Summary of the invention
The object of the present invention is to provide a kind of pre-processing device of making potato chips, it can effectively carry out pre-treatment to potato fast, improves the working (machining) efficiency of potato chips and reduces production costs.
For realizing such scheme, the present invention adopts following scheme to implement:
A kind of pre-processing device of making potato chips, it is characterized in that: comprise the cleaning device that potato is cleaned, the device for peeling that potato after cleaning is removed the peel, the slicing device that potato after peeling is cut into slices, slicing device comprises the slicing mechanism that potato is cut into slices that the clamping device that clamps of potato after peeling and clamping device one end are arranged, clamping device be left and right corresponding arrange potato is clamped first, two holders form, first, two holders are respectively the curved splint formation that row shape is arranged, curved splint is respectively vertical shape and arranges and form first, the concave panel of the curved splint of two holders is arranged in opposite directions, curved splint is separately fixed on pedestal and can be along first, spacing direction between two holders floats, the other end of clamping device is provided with and pushes the delivery device that interior potato tangential section mechanism one side clamping of clamping device moves.
Further scheme is:
On the convex plate face of curved splint, be provided with a sleeve pipe, on pedestal, be provided with the first cylinder, cylinder body and the pedestal of the first cylinder are connected as a single entity, the propelling movement direction that is axially perpendicular to delivery device of the first cylinder piston rod, end and between that casing pipe sleeve is located at piston rod are provided with Compress Spring, on the concave panel of gripping panel, be evenly provided with the collet that protrudes from plate face, collet is that nontoxic elastoplast forms, and the outline of collet is hemispherical.
The arranged outside of clamping device has the conveyer belt that the potato block after section is carried, the downside of curved splint is provided with gripper shoe, the upper face phase flush arrangement of the upper strata conveyor surface of conveyer belt and gripper shoe, the propelling movement direction of the throughput direction of conveyer belt and delivery device is perpendicular, the cutting knife that forms slicing mechanism is arranged between conveyer belt and clamping device, between clamping device and promotion cylinder, be provided with feed pipe, feed pipe and the clamping device layout that postpones, the piston rod that promotes cylinder is plugged in feed pipe, on the top tube wall of feed pipe, blanking port is set, blanking port place arranges bucket-shaped hopper, delivery device comprises a propelling movement cylinder, the piston rod end that propelling movement cylinder extends in clamping device is provided with push pedal.
Cleaning device comprises the purge tank that a splendid attire potato is cleaned, the top of purge tank is provided with and is connected the lid coordinating with its formation open-close type, on lid, be provided with rabbling mechanism, rabbling mechanism comprises the shaft extending in agitator, on shaft, be provided with the stirring cage of mouse cage shape, form and stir cage and be arranged with cleaning ball silk along the axial arranged puddler outer surface of shaft.
Purge tank internal face is that cleaning ball silk forms, in purge tank, be provided with web plate, web plate is divided into purge tank two chambers arranging up and down, stirs cage and is arranged in purge tank upper chamber, on the tank skin of formation purge tank upper chamber, be provided with charging aperture, charging aperture place is provided with feed hopper.
The purge tank internal face that forms upper chamber is that cleaning ball silk forms, at the bottom of the tank of purge tank, be that detachable-type sealed is connected cooperation with tank body, web plate rotates in fixing purge tank by two gudgeons, the end that gudgeon extends to purge tank outside arranges the rotary handle of rotary meshed plate, on purge tank inwall, be provided with the arc gripper shoe for supporting web plate, on the tank skin of purge tank, be also provided with jack, in jack, be provided with the latch for locking web plate, latch forms grafting with jack and coordinates, be placed in two outsides of gudgeon of latch and arc gripper shoe, when latch locking web plate web plate become to be in tilted layout and web plate to be positioned at the height of latch one side less.
Device for peeling comprises the peeling bucket for splendid attire potato to be removed the peel, and peeling bucket is in tilted layout and rotates and be fixed on pedestal around the dark direction of bucket, and in the bottom of peeling bucket, bucket face is that cleaning ball silk forms, and the driving mechanism that staving bottom arranges orders about peeling bucket and rotates.
In peeling bucket, be provided with peeling ball, the outer surface of peeling ball is that cleaning ball silk forms, peeling ball rolls with the rotation of peeling bucket, on the internal face of peeling bucket bottom, be provided with protruding raised line, the length direction of raised line is consistent with barrel dark direction of peeling bucket, and raised line is along the circumferentially evenly interval setting of peeling bucket.
The bucket wall of peeling bucket is sandwich, the first cavity that sandwich forms is connected and is connected with high-pressure water, on the inwall of peeling bucket, offer apopore, the first cavity is connected and is connected with peeling bucket bucket chamber by apopore, in the apopore scope that cleaning ball silk is arranged on peeling bucket internal face, is uniformly distributed setting.
Between cleaning device, device for peeling, slicing device, be respectively arranged with the conveying device that potato is carried.
By above-mentioned pre-processing device, it can clean, remove the peel and cut into slices potato fast and effectively, improves the efficiency of clips processing and saves cost of labor.
The specific embodiment
In order to make objects and advantages of the present invention clearer, below in conjunction with embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
The technical scheme that the present invention takes is as Fig. 1, shown in 2, a kind of pre-processing device of making potato chips, comprise the cleaning device that potato is cleaned, the device for peeling that potato after cleaning is removed the peel, the slicing device that potato after peeling is cut into slices, slicing device comprises the slicing mechanism that potato is cut into slices that clamping device that potato is clamped and clamping device one end arrange, clamping device be left and right corresponding arrange potato is clamped first, two holders form, first, two holders are respectively the curved splint 11 that row shape arranges and form, curved splint 11 is respectively vertical shape and arranges and form first, the concave panel of the curved splint 11 of two holders is arranged in opposite directions, curved splint 11 is separately fixed on pedestal and can be along first, spacing direction between two holders floats, the other end of clamping device is provided with and pushes the delivery device that interior potato tangential section mechanism one side clamping of clamping device moves.Because potato is irregular spherical, therefore in traditional slicing mechanism, just send out afterwards in a potato slices part the firm clamping realizing potato, cause section to carry out, in the present invention, adopt unsteady curved splint 11 to clamp potato, along with the variation of potato size, also there is corresponding floating to contact with the tensioning of potato phase in curved splint 11, thereby realize the reliable clamping to potato, guarantee the reliable section of potato.
For slicing device more specifically scheme be: on the concave panel of gripping panel, be evenly provided with the collet that protrudes from plate face, collet is that nontoxic elastoplast forms, and the outline of collet is hemispherical.Itself can there is certain deformation in equally distributed collet, the pressure of collet generation deformation should be less than the curved splint 11 suffered pressure that floats.By the adjustment of collet, can further carry out firm clamping to potato like this, to adapt to its irregular surface.Carry for the ease of the potato block after section, in the present invention, the arranged outside of clamping device has the conveyer belt 17 that the potato block after section is carried, the downside of curved splint 11 is provided with gripper shoe, the upper face phase flush arrangement of the upper strata conveyor surface of conveyer belt 17 and gripper shoe, the propelling movement direction of the throughput direction of conveyer belt 17 and delivery device is perpendicular, and the cutting knife that forms slicing mechanism is arranged between conveyer belt 17 and clamping device.
Delivery device comprises a propelling movement cylinder 14, and the piston rod end that propelling movement cylinder 14 extends in clamping device is provided with push pedal 13.Clamping device and promote between cylinder to be provided with feed pipe 16, feed pipe 16 and clamping device layouts that postpone, the piston rod of promotion cylinder is plugged in feed pipe 16, on the top tube wall of feed pipe 16, blanking port is set, and blanking port place arranges bucket-shaped hopper 19.On the convex plate face of curved splint 11, be provided with a sleeve pipe 18, on pedestal, be provided with the first cylinder 15, cylinder body and the pedestal of the first cylinder 15 are connected as a single entity, the propelling movement direction that is axially perpendicular to delivery device of the first cylinder 15 piston rods, end and between that sleeve pipe 18 is set in piston rod are provided with Compress Spring.The potato of slice is put into from hopper 19 like this, then pushed in clamping device by delivery device, in the time that potato pushes to cutting knife downside, cutter mechanism starts to cut into slices, the potato block cutting is delivered to subsequent processing by conveyer belt 17 to carry out other and operates, so repeatedly.
For cleaning device, the present invention takes technical scheme as shown in Fig. 3,4,5, cleaning device comprises the purge tank 20 that a splendid attire potato is cleaned, the top of purge tank 20 is provided with and is connected the lid coordinating with its formation open-close type, on lid, be provided with rabbling mechanism, rabbling mechanism comprises the shaft extending in agitator, is provided with the stirring cage 22 of mouse cage shape on shaft, forms and stirs cage 22 and be arranged with cleaning ball silk along the axial arranged puddler outer surface of shaft.In such scheme, by laying cleaning ball silk on the stirring cage potato being carried out to stirring and washing, in the time of stirring and washing, can carry out certain friction peeling to potato, simplify the follow-up peeling operation of potato, practical operation shows, adopts this device to clean potato, can make the peeling rate of potato reach 40%, the power source of rabbling mechanism is motor 21.
Further scheme is, purge tank 20 internal faces are that cleaning ball silk forms, stir with purge tank 20 internal faces on the best results of cleaning ball silk is set simultaneously.
During due to potato cleaning, can produce a large amount of silt, therefore in the present invention, in purge tank 20, be provided with web plate 23, web plate 23 is divided into purge tank 20 two chambers arranging up and down, stir cage 22 and be arranged in purge tank 20 upper chamber, purge tank 20 internal faces that form upper chamber are that cleaning ball silk forms.After cleaning, silt will fall into the chamber of bottom like this, make potato after cleaning can be fast with silt or other impurity is quick separates.More specifically be operating as, as Fig. 4, shown in 5, at the bottom of the tank of purge tank 20, be that detachable-type sealed is connected cooperation with tank body, web plate 23 rotates in fixing purge tank 20 by two gudgeons, the end that gudgeon extends to purge tank 20 outsides arranges the rotary handle 25 of rotary meshed plate 23, on purge tank 20 inwalls, be provided with the arc gripper shoe for supporting web plate 23, on the tank skin of purge tank 20, be also provided with jack, in jack, be provided with the latch 231 for locking web plate 23, latch 231 forms grafting with jack and coordinates, be placed in two outsides of gudgeon of latch 231 and arc gripper shoe, when latch 231 is locked web plate 23 23 one-tenth of web plates be in tilted layout and web plate 23 to be positioned at the height of latch 231 1 sides less.Before cleaning like this, locking pin locking web plate 23, make web plate 23 become low-angle angle to arrange with horizontal plane, potato is poured in the upper chamber of purge tank 20, inject clear water and start rabbling mechanism and carry out stirring and washing, after stirring and washing finishes, at the bottom of opening purge tank 20 tanks, silt and sewage are discharged, after silt and sewage are discharged, latch 231 is opened, operation rotary handle 25 makes web plate 23 rotations be being in tilted layout of wide-angle, the indentation, there that potato after cleaning like this just can form compared with low side from web plate 23 falls to discharging, potato after cleaning is discharged and is collected, then rotary meshed plate 23 is also locked with latch 231, at the bottom of closing purge tank 20 tanks, carry out the cleaning of next group potato, operation so repeatedly.
More specifically be operating as, when latch 231 is locked web plate 23, the plate face of web plate 23 becomes 1~3 ° of angle to arrange with horizontal plane.Purge tank 20 forms on the tank skin of upper chamber and is provided with charging aperture, and charging aperture place is provided with feed hopper 24, and potato to be cleaned is poured in purge tank 20 from feed hopper 24.
For, the technical scheme that device for peeling the present invention takes as shown in Figure 6, comprise the peeling bucket 31 for splendid attire potato to be removed the peel, peeling bucket 31 is in tilted layout and rotates and be fixed on pedestal around the dark direction of bucket, in the bottom of peeling bucket 31, bucket face is that cleaning ball silk forms, and the driving mechanism of cylinder body bottom setting orders about peeling bucket 31 and rotates.The device for peeling forming by such scheme, potato is poured in peeling bucket 31, drive peeling bucket 31 to rotate by driving mechanism 32, the wiping that rubs of potato and the cleaning ball silk on peeling bucket 31 bottom bucket faces, thereby jacket is removed, because potato has carried out preliminary peeling in cleaning device, therefore, by the further peeling of device for peeling, can make peeling rate reach more than 90%.Whole peeling process is equivalent to take a cleaning ball constantly to carry out wiping on the surface of potato, realizes peeling potatoes.In the present invention, peeling bucket 31 is in tilted layout and is very important, if not being in tilted layout, potato will be centrifugal after synchronous rotary together, and can there is not relative motion.It can be that both forward and reverse directions rotation hockets that driving mechanism 32 orders about potato rotation.
In order to improve decortication effect, further scheme of the present invention is, in peeling bucket 31, is provided with peeling ball, and the outer surface of peeling ball is that cleaning ball silk forms, and peeling ball rolls with the rotation of peeling bucket 31.On the internal face of peeling bucket 31 bottoms, be provided with protruding raised line, the length direction of raised line is consistent with barrel dark direction of peeling bucket 31, and raised line is along the circumferentially evenly interval setting of peeling bucket 31.The setting of raised line and peeling ball, can further increase decortication effect, and experiment is found, raised line and peeling ball are set simultaneously, peeling rate can be increased to more than 95%.
More preferred scheme is, the bucket wall of peeling bucket 31 is sandwich, the first cavity that sandwich forms is connected and is connected with high-pressure water, on the inwall of peeling bucket 31, offer apopore, the first cavity is connected and is connected by 31 barrels of chambeies of apopore and peeling bucket, in the apopore scope that cleaning ball silk is arranged on peeling bucket 31 internal faces, is uniformly distributed setting.Bucket wall is arranged to sandwich, it is mainly the cleaning of being convenient to remain in the jacket in peeling bucket 31, water under high pressure can be gone out the jacket accumulating in cleaning ball silk, realizes the quick cleaning of device for peeling, realizes fast the peeling to next batch potato.
Concrete scheme is, described base comprises first and second base 33,34 of arranging up and down, peeling bucket 31 is fixed on the first base 33, first and second base 33,34 is articulated and connected, form the jointed shaft being articulated and connected and be axially positioned at horizontal plane and be arranged vertically perpendicular to the dark direction of bucket of peeling bucket 31, the governor motion 35 arranging on the second base 34 regulates the first base 33 to rotate around jointed shaft.When peeling bucket 31 rotates peeling, the dark direction of bucket of peeling bucket 31 is arranged horizontal by 45 °~60 ° angles.
In a word, pre-processing device provided by the invention, it can clean, remove the peel and cut into slices potato fast and effectively, improves the efficiency of clips processing and saves cost of labor.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.