CN103831684A - Smart edge grinding machine with movable grinding head set - Google Patents
Smart edge grinding machine with movable grinding head set Download PDFInfo
- Publication number
- CN103831684A CN103831684A CN201210491201.7A CN201210491201A CN103831684A CN 103831684 A CN103831684 A CN 103831684A CN 201210491201 A CN201210491201 A CN 201210491201A CN 103831684 A CN103831684 A CN 103831684A
- Authority
- CN
- China
- Prior art keywords
- grinding head
- control system
- grinding
- bistrique
- drive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/002—Grinding heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a smart edge grinding machine with a movable grinding head set. The smart edge grinding machine is used for grinding the edge of a workpiece, and comprises a machine frame, an edge grinding jig, a grinding head component, a moving mechanism and an industrial control system. The workpiece is arranged on the edge grinding jig which is arranged on the machine frame, and the grinding head component is connected on the moving mechanism and grinds the edge of the workpiece on the edge grinding jig. The moving direction of the moving mechanism is the same as the grinding direction of the workpiece, and the industrial control system is connected with the edge grinding jig, the grinding head component and the moving mechanism. According to the technical scheme, numerical control of the edge grinding machine can be achieved, automation is achieved, labor waste is greatly reduced, and work efficiency is improved.
Description
Technical field
The present invention relates to a kind of edge polisher, particularly a kind of intelligent edge polisher with removable bistrique group.
Background technology
Edge polisher is mainly used in the edge of grinding work piece; for adjusting thickness precision and the thickness of the edge of work; existing edge polisher is generally artificial braking; need multiple workmans to carry out manual operations; the factors such as the grinding position inaccuracy being produced by manual operations and grinding speed are unstable can affect the quality of grinding, if workman's mismate in the time of grinding easily can cause the mistake of grinding, make equipment for grinding frequent shutdown; affect operating efficiency, production efficiency is lower.
Summary of the invention
Object of the present invention is exactly for the problems referred to above, provides a kind of by the intelligent edge polisher of the removable bistrique group of having of the automatic edging of digital control scheme.
To achieve these goals, the invention provides following technical scheme: a kind of intelligent edge polisher with removable bistrique group, for the edge of grinding work piece, comprise frame, edging jig, grinding head assembly, travel mechanism and industrial control system, described workpiece setting is on described edging jig; Described edging jig is arranged in described frame; Described grinding head assembly is connected in described travel mechanism and to the edge of work on described edging jig and carries out grinding; The moving direction of described travel mechanism moves towards identical with the grinding of described workpiece; Edging jig, grinding head assembly and travel mechanism described in described industrial control system control connection.
Preferably, described edging jig comprises fixed part, movable part and tool drive division, and described fixed part is arranged in described frame; Described movable part is connected in the guide rod or the slide rail that are arranged on described fixed part; Described tool drive division drives the described movable part of connection to make it carry out open and close movement with respect to described fixed part; Described workpiece is fixed between described fixed part and movable part; Described tool drive division is electrically connected on described industrial control system.
Preferably, described grinding head assembly comprises grinding head mechanism, feed mechanism, elevating mechanism and support, and described support is connected in described travel mechanism; Described elevating mechanism is connected on described support; Described feed mechanism is connected on described elevating mechanism and by described elevating mechanism oscilaltion; Described grinding head mechanism is connected on described feed mechanism and adjusts the amount of feeding of described grinding head mechanism by described feed mechanism; Described grinding head mechanism is electrically connected on described industrial control system.
Preferably, described grinding head mechanism comprises bistrique, rotating mechanism and angle-adjusting mechanism, and described rotating mechanism comprises rotation servomotor and rotates driving-belt; Described angle-adjusting mechanism comprises adjustment rack and is connected in X-direction adjustment screw and the Z-direction adjustment screw on described adjustment rack; Described bistrique is in transmission connection on the output shaft of described rotation servomotor by rotating driving-belt; Described adjustment rack connects respectively described bistrique and rotates servomotor; Described bistrique contacts with described friction of workpiece; Described adjustment rack mobile link is on described feed mechanism; Described rotation servomotor is electrically connected on described industrial control system.
Preferably, be also provided with displacement transducer between described bistrique and workpiece, described displacement transducer is electrically connected on described industrial control system.
Preferably, described in there is removable bistrique group intelligent edge polisher comprise at least one grinding head mechanism, described grinding head mechanism is rotation circumferential surface and/or rotary end surface grinding; Described grinding head mechanism is along the moving direction setting of described travel mechanism.
Preferably, described travel mechanism comprises driving-belt, drive and drive servomotor, and described drive servomotor is arranged in described frame; Described drive is connected on the output shaft of described drive servomotor; The described driving-belt described drive that is in transmission connection; Described grinding head assembly is connected on non-drive of driving-belt; Described drive servomotor is electrically connected on described industrial control system.
Preferably, described travel mechanism comprises moving track and drive unit; Described grinding head assembly be connected on described drive unit and mobile link on described moving track; Described drive unit is electrically connected on described industrial control system.
Preferably, described in there is removable bistrique group intelligent edge polisher also comprise dust arrester, described dust arrester comprises dust excluding hood, air curtain mechanism and dust exhaust apparatus, described dust excluding hood is provided with opened portion; Described air curtain mechanism comprises blower fan and the air curtain pipe that is connected described blower fan ajutage; Described air curtain pipe offers gap or some holes vertically; Described dust excluding hood covers at the outside of described grinding head assembly and the opened portion of described dust excluding hood is located at described bistrique place; Described air curtain pipe support is located at the opened portion of described dust excluding hood; The air curtain that described air curtain pipe forms seals the opened portion of described dust excluding hood; The aspiration channel of described dust exhaust apparatus connects bottom and/or the side of described dust excluding hood; Described blower fan and dust exhaust apparatus are electrically connected on described industrial control system.
Preferably, described industrial control system is PLC control system or single-chip computer control system or DCS control system.
Adopt the beneficial effect of above technical scheme to be: can realize the numerical control of edge polisher by industrial control system, realize automation, greatly reduce artificial waste, improve operating efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of intelligent edge polisher with removable bistrique group disclosed by the invention;
Fig. 2 is the structural representation of a kind of intelligent edge polisher edging jig with removable bistrique group disclosed by the invention;
Fig. 3 is the structural representation of a kind of intelligent edge polisher grinding head assembly with removable bistrique group disclosed by the invention;
Fig. 4 is the structural representation of a kind of intelligent edge polisher travel mechanism with removable bistrique group disclosed by the invention;
Fig. 5 is the structural representation of a kind of intelligent edging dust removal device with removable bistrique group disclosed by the invention.
Wherein, 1. frame 2. edging jig 21. fixed head 22. portable plate 23. tool cylinder 24. guide rod 3. grinding head assembly 311. bistriques 312. rotate servomotor 313. and rotate driving-belt 3141. adjustment rack 3142.X direction of principal axis and adjust screw 3143.Z direction of principal axis and adjust screw 32. connecting rod 33. lift cylinder 34. support 41. Timing Belt 42. active synchronization and take turns the 43. passive and synchronous 44. transmission servomotor 5.PLC control system 51. displacement display screen 61. dust excluding hood 621. air curtain pipes of taking turns.
The specific embodiment
Describe the preferred embodiment of the present invention in detail below in conjunction with accompanying drawing.
Embodiment 1
Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, as shown in legend wherein, a kind of intelligent edge polisher with removable bistrique group, for the edge of grinding sand paper workpiece, comprise a frame 1, an edging jig 2, a grinding head assembly 3, a travel mechanism and a PLC control system 5, sand paper workpiece setting is on edging jig 2; Edging jig 2 is arranged in frame 1; Grinding head assembly 3 is connected in travel mechanism and to the sand paper edge of work on edging jig 2 and carries out grinding; The moving direction of travel mechanism moves towards identical with the grinding of workpiece; PLC control system 5 control connection edging jigs 2, grinding head assembly 3 and travel mechanism.
Travel mechanism comprises that a Timing Belt 41, an active synchronization wheel 42, three are passive and synchronous and takes turns 43 and a drive servomotor 44, and drive servomotor 44 is arranged in frame 1; Active synchronization wheel 42 is connected on the output shaft of drive servomotor 44; Be in transmission connection above-mentioned active synchronization wheel 42 and three of Timing Belt 41 passive and synchronously take turns 43; Drive servomotor 44 is electrically connected in PLC control system 5, controls the operation of travel mechanism by PLC control system 5.
Edging jig 2 comprises a fixed head 21, a portable plate 22 and a tool cylinder 23, and fixed head 21 is arranged in frame 1; Portable plate 22 is connected on the guide rod 24 being arranged on fixed head 21; Tool cylinder 23 drives connection portable plate 22 to make it carry out open and close movement with respect to fixed head 21; Sand paper workpiece is fixed between fixed head 21 and portable plate 22; Tool cylinder 23 is electrically connected on PLC control system 5, controls the folding of edging jig by PLC control system 5.
Grinding head assembly 3 comprises a grinding head mechanism, a feed mechanism, an elevating mechanism and a support 34,
Grinding head mechanism comprises a bistrique 311, a rotation servomotor 312, rotation driving-belt 313 and an angle-adjusting mechanism, and angle-adjusting mechanism comprises an adjustment rack 3141 and is connected in an X-direction adjustment screw 3142, a Y direction adjustment screw 3143 and the Z-direction adjustment screw 3144 on adjustment rack 3141; Bistrique 311 is in transmission connection on the output shaft of described rotation servomotor 312 by rotating driving-belt 313; Adjustment rack 3141 connects respectively bistrique 311 and rotates servomotor 312; Bistrique 311 contacts with sand paper friction of workpiece.
Feed mechanism comprises a feeding slide rail (not shown) and a connecting rod 32.
Elevating mechanism comprises a lifting sliding rail (not shown) and a lift cylinder 33.
Introduce job step of the present invention below.
One, control tool cylinder 23 by PLC control system 5, make it drive portable plate 22 to slide along guide rod 24, realize and the open and close movement of fixed head 21, thereby clamp or unclamp sand paper workpiece to be ground;
Two, control transmission servomotor 44 by PLC control system 5, make it drive active synchronization wheel 42 to rotate, thereby drive Timing Belt 41 to rotate, thereby drive grinding head assembly 3 to move towards mobile along the grinding of sand paper workpiece;
Three, control lift cylinder 33 by PLC control system 5, make it drive grinding head assembly 3 to move up and down, thereby change the stock removal of grinding head assembly 3;
Four, by being connected in the handle 321 on connecting rod 32, make it drive the amount of feeding of grinding head assembly 3;
Five, control and rotate servomotor 312 by PLC control system 5, make it drive bistrique 311 to carry out grinding to the edge of the sand paper workpiece on edging jig 2;
Six, in the process of grinding, constantly respond to the process of grinding by displacement transducer, and it is shown on displacement display screen 51.
Embodiment 2
Referring to Fig. 1-Fig. 5, as shown in legend wherein, all the other are identical with described embodiment 1, difference is, the intelligent edge polisher with removable bistrique group also comprises a dust arrester, dust arrester comprises a dust excluding hood 61, an air curtain mechanism and a dust exhaust apparatus (not shown), and dust excluding hood 61 is provided with an opened portion; Air curtain mechanism comprises an air curtain pipe 621 of a blower fan (not shown) and connecting fan ajutage; Air curtain pipe 621 offers gap or some holes vertically; Dust excluding hood 61 covers at the outside of grinding head assembly and the opened portion of dust excluding hood 61 is located at bistrique 311 places; Air curtain pipe 621 is set up in the opened portion of dust excluding hood 61; The opened portion of the air curtain sealing dust excluding hood 61 that air curtain pipe 621 forms; The aspiration channel of dust exhaust apparatus connects bottom and/or the side of dust excluding hood 61; Blower fan and dust exhaust apparatus are electrically connected on PLC control system 5.
In grinding process, can produce a large amount of dust, the air curtain forming by dust excluding hood 61 and air curtain pipe 621 now adopts dust exhaust apparatus by it sucking-off within dust can being blocked in to dust excluding hood 61, has reduced pollution.
Embodiment 3
All the other are identical with described embodiment 2, difference is, there is the intelligent edge polisher of removable bistrique group for the back side of grinding sand paper workpiece, comprise four grinding head mechanisms, grinding head mechanism sets gradually as abrasive band is except the grinding of glue rotation circumferential surface, steel wire or the grinding of copper wire rotation circumferential surface, the rotation circumferential surface grinding of dark fund steel and dark fund steel cross grinding; Grinding head mechanism is along the moving direction setting of described travel mechanism.
Abrasive band is except the grinding of glue rotation circumferential surface is for removing the adhesive tape of sand paper back of work; Steel wire or the grinding of copper wire rotation circumferential surface are for corase grind; The grinding of dark fund steel rotation circumferential surface is for refining and form matte; Dark fund steel cross grinding is for deburring.
Embodiment 4
All the other are identical with described embodiment 2, difference is, there is the intelligent edge polisher of removable bistrique group for the front of grinding sand paper workpiece, comprise four grinding head mechanisms, grinding head mechanism sets gradually as the grinding of dark fund steel rotation circumferential surface, the grinding of dark fund steel rotation circumferential surface, steel wire or the grinding of copper wire rotation circumferential surface, and grinding head mechanism is along the moving direction setting of described travel mechanism.
All the other are identical with described embodiment 2, and difference is, travel mechanism comprises a cingulum, a driving gear, three driven gears and a drive servomotor, and drive servomotor is arranged in frame; Driving gear is connected on the output shaft of drive servomotor; Toothed Belts Gearing connects an above-mentioned driving gear and three driven gears; Drive servomotor is electrically connected in PLC control system; Support is connected on non-drive of cingulum.
Embodiment 6
All the other are identical with described embodiment 2, and difference is, travel mechanism comprises that a moving track and drives cylinder; Drive cylinder to be arranged in frame; Support is connected on the piston rod that drives cylinder; Drive cylinder to be electrically connected on PLC control system.
Embodiment 7
All the other are identical with described embodiment 2, and difference is, travel mechanism comprises a moving track, a transmission servomotor and a drive lead screw, and transmission servomotor is arranged in frame, and drive lead screw is connected on the output shaft of transmission servomotor; Support is rotatably connected on drive lead screw and along moving track and slides, and transmission servomotor is electrically connected on PLC control system.
Embodiment 8
All the other are identical with described embodiment 2, and difference is, PLC control system is single-chip computer control system.
Embodiment 9
All the other are identical with described embodiment 2, and difference is, PLC control system is DCS control system.
Adopt the beneficial effect of above technical scheme to be: can realize the numerical control of edge polisher by industrial control system, realize automation, greatly reduce artificial waste, improve operating efficiency.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, and these all belong to protection scope of the present invention.
Claims (10)
1. an intelligent edge polisher with removable bistrique group, for the edge of grinding work piece, is characterized in that, comprises frame, edging jig, grinding head assembly, travel mechanism and industrial control system, and described workpiece setting is on described edging jig; Described edging jig is arranged in described frame; Described grinding head assembly is connected in described travel mechanism and to the edge of work on described edging jig and carries out grinding; The moving direction of described travel mechanism moves towards identical with the grinding of described workpiece; Edging jig, grinding head assembly and travel mechanism described in described industrial control system control connection.
2. the intelligent edge polisher with removable bistrique group according to claim 1, is characterized in that, described edging jig comprises fixed part, movable part and tool drive division, and described fixed part is arranged in described frame; Described movable part is connected in the guide rod or the slide rail that are arranged on described fixed part; Described tool drive division drives the described movable part of connection to make it carry out open and close movement with respect to described fixed part; Described workpiece is fixed between described fixed part and movable part; Described tool drive division is electrically connected on described industrial control system.
3. the intelligent edge polisher with removable bistrique group according to claim 2, is characterized in that, described grinding head assembly comprises grinding head mechanism, feed mechanism, elevating mechanism and support, and described support is connected in described travel mechanism; Described elevating mechanism is connected on described support; Described feed mechanism is connected on described elevating mechanism and by described elevating mechanism oscilaltion; Described grinding head mechanism is connected on described feed mechanism and adjusts the amount of feeding of described grinding head mechanism by described feed mechanism; Described grinding head mechanism is electrically connected on described industrial control system.
4. the intelligent edge polisher with removable bistrique group according to claim 3, is characterized in that, described grinding head mechanism comprises bistrique, rotating mechanism and angle-adjusting mechanism, and described rotating mechanism comprises rotation servomotor and rotates driving-belt; Described angle-adjusting mechanism comprises adjustment rack and is connected in X-direction adjustment screw and the Z-direction adjustment screw on described adjustment rack; Described bistrique is in transmission connection on the output shaft of described rotation servomotor by rotating driving-belt; Described adjustment rack connects respectively described bistrique and rotates servomotor; Described bistrique contacts with described friction of workpiece; Described adjustment rack mobile link is on described feed mechanism; Described rotation servomotor is electrically connected on described industrial control system.
5. the intelligent edge polisher with removable bistrique group according to claim 4, is characterized in that, is also provided with displacement transducer between described bistrique and workpiece, and described displacement transducer is electrically connected on described industrial control system.
6. the intelligent edge polisher with removable bistrique group according to claim 5, is characterized in that, described in there is removable mill group intelligent edge polisher comprise at least one grinding head mechanism, described grinding head mechanism is rotation circumferential surface and/or rotary end surface grinding; Described grinding head mechanism is along the moving direction setting of described travel mechanism.
7. the intelligent edge polisher with removable bistrique group according to claim 6, is characterized in that, described travel mechanism comprises driving-belt, drive and drive servomotor, and described drive servomotor is arranged in described frame; Described drive is connected on the output shaft of described drive servomotor; The described driving-belt described drive that is in transmission connection; Described grinding head assembly is connected on non-drive of driving-belt; Described drive servomotor is electrically connected on described industrial control system.
8. the intelligent edge polisher with removable bistrique group according to claim 6, is characterized in that, described travel mechanism comprises moving track and drive unit; Described grinding head assembly be connected on described drive unit and mobile link on described moving track; Described drive unit is electrically connected on described industrial control system.
9. according to the intelligent edge polisher with removable bistrique group described in claim 7 or 8, it is characterized in that, the described intelligent edge polisher with removable mill group also comprises dust arrester, and described dust arrester comprises dust excluding hood, air curtain mechanism and dust exhaust apparatus, and described dust excluding hood is provided with opened portion; Described air curtain mechanism comprises blower fan and the air curtain pipe that is connected described blower fan ajutage; Described air curtain pipe offers gap or some holes vertically; Described dust excluding hood covers at the outside of described grinding head assembly and the opened portion of described dust excluding hood is located at described bistrique place; Described air curtain pipe support is located at the opened portion of described dust excluding hood; The air curtain that described air curtain pipe forms seals the opened portion of described dust excluding hood; The aspiration channel of described dust exhaust apparatus connects bottom and/or the side of described dust excluding hood; Described blower fan and dust exhaust apparatus are electrically connected on described industrial control system.
10. the intelligent edge polisher with removable bistrique group according to claim 9, is characterized in that, described industrial control system is PLC control system or single-chip computer control system or DCS control system.
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CN201210491201.7A CN103831684B (en) | 2012-11-28 | 2012-11-28 | A kind of intelligent edge polisher with removable bistrique group |
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CN103831684B CN103831684B (en) | 2016-01-20 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104827359A (en) * | 2015-04-22 | 2015-08-12 | 湖州织里荣兴达铝业有限公司 | Aluminum plate grinding and collecting device |
CN105215850A (en) * | 2015-09-15 | 2016-01-06 | 昆山市张浦镇彭德五金厂 | A kind of centreless grinding adjusts machine driver automatically |
CN109227265A (en) * | 2018-11-07 | 2019-01-18 | 安徽中鼎减震橡胶技术有限公司 | A kind of belt edge sander |
CN115519438A (en) * | 2022-09-26 | 2022-12-27 | 湖南银山竹业有限公司 | Bamboo tableware forming machine |
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CN203019179U (en) * | 2012-11-28 | 2013-06-26 | 苏州英达瑞机器人科技有限公司 | Intelligent edge grinding machine with movable grinding head group |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104827359A (en) * | 2015-04-22 | 2015-08-12 | 湖州织里荣兴达铝业有限公司 | Aluminum plate grinding and collecting device |
CN105215850A (en) * | 2015-09-15 | 2016-01-06 | 昆山市张浦镇彭德五金厂 | A kind of centreless grinding adjusts machine driver automatically |
CN105215850B (en) * | 2015-09-15 | 2017-11-03 | 昆山市张浦镇彭德五金厂 | A kind of centreless grinding adjusts machine driver automatically |
CN109227265A (en) * | 2018-11-07 | 2019-01-18 | 安徽中鼎减震橡胶技术有限公司 | A kind of belt edge sander |
CN109227265B (en) * | 2018-11-07 | 2023-10-20 | 安徽中鼎减震橡胶技术有限公司 | Edge sanding machine |
CN115519438A (en) * | 2022-09-26 | 2022-12-27 | 湖南银山竹业有限公司 | Bamboo tableware forming machine |
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