CN103839119B - The method of terminal fault detection - Google Patents

The method of terminal fault detection Download PDF

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Publication number
CN103839119B
CN103839119B CN201210477253.9A CN201210477253A CN103839119B CN 103839119 B CN103839119 B CN 103839119B CN 201210477253 A CN201210477253 A CN 201210477253A CN 103839119 B CN103839119 B CN 103839119B
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CN
China
Prior art keywords
main frame
circuit board
signal
defect
transporter
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Expired - Fee Related
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CN201210477253.9A
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Chinese (zh)
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CN103839119A (en
Inventor
罗家麒
杨正雄
徐润忠
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JINGSHUO SCIENCE AND TECHNOLOGY Co Ltd
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JINGSHUO SCIENCE AND TECHNOLOGY Co Ltd
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Priority to CN201210477253.9A priority Critical patent/CN103839119B/en
Publication of CN103839119A publication Critical patent/CN103839119A/en
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Publication of CN103839119B publication Critical patent/CN103839119B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The present invention provides a kind of method of terminal fault detection, comprise: prepare inspection device step, initial point correction step, scan stripes shape code step, defect inspection step, defect area marks step and produces shipment archives step, terminal check equipment comprises main frame, microscope, barcode scanner, bearing fixture, signal receives transporter, when observing defect after initial point makes corrections, mark in the inspection area finding defect with time writer, signal receives transmission reception and marks position, and it is sent to main frame, main frame initial point in produced motherboard profile and mark the relative position calculation of position and go out to scrap the coordinate in district when making corrections according to initial point, and produce shipment archives, and it is avoided that data entry error, mark and input the problem that data do not conform to, replace with black pen and white paint labelling to lower the risk that work plate pollutes simultaneously.

Description

The method of terminal fault detection
Technical field
A kind of method that the present invention relates to terminal check, especially signal receive transporter and can more intuitively examine Standard inspection is remembered, and avoids indicating mistake.
Background technology
Terminal check is after optical check, carries out step by step circuit board being put into microscope or putting in the way of artificial Inspection area on testing circuit plate under big mirror, as final inspection during shipment.Traditional manual operation inspection, when finding defect Time be designated as scrapping district with black pen or white paint stroke again, wait after operation routine completing to be dried, it can indicate report as follow-up laser The useless foundation with output electronic defects file.But, in defect record electronization simultaneously, such work pattern has several lack Point: first, during by desk checking, owing to operator must open the layout relevant to circuit board when inputting computer Case file, inputs the position scrapping district, inadequate automatization in operation routine, thereby increases and it is possible to have the potential of file opening mistake Problem;Second, along with the trend of the small precise treatment of circuit board, the inspection area of single block arrangement also gets more and more, the most necessary Determination check district is come, problem inconsistent with the position of computer input when this is likely to so that manually marking by several row, column Produce;3rd, traditional black pen indicates with white paint pen, and its surface easily comes off, and causes the problems such as plate surface pollution.
After terminal check, product will be fed directly to client, if occur defective products, scrap differentiation distinguish mistake and labelling Come off problems such as causing plate pollution, can cause scrapping of subsequent client product, and derivative cost improves, and the goodwill of company is also May be impaired, accordingly, it would be desirable to a kind of more intuitive and improve that existing Check-Out Time is longer, be susceptible to mistake checking system and Method.
Summary of the invention
The main object of the present invention is to provide a kind of method of terminal fault detection, and the method comprises: prepare inspection equipment Step, scan stripes shape code step, initial point correction step, defect inspection step, defect area mark step, and produce shipment shelves Case step.Prepare inspection device step, prepare a terminal check equipment, this terminal check equipment comprise a main frame, a microscope, One barcode scanner, a bearing fixture, a signal receive transporter and a time writer, and this main frame has a data base with storage Deposit data and configuration pattern, this barcode scanner is electrically connected with this main frame, and this bearing fixture is intended to check in order to install A circuit board, this microscope in order to check the inspection area on this circuit board, this signal receive transporter be arranged at this carrying On tool, and it is electrically connected with this main frame and this time writer.
Scan stripes shape code step, with this bar code scanner scans bar code on the board, this main frame according to This bar code selects the data corresponding to this circuit board and a configuration pattern from data base;Initial point correction step, is by this Time writer marks in the diagonal positions of this circuit board, and produces multiple initial marker locations, and this signal receives and transmits dress Putting the described initial marker locations of reception and be sent to this main frame, this main frame is according to described initial marker locations and this configuration figure Case defines the profile of this circuit board, and using any in this circuit board as initial point.
Defect inspection step, is that this bearing fixture being equiped with this circuit board and this signal reception transporter is put into this On a microscopical microscope carrier, move this microscope carrier and by this microscopical eyepiece and multiple inspections of at least one this circuit board of object lens Test in district whether existing defects;Defect area marks step, when observing defect, is finding described in defect with this time writer Marking in inspection area, this signal receives transporter and receives multiple position that marks, and is sent to main frame;And produce Goods archives step, is after defect inspection, and this main frame goes out with the described relative position calculation marking position according to this initial point Scrap the coordinate in district, and produce the shipment archives including this coordinate scrapping district.
Further into, time writer more can be changed the combination of signal projector and pedal, when changing this mode into, need An equipment Alignment step is first carried out, by the cross region seen in this microscope and this signal before scan stripes shape code step Emitter is directed at, and tramples this pedal and make this microscope corresponding with the position of this signal projector, and this signal is launched Device is launched a positioning host and is completed calibration location.Thereby, it is possible to use cross region seen in this microscope and foot-operated The trample action replacement of plate marks action.
It is a feature of the present invention that and receive transporter, and time writer by main frame, barcode reader, signal, or Signal projector and the combination of pedal, it is possible to automatically the data of reading circuit plate, union go out to mark position, and are avoided that Data entry error, mark and input the problem that data do not conform to, replacing tradition with black pen and white paint labelling simultaneously, and lower work The risk that plate pollutes.
Accompanying drawing explanation
Fig. 1 is the flow chart of the method first embodiment of terminal fault detection of the present invention;
Fig. 2 is the cell schematics of terminal check equipment first embodiment of the present invention;
Fig. 3 is the generalized section of bearing fixture in Fig. 1;
Fig. 4 is to carry out, with time writer, the schematic diagram that marks in the cornerwise position of circuit board;
Fig. 5 is the flow chart of method second embodiment of terminal fault detection of the present invention;
Fig. 6 is the cell schematics of terminal check equipment the second embodiment of the present invention;And
Fig. 7 is the schematic diagram of the equipment Alignment of middle terminal check equipment.
Wherein, description of reference numerals is as follows:
1 terminal check system
2 terminal check systems
10 main frames
20 microscopes
21 eyepieces
23 object lens
25 supports
27 microscope carriers
30 barcode scanners
40 bearing fixtures
51 signals receive transporter
53 time writers
55 signal projectors
57 pedals
59 batteries
60 Laser pens
100 circuit boards
110 inspection area
120 bar codes
The method of S1 terminal fault detection
The method of S2 terminal fault detection
S10 prepares inspection device step
S12 prepares inspection device step
S15 equipment Alignment step
S20 scan stripes shape code step
S30 initial point correction step
S35 initial point correction step
S40 defect inspection step
S50 defect area marks step
S55 defective locations confirms step
S60 produces shipment archives step
Detailed description of the invention
Graphic and element numbers is below coordinated this embodiment created to be done more detailed description, to make art technology Personnel can implement according to this with reference to description word.
See the flow chart of the method first embodiment that Fig. 1, Fig. 1 are terminal fault detection of the present invention.As it is shown in figure 1, the Method S1 of the terminal fault detection of one embodiment comprises preparation inspection device step S10, scan stripes shape code step S20, initial point Correction step S30, defect inspection step S40, defect area mark step S50 and produce shipment archives step S60.
Referring also to Fig. 2, Fig. 2 are the cell schematics of terminal check equipment first embodiment of the present invention.Prepare inspection to set Standby step S10 prepares terminal check equipment 1 as shown in Figure 2, and terminal check equipment 1 comprises main frame 10, microscope 20, bar code Scanner 30, bearing fixture 40, signal receive transporter 51 and time writer 53.Main frame 10 has a data base to store data (such as numbering ID, shipment manufacturer etc.), and configuration pattern (layout), barcode scanner 30 and main frame 10 be electrically connected, Bearing fixture 40 is in order to install the circuit board 100 to be checked, and microscope 20, in order to check the inspection area 110 on circuit board 100, is believed Number reception transporter 51 is arranged on bearing fixture 40, is electrically connected with main frame 10 and time writer 53.
It addition, with further reference to Fig. 3, the generalized section of bearing fixture 40.As it is shown on figure 3, bearing fixture 40 comprises one Pedestal 41, one baseplate carrier 43, substrate 41 has groove and has groove similarly with accommodating baseplate carrier 43, pedestal microscope carrier 43 With accommodating circuit board 100, baseplate carrier 43 can be able to be changed according to the size of circuit board 100, shape.And signal receives and transmits dress Put 51 to be provided on pedestal 41.
Scan stripes shape code step S20 is the bar code 120 scanning on circuit board 100 with barcode scanner 20, thus Main frame 10 selects the data corresponding to circuit board 100 and configuration pattern according to this bar code 120 from data base.
Initial point correction step S30, referring concurrently to Fig. 4, is to be marked in the cornerwise position of circuit board by time writer 53, And producing initial marker locations, signal receives transporter 51 and receives initial marker locations and be sent to main frame 10, and main frame 10 depends on Configuration pattern definition according to initial marker locations and corresponding to circuit board 100 goes out the profile of circuit board 100, and with circuit board Any in 100 is as initial point.
Defect inspection step S40 is to be put by the bearing fixture 40 being equiped with circuit board 100 and signal reception transporter 51 On the microscope carrier 27 of microscope 20, by eyepiece 21 and at least one object lens 23 of microscope 20, and circuit observed by mobile microscope carrier 27 Whether existing defects in the inspection area 110 of plate 100.The eyepiece 21 of microscope 20 and at least one object lens 23 are by propping up with microscope carrier 27 Frame 25 and connect, microscope carrier 27 can move and observe.The enlargement ratio of eyepiece 21 is 10X~100X, the enlargement ratio of object lens 23 For 1X~10X.
It is when observing defect that defect area marks step S50, with time writer 53 in the inspection area 110 finding defect Marking, signal receives transporter 51 and receives and mark position, and will mark position and be sent to main frame 10.Produce shipment shelves Case step S60 is after defect inspection, and main frame 10 goes out to scrap district with the relative position calculation marking position according to initial point Coordinate, and produce the shipment archives including the coordinate scrapping district.
Wherein main frame 10 receives transporter 51 in a wired or wireless fashion with barcode scanner 30, main frame 10 with signal Electrical connection, wireless electric connects can carry out signal transmission/reception by the mode of bluetooth or wireless network, and signal connects Receiving and be electrically connected in a wired or wireless fashion between transporter 51 and time writer 53, wireless electric connects, can be by Supersonic Ripple, bluetooth, ultrared mode are carried out.
See the flow chart of method the second embodiment that Fig. 5, Fig. 5 are terminal fault detection of the present invention.As it is shown in figure 5, the Method S2 of the terminal fault detection of one embodiment comprises preparation inspection device step S12, equipment Alignment step S15, scan stripes Shape code step S20, initial point correction step S35, defect inspection step S40, defective locations confirm step S55 and produce shipment shelves Case step S60.
Referring also to Fig. 6, Fig. 6 are the cell schematics of terminal check equipment the second embodiment of the present invention.Prepare inspection to set Standby step S12 prepares terminal check equipment 2 as shown in Figure 2, and as shown in Figure 6, terminal check system 2 is first embodiment terminal The version of checking system 1, terminal check system 2 comprises main frame 10, microscope 20, barcode scanner 30, bearing fixture 40, signal receives transporter 51, signal projector 55, pedal 57 and battery 59, main frame 10, microscope 20, bar code Scanner 30, bearing fixture 40, identical with first embodiment, do not repeating at this.Signal projector 55 is arranged on microscope 20 Microscope carrier 27 on, receive transporter 51 and main frame 10 with signal and be electrically connected, pedal 57 electrically connects with signal projector 55 Connect.Battery 59 supplies electrical power to signal projector 55, may be provided on microscopical microscope carrier 27.
And referring concurrently to Fig. 7, equipment Alignment step S15 is to be launched with signal in the cross region seen in microscope 20 Device 55 is directed at, and trample pedal 57 and make microscope 20 and signal projector 55 position corresponding, signal projector 55 send a framing signal to main frame 10 to complete calibration location, further, it is also possible to install on the support of microscope 20 One Laser pen is to promote brightness, and in equipment Alignment step S15, except the cross region seen in microscope 20 and signal Emitter 55 is directed at, in addition it is also necessary to by luminous point produced by Laser pen 60 and cross regional alignment, then step on pedal 57, to complete Calibration location.
Scan stripes shape code step S20, such as first embodiment, scans the bar on circuit board 100 with barcode scanner 20 Shape code 120, thus main frame 10 selects the data corresponding to circuit board 100 and configuration according to this bar code 120 from data base Pattern.
Initial point correction step S35, is mobile microscopical microscope carrier, ten blocks seen in microscope 20 is registered to dress It is located at diagonal two point (such as upper left, bottom right) of circuit board 100 in bearing fixture 40, and to trampling pedal 57 on time, And producing initial alignment position, signal receives transporter 51 and receives initial alignment position and be sent to main frame 10,10, main frame The profile of circuit board 100 is defined according to configuration pattern and initial alignment position, and using any on circuit board as initial point.
Defect inspection step S40 is such as first embodiment, by the eyepiece 21 of microscope 20 and at least one object lens 23 and move Dynamic load platform 27 observes in the inspection area 110 of circuit board 100 whether existing defects.Defective locations confirms that step S55 is to observe In inspection area 110 during existing defects, by the cross regional alignment defective locations seen in microscope 20, and trample pedal 57, to produce defect alignment position.Producing shipment archives step S60 is after defect inspection, and main frame 10 is according to initial point Go out to scrap the coordinate in district with the relative position calculation of defect alignment position, and produce the shipment shelves including the coordinate scrapping district Case.
Wherein signal projector 55 receives transporter 51 with signal and main frame 10 is electrically connected, with wired or wireless Connecting, the mode that signal projector 55 receives transporter 51 wireless connections with signal can be ultrasound, bluetooth or infrared ray, And can be bluetooth or wireless network with the mode of main frame wireless connections.
It is a feature of the present invention that and receive transporter, and time writer by main frame, barcode reader, signal, or Signal projector and the combination of pedal, it is possible to automatically the data of reading circuit plate, union go out to mark position, and are avoided that Data entry error, mark and input the problem that data do not conform to, replacing tradition with black pen and white paint labelling simultaneously, and lower work The risk that plate pollutes.
As described above is only in order to explain presently preferred embodiments of the present invention, is not intended to be the present invention according to this any shape Restriction in formula, therefore, all have under identical spirit, made any modification for the present invention or change, all must wrap Include at the category that the invention is intended to protection.

Claims (14)

1. the method for a terminal fault detection, it is characterised in that comprise:
Steady inspection device step, prepare a terminal check equipment, this terminal check equipment comprise a main frame, a microscope, One barcode scanner, a bearing fixture, a signal receive transporter and a time writer, and this main frame has a data base, should Barcode scanner is electrically connected with this main frame, and this bearing fixture is in order to install the circuit board to be checked, and this signal receives and passes Send device to be arranged on this bearing fixture, and be electrically connected with this main frame and this time writer;
One scan bar code step, with this bar code scanner scans bar code on the board, this main frame is according to being somebody's turn to do Bar code selects the data corresponding to this circuit board and a configuration pattern from this data base;
One initial point correction step, marks in the diagonal positions of this circuit board with this time writer, and produces multiple initial mark Note position, this signal receives transporter and receives described initial marker locations and be also sent to this main frame, and this main frame is according at the beginning of described Beginning mark position and this configuration pattern definition go out the profile of this circuit board, and the most former as one using any in this circuit board Point;
One defect inspection step, is this bearing fixture being equiped with this circuit board and this signal reception transporter to be put into this show On one microscope carrier of micro mirror, this microscope carrier mobile also passes through this microscopical eyepiece and multiple inspections of at least one this circuit board of object lens Whether district exists multiple defect;
One defect area marks step, when observing described defect, with this time writer in the described inspection finding described defect Marking in district, this signal receives transporter and receives multiple position that marks, and is sent to main frame;And
One produces shipment archives step, and this main frame goes out to scrap district with the described relative position calculation marking position according to this initial point Coordinate, and produce the shipment archives including this coordinate scrapping district.
2. the method for claim 1, it is characterised in that the enlargement ratio of this eyepiece is 10X~100X, and this at least one The enlargement ratio of object lens is 1X~10X.
3. the method for claim 1, it is characterised in that this main frame and this barcode scanner, and this main frame and letter Number reception transporter is with wired or wireless electrical connection.
4. method as claimed in claim 3, it is characterised in that this wireless electric connects by bluetooth or the mode of wireless network Carry out signal transmission/reception.
5. the method for claim 1, it is characterised in that this signal receives between transporter and this time writer with wired Or wireless electric connects, wireless electric connection carries out signal transmission/reception by ultrasound, bluetooth, ultrared mode.
6. the method for claim 1, it is characterised in that this bearing fixture comprises a pedestal and a baseplate carrier, should Pedestal has a groove with this baseplate carrier accommodating, and this baseplate carrier has another groove to carry this circuit board.
7. the method for a terminal fault detection, it is characterised in that comprise:
Preparing inspection device step, this terminal check equipment comprises a main frame, a microscope, a barcode scanner, a carrying Tool, a signal receive transporter, a signal projector and a pedal, and this main frame has a data base, this bar code Scanner is electrically connected with this main frame, and this bearing fixture is in order to install the circuit board to be checked, and this signal receives transporter Being arranged on this bearing fixture, and be electrically connected with this main frame, this signal projector is arranged on this microscopical microscope carrier, and Receiving transporter and the electrical connection of this main frame with this signal, this pedal is electrically connected with this signal projector;
One equipment Alignment step, is directed at the cross region seen in this microscope with this signal projector, and tramples This pedal and make this microscope corresponding with the position of this signal projector, it is complete that this signal projector launches a positioning host Become calibration location;
One scan bar code step, with this bar code scanner scans bar code on the board, this main frame is according to being somebody's turn to do Bar code selects the data corresponding to this circuit board and a configuration pattern from this data base;
One initial point correction step, this this microscope carrier microscopical mobile, this ten block seen in this microscope is registered to Diagonal two point of this circuit board being installed in this bearing fixture, and to trampling this pedal on time, and produce multiple at the beginning of Beginning to be directed at position, this signal receives the transporter described initial alignment position of reception and is also sent to main frame, and this main frame is according to this line Road layout patterns and described initial alignment position define the profile of circuit board, and the most former as one using any on this circuit board Point;
One defect inspection step, this microscope carrier mobile also passes through the multiple of this microscopical eyepiece and at least one this circuit board of object lens Whether inspection area exists multiple defect;
One defective locations confirm step, when observe there is described defect in described inspection area time, seen in this microscope This cross regional alignment described in the position of defect, and trample this pedal, to produce multiple defect alignment position;And
One produces shipment archives step, and this main frame goes out to scrap according to the relative position calculation of this initial point with described defect alignment position The coordinate in district, and produce the shipment archives including the coordinate scrapping district.
8. method as claimed in claim 7, it is characterised in that this bearing fixture comprises a pedestal and a baseplate carrier, should Pedestal has a groove with this baseplate carrier accommodating, and this baseplate carrier has another groove to carry this circuit board.
9. method as claimed in claim 7, it is characterised in that this terminal check equipment comprises a Laser pen further, this thunder Penetrate pen be installed on this microscopical support offer light source to promote brightness, when equipment Alignment, this Laser pen is produced simultaneously Raw luminous point is directed at this cross region and this signal generator, then steps on this pedal, to complete calibration location.
10. method as claimed in claim 7, it is characterised in that the enlargement ratio of this eyepiece is 10X~100X, and this is at least The enlargement ratio of one object lens is 1X~10X.
11. methods as claimed in claim 7, it is characterised in that this main frame connects with signal with this barcode scanner, this main frame Receive transporter, and this main frame and this signal projector are with wired or wireless electrical connection.
12. methods as claimed in claim 11, it is characterised in that this wireless electric connects by bluetooth or the side of wireless network Formula carries out signal transmission/reception.
13. methods as claimed in claim 7, it is characterised in that this terminal check equipment comprises a battery further, this battery It is arranged on microscopical microscope carrier, it is provided that electric power gives this signal projector.
14. methods as claimed in claim 7, it is characterised in that this signal receives between transporter and this signal projector With wired or wireless electrical connection, wireless electric connect by ultrasound, bluetooth, ultrared mode carry out signal transmission/ Receive.
CN201210477253.9A 2012-11-22 2012-11-22 The method of terminal fault detection Expired - Fee Related CN103839119B (en)

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CN103839119B true CN103839119B (en) 2016-12-21

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