CN103838088B - A kind of focusing leveling device and focusing and leveling method - Google Patents

A kind of focusing leveling device and focusing and leveling method Download PDF

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Publication number
CN103838088B
CN103838088B CN201210485158.3A CN201210485158A CN103838088B CN 103838088 B CN103838088 B CN 103838088B CN 201210485158 A CN201210485158 A CN 201210485158A CN 103838088 B CN103838088 B CN 103838088B
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hot spot
focusing
substrate
leveling
lens
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CN103838088A (en
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陆侃
杨志勇
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Shanghai Micro Electronics Equipment Co Ltd
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Shanghai Micro Electronics Equipment Co Ltd
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Abstract

A kind of focusing leveling device of present invention offer and focusing and leveling method, use spatial light modulator, make it can modulate according to the thickness of substrate and measure hot spot, change the size measuring hot spot, avoid producing the phenomenon of detection hot spot ghost image, thus improve detection accuracy, and then substrate is had stronger adaptability, and modulation is flexibly, convenient and reliable.

Description

A kind of focusing leveling device and focusing and leveling method
Technical field
The present invention relates to the equipment in IC manufacturing field, be applied to projection lithography technology particularly to one In focusing leveling device and focusing and leveling method.
Background technology
In current projection lithography system, owing to thickness deviation, the face shape of substrate rise and fall and projection objective, Jiao The uncertainty of plan-position, can cause substrate to produce out of focus or inclination relative to focal plane of lens, and this is by shadow Ring quality and the yield rate of integrated circuit, therefore, generally include in order to accurately detecting testee surface location Focusing and leveling system with gradient so that in exposure process, substrate is in preferably position.
It will be apparent that contactless focusing leveling device is first-selected, the most conventional contactless focusing and leveling dress Being equipped with condenser type, vapour-pressure type and optical profile type, optical profile type focusing leveling device obtains with its preferably precision Accreditation in the industry.
Refer to Fig. 1, Fig. 1 is optical profile type focusing and leveling systematic schematic diagram, and its optical path is distributed in projection thing The both sides of the optical axis a-b of mirror 13, including, light source 1, described light source 1 sends measurement hot spot through illuminating mirror Organize battery of lens 6 after organizing battery of lens the 4, first reflecting mirror group 5 and projection before group 2, projection slit 3, projection to exist Formed in current exposure region, substrate 7 surface and measure hot spot, after substrate 7 reflects, sequentially pass through group before imaging Organize after battery of lens 10 after battery of lens the 8, second reflecting mirror group 9 and imaging, measure hot spot as be one rectangular The detection hot spot of shape, described detection hot spot is received by detector 11, and calculates to adapt to through arithmetic element 12 The pattern skew etc. of substrate 7.
United States Patent (USP) US5834767 discloses a kind of focusing leveling device, includes a light source, a tool Have collect light source emit beam function projection diaphragm, one have the detection diaphragm of ray-collecting function, one Individual for diaphragm pattern is along inclined direction imaged on the first optical system of body surface, one be used for thing The picture of surface is imaged on the second optical system on detection diaphragm, and forms More's bar on detection diaphragm Stricture of vagina, separately has a photodetector, in order to detect by the position assembling light convergent point produced by Moire fringe Put, and obtain the positional information of associated body surface according to the positional information of gained convergent point.
Above-mentioned patent is disadvantageous in that, if substrate is the glass substrate of different-thickness, then photodetector On may detect light beam through glass substrate upper surface and lower surface formed two pictures, i.e. 0 time light respectively (light of upper surface of base plate reflection) imaging and 1 light (light of base lower surface reflection) imaging, produce The phenomenon of hot spot ghost image, affects the glass baseplate surface shape characteristic that detector detects, causes certainty of measurement Can not be ensured.
In order to solve this defect, generally by using various sizes of projection diaphragm, thus reduce detection hot spot Size, with the measurement of glass substrate of reply coupling different-thickness.But, this method can not be thorough The end, solves the problems referred to above.
Summary of the invention
It is an object of the invention to provide a kind of focusing leveling device and focusing and leveling method, it is to avoid produce detection The phenomenon of hot spot ghost image.
For solving above-mentioned technical problem, the present invention provides a kind of focusing leveling device, including lighting unit, throwing Shadow unit, image-generating unit and probe unit, it is characterised in that described projecting cell includes spatial light modulator; Wherein, the measurement hot spot of described lighting unit incides projecting cell, modulates through spatial light modulator, outgoing To substrate, after described substrate reflects, enter described probe unit through described image-generating unit again.
Optionally, for described focusing leveling device, described lighting unit include light source, illuminating mirror group and Optical fiber, described light source sends light after illuminating mirror group optically focused, optical fiber form measurement hot spot and send.
Optionally, for described focusing leveling device, described projecting cell also includes controlling device, projection Organizing battery of lens after front group of battery of lens, the first reflecting mirror group and projection, described control device drives described spatial light Modulators modulate measures hot spot.
Optionally, for described focusing leveling device, described image-generating unit include organizing before imaging battery of lens, Organizing battery of lens after second reflecting mirror group and imaging, described measurement hot spot sequentially passes through described one-tenth after substrate reflects As organizing battery of lens after front group of battery of lens, the second reflecting mirror group and imaging, form detection hot spot.
Optionally, for described focusing leveling device, described probe unit includes detector and arithmetic element, Described detector receives described detection hot spot, forms light intensity signal, and described arithmetic element is believed according to described light intensity Number calculate described substrate pattern.
Optionally, for described focusing leveling device, described detector also transmits signal and controls dress to described Put, control whether described control device drives the modulation of described spatial light modulator to measure hot spot.
Optionally, for described focusing leveling device, described substrate is glass substrate.
The present invention provides a kind of method using focusing leveling device as above to carry out focusing and leveling, including Following steps,
Substrate is provided,
Described lighting unit sends measurement hot spot and sequentially passes through described projecting cell, substrate and image-generating unit formation Detection hot spot is detected unit and receives, if being judged to there is ghost image by described detector, the most described spatial light modulation Hot spot is measured in device modulation, until ghost image disappears.
Optionally, for the method for described focusing and leveling, described spatial light modulator according to the thickness of substrate, The size modulations of shadow surface measures hot spot.
Optionally, for the method for described focusing and leveling, after described spatial light modulator is modulated, described Size Lp measuring hot spot is less than or equal to the one 0 light and the one 1 light distance Lw on substrate, then Ghost image disappears;
DescribedWherein, d is the thickness of described substrate, and α is for measuring hot spot on substrate Angle of incidence, n is the relative index of refraction of substrate.
Optionally, for the method for described focusing and leveling, the thickness d of described substrate in the range of 0.2mm~2mm。
Compared with prior art, in the focusing leveling device of present invention offer and focusing and leveling method, sky is used Between photomodulator so that it is measurement hot spot can be modulated according to the thickness etc. of substrate, change the chi measuring hot spot Very little, it is to avoid to produce the phenomenon of detection hot spot ghost image, thus improve detection accuracy, and then substrate is had relatively Strong adaptability, and modulation is flexibly, convenient and reliable.
Accompanying drawing explanation
Fig. 1 is the optical profile type focusing leveling device schematic diagram of prior art;
Fig. 2 is the structural representation of the focusing leveling device of one embodiment of the invention;
Fig. 3 is that the measurement hot spot of one embodiment of the invention is at the distribution schematic diagram after substrate;
Fig. 4 is the one 0 light of one embodiment of the invention and the one 1 light distance on substrate and substrate The function relation figure of thickness;
Fig. 5 is the schematic diagram that one embodiment of the invention solves detection hot spot ghost image;
Fig. 6 is the curve chart that 6 kinds of substrates are measured by the focusing leveling device of prior art;
Fig. 7 is that 6 kinds of identical substrates are measured by the focusing leveling device using one embodiment of the invention Curve chart.
Detailed description of the invention
The focusing leveling device provided the present invention below in conjunction with the drawings and specific embodiments and method are made further Describe in detail.According to following explanation and claims, advantages and features of the invention will be apparent from.Need Bright, accompanying drawing all uses the form simplified very much, only real in order to aid in illustrating the present invention conveniently, lucidly Execute the purpose of example.
The present invention provides a kind of focusing leveling device, refer to Fig. 2, including:
By the lighting unit including that light source 101, illuminating mirror group 102 and optical fiber are constituted, described light source 101 sends Light, after illuminating mirror group 102 optically focused, is formed measurement hot spot by optical fiber and sends, be used for measuring use;
Projecting cell, before described projecting cell includes spatial light modulator 103a, control device 103b, projection Battery of lens 106, described control device 103b is organized after group battery of lens the 104, first reflecting mirror group 105 and projection Produce control signal and drive described spatial light modulator 103a so that measure hot spot and send corresponding change with the need Dynamic, to adapt to measure needs;Before described measurement hot spot sequentially passes through described spatial light modulator 103a, projection Organize battery of lens 106 after group battery of lens the 104, first reflecting mirror group 105 and projection and reach on substrate 107, specifically , described substrate 107 is positioned on plummer 114, measures the current of incident described substrate 107 surface of hot spot Exposure area (i.e. the underface of the optical axis A-A of projection objective 113) is formed measures hot spot, through substrate 107 After reflection, also pass through:
Image-generating unit, described image-generating unit includes multiple transflector mirror, concrete, including: according to measuring light Speckle direction of transfer, organizes lens after organizing battery of lens the 108, second reflecting mirror group 109 and imaging before being arranged in order imaging Group 110, arrives the detector 111 of probe unit afterwards, forms detection hot spot, and described detector 111 will be visited Light-metering speckle is changed into light intensity signal (such as periodically variable light intensity signal) and is received by arithmetic element 112, from And the pattern of substrate 107 is calculated by described light intensity signal, skew etc..Meanwhile, described detector also transmits letter Number to described control device 103b, control whether described control device 103b drives spatial light modulator 103a Hot spot is measured in modulation.
Here, described substrate 107 can be glass substrate, then can preferably show advantages of the present invention.
Provide below a kind of method that focusing leveling device as above carries out focusing and leveling, including:
Substrate is provided,
Lighting unit sends measurement hot spot and sequentially passes through described projecting cell, substrate and image-generating unit formation detection Hot spot is detected unit and receives, if being judged to there is ghost image (i.e. measuring hot spot ghost image), then spatial light by detector Modulators modulate measures hot spot, until ghost image disappears.Wherein, described spatial light modulator is according to the thickness of substrate Degree, the size modulations of shadow surface (i.e. measuring hot spot) measure hot spot.
Make a concrete analysis of as follows: substrate has thickness d, enter with α angle after a series of optics when measuring hot spot It is incident upon on substrate, when for glass substrate, it is easy to become and have 0 light and 1 light generation, refer to Fig. 3, Spacing between described one 0 light 31 and the one 1 light 33 is Lp⊥, it is clear that, in order to avoid detection Hot spot ghost image occurs, effective dimensions L of detection hot spot(shape of described detection hot spot does not limits, effective at this Size should be understood to produce length or the greatest length that the direction of ghost image is had, and shows in figure 3 Distance between one 0 light 31 and the 2nd 0 light 32) L should be less thanp⊥, i.e. should have measurement hot spot Length Lp less than or equal to the one 0 light 31 and the one 1 light 33 distance Lw on substrate 107, DescribedWherein, d is the thickness of substrate, and α is to measure hot spot angle of incidence on substrate, N is the relative index of refraction of substrate.
Fig. 4 gives the function relation figure of Lp and d, and in the present embodiment, using relative index of refraction n is 1.5 Glass substrate, incident angle α is 75 °, the most finally Lw=1.6834d, then as Lp≤1.6834d, Detection hot spot is without ghost image, the glass substrate that generally thickness can be used to be 0.2mm ~ 2mm, and measures the length of hot spot Degree Lp is then generally higher than 10um.
Below in conjunction with Fig. 5, the focusing and leveling method of the present invention is elaborated: known when situation 51, The i.e. thickness of substrate 107 is d1, and detection hot spot does not has ghost image (to omit light path in Fig. 5 through image-generating unit Process), then when not modulating focusing leveling device, using thickness instead is d2(d2 < d1) substrate, then go out Now as shown in situation 52, expose to have on the substrate 107 that thickness is d2 when measuring hot spot, measure hot spot Length Lp=Lp1, and the one 0 light 31 and the one 1 light 32 distance Lw=Lw1 on substrate 107, Now Lp > Lw, then the detection hot spot on detector 111 has ghost image.Now spatial light modulator is in control The control modulated of device processed measures hot spot, until obtaining as shown in situation 53 so that measures hot spot and exposes to Measure length Lp=Lp2 of hot spot during substrate 107, meet Lp2 < Lp1, and Lp2≤Lw1, then in detection There is not ghost image in the detection hot spot received on device 111.Just the thick substrate surface shape at different-thickness has been reached The measurement purpose of looks feature and position, improves detection accuracy.
Meanwhile, the present invention have chosen 6 kinds of different substrates targetedly, is respectively adopted in prior art and adopts Measured with the focusing leveling device of projection diaphragm and the focusing leveling device of the present invention.Refer to Fig. 6 And Fig. 7, be can be seen that by Fig. 6, to SiN2Substrate and glass substrate occur in that detection hot spot weight in measuring Shadow phenomenon, uses the focusing leveling device of the present invention then to obtain the result shown in Fig. 7: various substrates are the most not Detection hot spot ghost phenomena occurs.As can be seen here, the present invention has more preferably reliability, it is possible to greatly carry High measurement accuracy.
In the focusing leveling device of present invention offer and focusing and leveling method, use spatial light modulator so that it is Measurement hot spot can be modulated according to the thickness etc. of substrate, change the size measuring hot spot, it is to avoid produce detection The phenomenon of hot spot ghost image, thus improve detection accuracy, and then substrate is had stronger adaptability, and adjust System is flexibly, convenient and reliable.
Obviously, those skilled in the art can carry out various change and modification without deviating from the present invention to invention Spirit and scope.So, if the present invention these amendment and modification belong to the claims in the present invention and Within the scope of equivalent technologies, then the present invention is also intended to change and including modification include these.

Claims (10)

1. use the method that focusing leveling device carries out focusing and leveling, described focusing leveling device to include shining Bright unit, projecting cell, image-generating unit and probe unit, described projecting cell includes spatial light modulator; Wherein, the measurement hot spot of described lighting unit incides projecting cell, modulates through spatial light modulator, outgoing To substrate, after described substrate reflects, enter described probe unit through described image-generating unit again;Its feature Being, the method for described focusing and leveling comprises the following steps:
Described substrate is provided,
Described lighting unit sends measurement hot spot and sequentially passes through described projecting cell, substrate and image-generating unit formation Detection hot spot is detected unit and receives, if described detector judges to there is ghost image, and the most described spatial light modulator Hot spot is measured in modulation, until ghost image disappears.
2. the method for focusing and leveling as claimed in claim 1, it is characterised in that described lighting unit includes Light source, illuminating mirror group and optical fiber, described light source sends light after illuminating mirror group optically focused, optical fiber forms survey Amount hot spot sends.
3. the method for focusing and leveling as claimed in claim 1, it is characterised in that described projecting cell also wraps Battery of lens, wherein said control is organized after group battery of lens, the first reflecting mirror group and projection before including control device, projection Device processed drives the modulation of described spatial light modulator to measure hot spot.
4. the method for focusing and leveling as claimed in claim 1, it is characterised in that described image-generating unit includes Organizing battery of lens after organizing battery of lens, the second reflecting mirror group and imaging before imaging, described measurement hot spot reflects through substrate After sequentially pass through organize battery of lens, the second reflecting mirror group and imaging before described imaging after organize battery of lens, form detection Hot spot.
5. the method for focusing and leveling as claimed in claim 4, it is characterised in that described probe unit includes Detector and arithmetic element, described detector receives described detection hot spot, forms light intensity signal;Described computing Unit calculates the pattern of described substrate according to described light intensity signal.
6. the method for focusing and leveling as claimed in claim 3, it is characterised in that described detector transmission letter Number to described control device, control whether described control device drives the modulation of described spatial light modulator to measure light Speckle.
7. the method for focusing and leveling as claimed in claim 1, it is characterised in that described substrate is glass base Plate.
8. the method for focusing and leveling as claimed in claim 1, it is characterised in that described spatial light modulator Thickness, the size modulations of shadow surface according to substrate measure hot spot.
9. the method for focusing and leveling as claimed in claim 8, it is characterised in that through described spatial light modulation After device modulation, length Lp of described measurement hot spot is the distance on substrate less than or equal to 0 light and 1 light Lw, then ghost image disappears;
DescribedWherein, d is the thickness of described substrate, and α is for measuring hot spot on substrate Angle of incidence, n is the relative index of refraction of substrate.
10. the method for focusing and leveling as claimed in claim 9, it is characterised in that the thickness d of described substrate In the range of 0.2mm~2mm.
CN201210485158.3A 2012-11-23 2012-11-23 A kind of focusing leveling device and focusing and leveling method Active CN103838088B (en)

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CN106292197B (en) * 2015-05-24 2018-03-30 上海微电子装备(集团)股份有限公司 A kind of focusing leveling device and method based on image processing techniques
CN106933071B (en) * 2015-12-30 2019-01-29 上海微电子装备(集团)股份有限公司 Focusing leveling device and method
CN106933044B (en) * 2015-12-30 2019-03-12 上海微电子装备(集团)股份有限公司 The defocus slope compensating device and method of focusing and leveling
CN109443210A (en) * 2018-12-13 2019-03-08 苏州亿拓光电科技有限公司 Optical position detection device and method
CN112731773B (en) * 2020-12-31 2024-04-16 中国科学院微电子研究所 Electron beam exposure machine, focusing method and device

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CN102033438A (en) * 2009-09-29 2011-04-27 上海微电子装备有限公司 Focusing and levelling device with expandable measuring range and focusing and levelling method
CN102768469A (en) * 2011-05-03 2012-11-07 上海微电子装备有限公司 Focusing and bisecting system and adjustment method thereof

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JP2002196222A (en) * 2000-12-25 2002-07-12 Nikon Corp Plane position detector and aligner
CN101201549A (en) * 2007-11-30 2008-06-18 北京理工大学 Device and method for focusing and leveling based on microlens array
CN101344734A (en) * 2007-12-28 2009-01-14 上海微电子装备有限公司 Silicon slice focusing and leveling measurement device
CN102033438A (en) * 2009-09-29 2011-04-27 上海微电子装备有限公司 Focusing and levelling device with expandable measuring range and focusing and levelling method
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