CN103844178A - Formula and method for preparing golden corn flour - Google Patents
Formula and method for preparing golden corn flour Download PDFInfo
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- CN103844178A CN103844178A CN201410059137.4A CN201410059137A CN103844178A CN 103844178 A CN103844178 A CN 103844178A CN 201410059137 A CN201410059137 A CN 201410059137A CN 103844178 A CN103844178 A CN 103844178A
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- corn
- corn flour
- flour
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/161—Puffed cereals, e.g. popcorn or puffed rice
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/198—Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B5/00—Grain treatment not otherwise provided for
- B02B5/02—Combined processes
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- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Cereal-Derived Products (AREA)
- Grain Derivatives (AREA)
Abstract
The invention discloses a formula and a method for preparing golden corn flour. The formula for preparing the golden corn flour comprises crude corn flour and ripened and puffed corn flour, wherein the ratio of the crude corn flour to the ripened and puffed corn flour is 6:4; the granularity of the crude corn flour is 150 meshes; the granularity of the ripened and puffed corn flour is 150 meshes. The method for preparing the golden corn flour comprises the steps of corn pretreatment, corn peeling and degerming, flour milling to form the crude corn flour and the ripened and puffed corn flour, primary ultra-fine flour processing, refining of the corn flour, secondary ultra-fine flour processing, flour mixing, and packaging of the golden corn flour. According to the formula and the method, an automatic temperature control system is adopted, so that the phenomenon of burning is avoided; by virtue of the steps of puffing and ripening, the viscoelasticity of corn is improved; by using an eddy turbulence ultra-fine flour processing technology, ultra-fine flour is formed by crushing instantly, so that the working efficiency is improved; corn noodles prepared from the golden corn flour have the flavor of the corn, and the chewiness, viscosity and expansion degree of the boiled noodles soaked in water are reduced.
Description
Technical field
The invention belongs to foodstuff processing technology field, relate in particular to a kind of formula and method of preparing maize bronze.
Background technology
Conventional corn powder has yellowish-white two kinds, and yellow corn powder is the most common, is shaped as fine-powdered.In some developed countries, corn flour has been listed in the first health food in cereal, is called as " gold crop ".Corn flour is a kind of well diet food, and corn flour heat seems a lot, aspect fat-reducing, is overweight people's optimal selection.Dietary fiber content in corn flour reaches 8 milligrams, carrotene reaches 1 milligram, aspect the protein of supplementary needed by human body, providing the needed by human body nutriment of 8.8 grams, the particularly cellulose in corn flour, it can promote gastrointestinal peristalsis, shorten the time of staying of swill in intestines, and harmful substance can be excreted, thereby play an important role to preventing and treating the carcinoma of the rectum.
Corn flour has certain medical value.China's medical science thinks, the flat taste of corn is sweet, has the effects such as appetizing, invigorating the spleen, dehumidifying, diuresis, cures mainly diarrhoea, indigestion, oedema etc.In corn, contain abundant unrighted acid, especially linoleic content is up to more than 60%, and it acts synergistically with the vitamin E in maize germ, can reduce blood cholesterol levels concentration and prevent that it is deposited on vascular wall.Therefore, corn has certain preventive and therapeutic action to coronary heart disease, atherosclerotic, hyperlipidemia and hypertension etc.Vitamin E also can promote human body cell division, delays senility.In corn, also contain a kind of longevity factor---glutathione, it generates GSH-POX in the presence of selenium, has the function of renewing one's youth, delaying senility.And abundant calcium, phosphorus, magnesium, iron, selenium etc., and vitamin A, B1, B2, B6, E and carrotene etc., cholecystitis, gall stone, icteric hepatitis and diabetes etc. are had to auxiliary therapeutic action.Calcic in corn flour, irony are more, can prevent hypertension, coronary heart disease.Corn, cheap coarse food grain, does not have too many nutrition, on putting on the dining table, is the food being excluded in China city.At present, in many American-European countries, but enjoy favor, and become a kind of health food of hot topic.Corn is the health-care good product in coarse food grain, rather favourable to the health of human body, by universally acknowledged be " gold food " in grain, in corn flour, contain linoleic acid and vitamin E, can make cholesterol in human body level reduce, thereby reduce arteriosclerotic generation.In the prior art, the goods coarse mouthfeel that directly utilizes conventional corn powder to be processed into, after eating, have hydrochloric acid in gastric juice and the bad reaction such as heartburn, particularly the direct flexibility (adaptability) of operation of corn is very poor, main cause is that zein hydrophobicity is strong, can not form network structure, therefore can not form and there is viscoelastic dough, plasticity is too poor, having limited corn flour makes and enters common people house as the traditional food such as dumpling flour, noodles, so Maize Sciences be processed into people expect traditional food, become the hot subject in Food Science.These research and development are the situations such as the fitness of process existing for current corn flour is poor, coarse mouthfeel, edible rear easily generation hydrochloric acid in gastric juice, by the research and development of maize bronze, solve that corn product palatability is poor, the problem of coarse mouthfeel, because the past can not get thorough solution in processing problems, mainly can only serve as conventional corn powder and use, can not well be promoted the use of.
Traditional corn flour production technology exists that corn product edibility is poor, palatability is poor, coarse mouthfeel, have the problem of hydrochloric acid in gastric juice and the bad reaction such as heartburn after eating.
Summary of the invention
The object of the embodiment of the present invention is to provide a kind of formula and method of preparing maize bronze, is intended to solve that traditional corn flour production technology exists that corn product edibility is poor, palatability is poor, coarse mouthfeel, has the problem of hydrochloric acid in gastric juice and the bad reaction such as heartburn after eating.
The embodiment of the present invention is achieved in that a kind of formula of preparing maize bronze, and this formula of preparing maize bronze comprises: raw corn flour and slaking expanded corn powder; Raw corn flour: slaking expanded corn powder=6:4, the fineness degree of raw corn flour is 150 orders, the fineness degree of slaking expanded corn powder is 150 orders.
Further, maize bronze is powdery, and golden yellow has the distinctive taste smell of corn flour, without conglomeration, without the visible exogenous impurity of naked eyes.
Further, maize bronze cooking loss rate is 8.92%, and extensibility is 8.87mm, and recovery is 0.268.
Another object of the embodiment of the present invention is to provide a kind of method of preparing maize bronze, and this method of preparing maize bronze comprises the following steps:
Step 1, corn pretreatment;
Step 2, corn is peeled and is taken off embryo;
Step 3, powder process;
Step 4, grits;
Step 5, slaking corn flour;
Step 6, micropowders processing one;
Step 7, refining corn flour;
Step 8, micropowders processing two;
Step 9, joins powder;
Step 10, packaging maize bronze.
Further, in step 1, select bucket elevator, vibratory sieve to screen corn, adopt suction specific-gravity stoner to carry out impurity elimination, de-stone, adopt pipe magnetic separator to carry out magnetic separation, adopt air suction separator and wind network system to carry out the method for selection by winnowing, remove impurity, make impurity content be not more than 0.03%, sand content is not more than 0.02%, and magnetic metal thing content is not more than 0.003g/kg.
Further, in step 2, select bucket elevator, water mixer and condiment storehouse, the moistening corn kernel of water in corn process, make water content reach 18%, increase the moisture of maize peel and embryo, cause the moisture difference of skin and endosperm, and in condiment storehouse, deposit 10～30 minutes, cortex and embryo toughness are increased, reduce the adhesion of cortex and Embryo and endosperm, cortex is easily separated with endosperm, adopt corn decortication crusher by corn fragmentation, after corn fragmentation, be divided into 4～6 neat lobes of particle shape, in mixture after destruction, remove whole grain and approach the large particle of whole.
Further, in step 3, obtain respectively refining corn flour and grits by pulverizer; Step 4 refers to by regulating pulverizer to obtain the grits that volume ratio is larger; Step 5 refers to and adopts TES30 twin-screw experiment bulking machine the expanding treatment of grits process short time high temperature, fully after slaking, Pengization corn flour is cut into disc-shaped by cutter sweep, in the time that popcorn is discharged from cooling vent, temperature exceeds 5 DEG C of room temperatures, moisture is 6%～7%, and corn flour is through expanded slaking.
Further, in step 6, adopt WZJ6 type oscillatory type medicine micronizer to utilize eddy currents Ultramicro-powder process technology that the grits of expanded slaking are carried out to the processing of low temperature micropowders; Step 7 refers to by regulating pulverizer to obtain the smaller refining corn flour of volume; Step 8 refers to that employing WZJ6 type oscillatory type medicine micronizer utilizes eddy currents Ultramicro-powder process technology that refining corn flour is carried out to the processing of low temperature micropowders, and moment is ground into micropowders raw corn flour, makes fineness degree reach 150 orders; Step 9 refers to mixes ultra-fine raw corn flour and ultra-fine slaking expanded corn powder in the ratio of 6:4, obtain maize bronze; Step 10 obtains commercially available maize bronze by metering packing after referring to and adopting DT202 electronic balance that raw corn flour and slaking expanded corn powder are fully mixed.
Formula and the method for preparation maize bronze provided by the invention, adopt automatic temperature control system, avoided producing being charred phenomenon; Through expanded maturation stage, increase the viscoplasticity of corn; Adopt eddy currents Ultramicro-powder process technology, moment is ground into micropowders, has improved operating efficiency; The corn noodles that maize bronze is made has the delicate fragrance of corn, having reduced noodles boils and in rear water, soaks bite, viscosity, dilation, solve the drawback of current conventional corn powder, improve the edibility of corn, drive the development of Maize Industry, improved peasant's income, the huge market demand, has met the daily needs to nutritional labeling of people.
Brief description of the drawings
Fig. 1 is the method flow diagram of the preparation maize bronze that provides of the embodiment of the present invention.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
Below in conjunction with drawings and the specific embodiments, application principle of the present invention is further described.
The recipe ratio of the preparation maize bronze of the embodiment of the present invention is: raw corn flour: slaking expanded corn powder is 6:4, and the fineness degree of raw corn flour is 150 orders, and the fineness degree of slaking expanded corn powder is 150 orders;
Maize bronze is powdery, and golden yellow has the distinctive taste smell of corn flour, and without conglomeration, without the visible exogenous impurity of naked eyes, this maize bronze cooking loss rate is 8.92%, and extensibility is 8.87mm, and recovery is 0.268; The raw material corn of maize bronze meets the requirement of GB1353 standard, and grade reaches first-class, does not add or brings any additive into; Maize bronze meets the regulation of GB14881 in process of manufacture, transport and storage meet the quality requirement of corn flour, transport utensil is clean, dry, pollution-free, sun-proof in transportation, dustproof, rain and snow, store place clean, dry, pollution-free, packaging bag is put apart from ground, more than wall 20cm, and between the storage life, has accomplished sun-proof, insect protected, protection against rodents, protection against the tide; The marketing packing of maize bronze meets the regulation of GB7718, the net content of mark is the quality under standard moisture state, packaging meets the regulation requirement of GB/T17109 and LS/T3802, pack environment is clean, health, packaging bag meets the regulation of packing technique requirement and national related food health, have enough intensity and firmly make, secure seal.
As shown in Figure 1, the method for preparing maize bronze of the embodiment of the present invention comprises the following steps:
S101: corn pretreatment;
S102: corn is peeled and taken off embryo;
S103: powder process;
S104: grits;
S105: slaking corn flour;
S106: micropowders processing one;
S107: refining corn flour;
S108: micropowders processing two;
S109: join powder;
S110: packaging maize bronze;
Step S101 refers to according to the regulation in GB1353 and selects the flint corn of high-quality first-class as raw material, select bucket elevator, vibratory sieve to screen corn, adopt suction specific-gravity stoner to carry out impurity elimination, de-stone, adopt pipe magnetic separator to carry out magnetic separation, adopt air suction separator and wind network system to carry out the method for selection by winnowing, remove impurity, make impurity content≤0.03%, sand content≤0.02%, magnetic metal thing content≤0.003g/kg;
Step S102 refers to and selects bucket elevator, water mixer and condiment storehouse, the moistening corn kernel of water in corn process, make water content reach 18%, increase the moisture of maize peel and embryo, cause the moisture difference of skin and endosperm, and in condiment storehouse, deposit 10～30 minutes, cortex and embryo toughness are increased, reduce the adhesion of cortex and Embryo and endosperm, cortex is easily separated with endosperm, adopt corn decortication crusher by corn fragmentation, after corn fragmentation, be divided into 4～6 neat lobes of particle shape, in mixture after destruction, remove whole grain and approach the large particle of whole,
Step S103 refers to by pulverizer and obtains respectively refining corn flour and grits;
Step S104 refers to by regulating pulverizer to obtain the grits that volume ratio is larger;
Step S105 refers to and adopts TES30 twin-screw experiment bulking machine the expanding treatment of grits process short time high temperature, fully after slaking, Pengization corn flour is cut into disc-shaped by cutter sweep, in the time that popcorn is discharged from cooling vent, temperature exceeds 5 DEG C of room temperatures, moisture is 6%～7%, and corn flour, through expanded slaking, has increased viscoplasticity;
Step S106 refers to and adopts WZJ6 type oscillatory type medicine micronizer to utilize eddy currents Ultramicro-powder process technology that the grits of expanded slaking are carried out to the processing of low temperature micropowders;
Step S107 refers to by regulating pulverizer to obtain the smaller refining corn flour of volume;
Step S108 refers to that employing WZJ6 type oscillatory type medicine micronizer utilizes eddy currents Ultramicro-powder process technology that refining corn flour is carried out to the processing of low temperature micropowders, and moment is ground into micropowders raw corn flour, makes fineness degree reach 150 orders;
Step S109 refers to ultra-fine raw corn flour and ultra-fine slaking expanded corn powder is mixed in the ratio of 6:4, obtains maize bronze;
Step S110 obtains commercially available maize bronze by metering packing after referring to and adopting DT202 electronic balance that raw corn flour and slaking expanded corn powder are fully mixed.
In step S101, raw corn flour specifically adopts the raw corn flour that Inner Mongol Zheng Long cereal foods Co., Ltd sells, peeling rate >=90% in step S102, de-embryo rate >=90%, broken crushed grain rate >=80%, the concrete TES30 twin-screw experiment bulking machine that adopts Jinan Sheng Run Machinery Co., Ltd. to provide in step S105, the concrete WZJ6 type oscillatory type medicine micronizer that adopts Jinan Billionpowder Tech& Eng Co., Ltd to provide in step S106 and step S108, the principle of the eddy currents Ultramicro-powder process technology adopting is, with the ultrahigh speed air flow energy that High Rotation Speed was produced, material is accelerated to be carried in high velocity air, on rotor, establish the vortex small chamber of multistage staggered arrangement, produce high velocity turbulent flow, there is the higher-order of oscillation, make the direction of motion and the speed moment of material that acute variation occur, impel fierce punching between particle to touch, friction, motion makes material cracking become micro mist repeatedly, linear velocity can reach 130～140 meter per seconds, hit and rush frequency and reach 300,000 times/second, corn flour moment is ground into micropowders, make micropowders fineness degree reach 150 orders, the concrete DT202 electronic balance that adopts the Yi Ou of Changshu City instrument and meter Co., Ltd to provide in step S110.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (8)
1. a formula of preparing maize bronze, is characterized in that, this formula of preparing maize bronze comprises: raw corn flour and slaking expanded corn powder; Raw corn flour: slaking expanded corn powder=6:4, the fineness degree of raw corn flour is 150 orders, the fineness degree of slaking expanded corn powder is 150 orders.
2. the formula of preparation maize bronze as claimed in claim 1, is characterized in that, maize bronze is powdery, and golden yellow has the distinctive taste smell of corn flour, without conglomeration, without the visible exogenous impurity of naked eyes.
3. the formula of preparation maize bronze as claimed in claim 1, is characterized in that, maize bronze cooking loss rate is 8.92%, and extensibility is 8.87mm, and recovery is 0.268.
4. a method of preparing maize bronze, is characterized in that, this method of preparing maize bronze comprises the following steps:
Step 1, corn pretreatment;
Step 2, corn is peeled and is taken off embryo;
Step 3, powder process;
Step 4, grits;
Step 5, slaking corn flour;
Step 6, micropowders processing one;
Step 7, refining corn flour;
Step 8, micropowders processing two;
Step 9, joins powder;
Step 10, packaging maize bronze.
5. the method for preparing maize bronze as claimed in claim 4, it is characterized in that, in step 1, select bucket elevator, vibratory sieve to screen corn, adopt suction specific-gravity stoner to carry out impurity elimination, de-stone, adopt pipe magnetic separator to carry out magnetic separation, adopt air suction separator and wind network system to carry out the method for selection by winnowing, remove impurity, make impurity content be not more than 0.03%, sand content is not more than 0.02%, and magnetic metal thing content is not more than 0.003g/kg.
6. the method for preparing maize bronze as claimed in claim 4, it is characterized in that, in step 2, select bucket elevator, water mixer and condiment storehouse, the moistening corn kernel of water in corn process, make water content reach 18%, increase the moisture of maize peel and embryo, cause the moisture difference of skin and endosperm, and in condiment storehouse, deposit 10～30 minutes, cortex and embryo toughness are increased, reduce the adhesion of cortex and Embryo and endosperm, cortex is easily separated with endosperm, adopt corn decortication crusher by corn fragmentation, after corn fragmentation, be divided into 4～6 neat lobes of particle shape, in mixture after destruction, remove whole grain and approach the large particle of whole.
7. the method for preparing maize bronze as claimed in claim 4, is characterized in that, in step 3, obtains respectively refining corn flour and grits by pulverizer; Step 4 refers to by regulating pulverizer to obtain the grits that volume ratio is larger; Step 5 refers to and adopts TES30 twin-screw experiment bulking machine the expanding treatment of grits process short time high temperature, fully after slaking, Pengization corn flour is cut into disc-shaped by cutter sweep, in the time that popcorn is discharged from cooling vent, temperature exceeds 5 DEG C of room temperatures, moisture is 6%～7%, and corn flour is through expanded slaking.
8. the method for preparing maize bronze as claimed in claim 4, it is characterized in that, in step 6, adopt WZJ6 type oscillatory type medicine micronizer to utilize eddy currents Ultramicro-powder process technology that the grits of expanded slaking are carried out to the processing of low temperature micropowders; Step 7 refers to by regulating pulverizer to obtain the smaller refining corn flour of volume; Step 8 refers to that employing WZJ6 type oscillatory type medicine micronizer utilizes eddy currents Ultramicro-powder process technology that refining corn flour is carried out to the processing of low temperature micropowders, and moment is ground into micropowders raw corn flour, makes fineness degree reach 150 orders; Step 9 refers to mixes ultra-fine raw corn flour and ultra-fine slaking expanded corn powder in the ratio of 6:4, obtain maize bronze; Step 10 obtains commercially available maize bronze by metering packing after referring to and adopting DT202 electronic balance that raw corn flour and slaking expanded corn powder are fully mixed.
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| CN201410059137.4A CN103844178A (en) | 2014-02-21 | 2014-02-21 | Formula and method for preparing golden corn flour |
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| CN201410059137.4A CN103844178A (en) | 2014-02-21 | 2014-02-21 | Formula and method for preparing golden corn flour |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104171929A (en) * | 2014-07-11 | 2014-12-03 | 河南金龙面业有限公司 | Pure corn flour fine dried noodles convenient to eat |
| CN105994989A (en) * | 2016-05-31 | 2016-10-12 | 临沂正能量生物有限公司 | Production method and production equipment of dry method peeled extruded corn |
| CN106261619A (en) * | 2016-08-11 | 2017-01-04 | 河南老雒阳饮食服务有限公司 | A kind of maize face makes the method for noodles |
| CN108201908A (en) * | 2018-01-03 | 2018-06-26 | 中农鸿笙有限公司 | A kind of instant corn powder, preparation method thereof |
| CN108936310A (en) * | 2018-07-24 | 2018-12-07 | 郑佳平 | A kind of corn degreasing navel nutrition flour producing process |
| CN113475728A (en) * | 2021-02-05 | 2021-10-08 | 郑蒋顺莲 | Gravity-free high-pressure crushing and vibrating process method |
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| CN1507797A (en) * | 2002-12-18 | 2004-06-30 | 孙树侠 | Method for processing special maize flour |
| CN1579210A (en) * | 2004-04-28 | 2005-02-16 | 任录文 | Method for making refined maize powder |
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2014
- 2014-02-21 CN CN201410059137.4A patent/CN103844178A/en active Pending
Patent Citations (2)
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| CN1507797A (en) * | 2002-12-18 | 2004-06-30 | 孙树侠 | Method for processing special maize flour |
| CN1579210A (en) * | 2004-04-28 | 2005-02-16 | 任录文 | Method for making refined maize powder |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104171929A (en) * | 2014-07-11 | 2014-12-03 | 河南金龙面业有限公司 | Pure corn flour fine dried noodles convenient to eat |
| CN105994989A (en) * | 2016-05-31 | 2016-10-12 | 临沂正能量生物有限公司 | Production method and production equipment of dry method peeled extruded corn |
| CN106261619A (en) * | 2016-08-11 | 2017-01-04 | 河南老雒阳饮食服务有限公司 | A kind of maize face makes the method for noodles |
| CN108201908A (en) * | 2018-01-03 | 2018-06-26 | 中农鸿笙有限公司 | A kind of instant corn powder, preparation method thereof |
| CN108936310A (en) * | 2018-07-24 | 2018-12-07 | 郑佳平 | A kind of corn degreasing navel nutrition flour producing process |
| CN113475728A (en) * | 2021-02-05 | 2021-10-08 | 郑蒋顺莲 | Gravity-free high-pressure crushing and vibrating process method |
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Application publication date: 20140611 |