cavity at the bottom of the wall can be used as a position for visual inspection, which is convenient for checking the quality of the cast-in-place concrete;
预制通孔装配式钢筋混凝土剪力墙的施工方法,包括以下步骤:The construction method of the prefabricated through-hole assembled reinforced concrete shear wall comprises the following steps:
第一步:制作预制通孔装配式钢筋混凝土剪力墙的墙体构件;墙体构件内的水平配筋满足剪力墙结构设计要求,安装后构件内水平主筋不需另外配置,同时,其配筋验算结果可满足构件吊装、存放、运输等条件要求;Step 1: Make the wall components of the prefabricated through-hole assembled reinforced concrete shear wall; the horizontal reinforcement in the wall components meets the design requirements of the shear wall structure. After installation, the horizontal main reinforcement in the components does not need to be additionally configured. The results of reinforcement checking and calculation can meet the requirements of component hoisting, storage, transportation and other conditions;
第二步:装配:Step Two: Assembly:
1、先将剪力墙的墙体构件吊至安装位,将竖向钢筋装入剪力墙墙体构件的通孔内,竖向钢筋下端与下层剪力墙钢筋搭接或机械连接或焊接;另一种方式是:将竖向钢筋下端先与下层剪力墙钢筋搭接或机械连接或焊接,再将竖向钢筋置入剪力墙墙体构件的通孔内;1. First hoist the wall components of the shear wall to the installation position, put the vertical steel bars into the through holes of the shear wall wall components, and lap or mechanically connect or weld the lower ends of the vertical steel bars with the lower shear wall steel bars Another method is: the lower end of the vertical reinforcement is first lapped or mechanically connected or welded with the lower shear wall reinforcement, and then the vertical reinforcement is placed in the through hole of the shear wall member;
2、对有支脚的墙体构件,在墙体底端由支脚构成的空腔10两侧固定支撑模板,防止混凝土外溢;对无支脚的墙体构件,直接进入下一步;2. For wall components with feet, fix the supporting formwork on both sides of the cavity 10 formed by the feet at the bottom of the wall to prevent concrete overflow; for wall components without feet, go directly to the next step;
3、从通孔上端向通孔内浇筑混凝土,固化成墙。3. Pour concrete from the upper end of the through hole into the through hole to solidify into a wall.
将设在通孔内的钢筋与下层剪力墙9伸出梁板8的钢筋进行连接时,其接头6部位可以在竖向钢筋的垂直范围内进行选择,保证相邻各组竖向钢筋的连接头位置相互错开,满足国家级现行技术规范及标准的要求,使其结构性能可靠。同时,通孔内还可铺设穿线管等构件,功能灵活适用。通孔内的钢筋连接及混凝土浇筑都可按传统现浇钢筋混凝土的工艺施工,降低了施工难度,使质量容易控制。When connecting the reinforcing bars in the through holes with the reinforcing bars protruding from the beam plate 8 of the lower shear wall 9, the joint 6 can be selected within the vertical range of the vertical reinforcing bars to ensure that the adjacent groups of vertical reinforcing bars are The positions of the connectors are staggered to meet the requirements of the current national technical specifications and standards, so that the structural performance is reliable. At the same time, components such as threading pipes can also be laid in the through hole, and the function is flexible and applicable. The reinforcement connection and concrete pouring in the through hole can be constructed according to the traditional cast-in-place reinforced concrete process, which reduces the construction difficulty and makes the quality easy to control.
本发明的预制通孔装配式钢筋混凝土剪力墙(下称剪力墙)的水平端头提供两种方案,即设在剪力墙墙体与现浇节点相邻一端的现浇端和与洞口12相邻一端的洞口端:The horizontal end of the prefabricated through-hole assembled reinforced concrete shear wall (hereinafter referred to as the shear wall) of the present invention provides two schemes, that is, the cast-in-place end at the end adjacent to the wall of the shear wall and the cast-in-place joint The hole end of the adjacent end of the hole 12:
现浇端用于与现浇节点的连接使用。现浇节点同现有技术的结构相同,将相邻的两组剪力墙预留的水平钢筋参与配筋后进行节点浇筑,如图7所示可满足一字型现浇节点13、L型现浇节点14、T型现浇节点15、十字型现浇节点16的整体安装施工要求。The cast-in-place end is used to connect with the cast-in-place node. The cast-in-place joint is the same as the structure of the existing technology. The horizontal steel bars reserved for the adjacent two sets of shear walls are added to the reinforcement and then the joint is poured. As shown in Fig. Overall installation and construction requirements for cast-in-place joint 14, T-shaped cast-in-place joint 15, and cross-shaped cast-in-place joint 16.
洞口端为实心混凝土,上下层剪力墙的竖向钢筋连接采用套筒灌浆连接,安装后构件洞口端竖向配筋不需另外配置;在安装时遇剪力墙有洞口端,需要高精度校正的只有洞口端的竖向钢筋,较以往技术中对全部竖向钢筋进行高精度校正相比,减少了工作量,降低了施工难度,使质量变得容易控制。The opening end is solid concrete, and the vertical reinforcement connection of the upper and lower shear walls is connected by sleeve grouting. After installation, the vertical reinforcement at the opening end of the component does not need to be configured separately; when the shear wall has an opening end during installation, high precision is required Only the vertical reinforcement at the hole end is calibrated. Compared with the high-precision correction of all vertical reinforcement in the previous technology, the workload is reduced, the construction difficulty is reduced, and the quality becomes easy to control.
非洞口端竖向配筋即所述的竖向钢筋,可满足剪力墙结构设计要求,利用预制构件抽孔空腔布置竖向钢筋及其拉结钢筋,钢筋连接可采用搭接或机械连接或焊接的方式,满足国家现行技术规范及标准关于钢筋接头位置错开和面积比例要求即可。The vertical reinforcement at the non-opening end is the above-mentioned vertical reinforcement, which can meet the design requirements of the shear wall structure. The vertical reinforcement and its tie reinforcement are arranged in the cavity of the prefabricated component. The connection of the reinforcement can be lap joint or mechanical connection. Or welding, to meet the current national technical specifications and standards on the staggered position of the steel joints and the area ratio requirements.
同时本技术的剪力墙,因开有通孔,自重减轻,设剪力墙长1.8米、厚0.2米、高2.5米,其自重为2.25吨;预制实心剪力墙构件自重大,现在传统全现浇施工项目普遍使用吊车的吊装能力难于满足要求,为完成此类项目施工需要单独采购更大吊装能力的吊车,增加投资。而相同尺寸的本发明预制通孔装配式钢筋混凝土剪力墙,抽正圆形九孔,下端带支脚,通孔直径为140mm,两端的支脚宽为130mm,支脚高为100mm,墙体构件的自重为1.31吨,只有实心构件自重的58﹪,可降低吊装成本。At the same time, the shear wall of this technology has a through hole, so the self-weight is reduced. Assuming that the shear wall is 1.8 meters long, 0.2 meters thick, and 2.5 meters high, its self-weight is 2.25 tons; The hoisting capacity of cranes commonly used in all cast-in-place construction projects is difficult to meet the requirements. To complete the construction of such projects, it is necessary to separately purchase cranes with greater hoisting capacity and increase investment. And the prefabricated through-hole assembled reinforced concrete shear wall of the present invention of the same size has nine holes in a perfect circle, the lower end has a foot, the diameter of the through hole is 140mm, the foot width at both ends is 130mm, and the foot height is 100mm. The self-weight is 1.31 tons, which is only 58% of the self-weight of solid components, which can reduce the hoisting cost.
本发明的预制通孔装配式钢筋混凝土剪力墙适用使用范围广,适用于剪力墙结构的高层建筑、短肢剪力墙结构的小高层及多层建筑,符合产业化发展方向,实用性强。The prefabricated through-hole assembled reinforced concrete shear wall of the present invention has a wide range of applications, and is suitable for high-rise buildings with shear wall structures, small high-rise buildings and multi-storey buildings with short-leg shear wall structures, and is in line with the direction of industrialization development and is practical. powerful.
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| CN108729591B (en) * | 2018-05-22 | 2020-05-01 | 吉林建筑大学 | Positioning device and positioning method of vertical distribution connecting reinforcement of circular hole plate shear wall |
| CN109024875A (en) * | 2018-07-24 | 2018-12-18 | 山东建筑大学 | A kind of assembled integral concrete component and construction method |
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