CN104719801A

CN104719801A - Potato chip production pretreatment equipment

Info

Publication number: CN104719801A
Application number: CN201510166200.9A
Authority: CN
Inventors: 王辉
Original assignee: Individual
Current assignee: Individual
Priority date: 2014-04-10
Filing date: 2014-04-10
Publication date: 2015-06-24

Abstract

The invention discloses potato chip production pretreatment equipment which comprises a cleaning device, a peeling device, a rinsing device and a slicing device. The peeling device comprises a peeling bucket used for accommodating potatoes to be peeled, the peeling bucket is obliquely arranged and is fixed on a base in the manner of rotating along the depth direction of the bucket, the inner bucket surface of the bottom of the peeling bucket is formed by cleaning ball wires, and a driving mechanism arranged at the bottom of the body of the bucket drives the peeling bucket to rotate. By the above pretreatment equipment, the potatoes can be effectively and rapidly made into potato chips, processing efficiency of the potato chips is improved, and labor cost is saved.

Description

A kind of pre-processing device producing potato chips

The present invention is the applying date is on 04 10th, 2014, and application number is 201410143397X, and denomination of invention is the divisional application of the patent of invention of " production equipment of potato chips ".

Background technology

The present invention relates to potato fried food processing apparatus field, be specifically related to a kind of pre-processing device producing potato chips.

Background technology

Potato is edible a kind of vegetables, and the traditional Chinese medical science thinks that the flat taste of potato is sweet nontoxic, energy strengthening the spleen and stomach, and in beneficial controlled atmosphere, relieving spasm to stop pain, tonneau is defecated.To weakness of the spleen and the stomach, indigestion, stomach is got along well, gastral cavity abdomen is had a pain, the not smooth patient outcome that defecates is remarkable.The food such as French fries, potato block, potato block that potato makes is deeply by the hobby of consumers in general.Need to carry out pre-treatment to potato before the processing of French fries, potato chips, potato block, that is potato is removed the peel, the process such as section.Because potato is irregular orbicule, therefore at present alignment is carried out process and is mostly undertaken by manual operation, and at the bottom of its production efficiency, cost is high.Potato is planted in inside soil simultaneously, and the potato surface of purchase is more or less all bonded with soil or dust, therefore, before being processed into other products, need clean it then.Cleaning is generally tentatively cleaned in purge tank, but the potato after cleaning also needs to carry out secondary cleaning, traditional secondary cleaning is all carry out in a service sink, its water consumption is large, cost is high, and is not easy to follow-up potato collection conveying, also needs in addition to clean it after potato decortication, the potato peel being attached to potato surface is washed, is convenient to follow-up processing.

Summary of the invention

The object of the present invention is to provide a kind of pre-processing device producing potato chips, it can carry out pre-treatment to potato effectively fast, improves the working (machining) efficiency of potato chips and reduces production cost.

For realizing such scheme, the present invention adopts following scheme to implement:

A kind of pre-processing device producing potato chips, it is characterized in that: comprise the cleaning device that potato is cleaned set gradually, to the device for peeling that the potato after cleaning is removed the peel, potato after peeling is carried out to the elution device of drip washing, to the slicing device that the potato after peeling is cut into slices, the immersion system flooding colour protecting liquid is carried out to the potato after section, the potato of dipping colour protecting liquid is carried out to the vacuum frying device of vacuum frying, and to the potato after the fried deoiler carrying out de-oiling and the packing device packed, cleaning device comprises the purge tank that a splendid attire potato carries out cleaning, the top of purge tank is provided with and is connected with its formation open-close type the lid coordinated, lid is provided with rabbling mechanism, rabbling mechanism comprises the shaft extended in agitator, shaft is provided with the stirring cage of mouse cage shape, forms and stir cage and be arranged with cleaning ball silk along the puddler outer surface that shaft is axial arranged, device for peeling comprises the peeling bucket treating peeled potatoes for splendid attire, and peeling bucket is in tilted layout and rotates around the dark direction of bucket and is fixed on pedestal, and in the bottom of peeling bucket, bucket face is that cleaning ball silk is formed, and the driving mechanism arranged bottom staving orders about peeling bucket and rotates, elution device comprises conveying mechanism, conveying mechanism is the conveying roller carried potato being spaced shape layout, conveying roller rotates and is fixed in frame, the top of conveying roller is provided with to spray water on conveying roller carries out the water spraying mechanism of drip washing to the potato of conveying, the two ends arranged outside of conveying roller has the backplate arranged higher than conveying roller, the scope that backplate is arranged along conveying roller is arranged, the below of conveying mechanism is provided with the material collecting tank for collecting the potato peel that cleaning is separated, the bottom land of material collecting tank is skewed layout and to be positioned at the bottom land of conveying mechanism feed end side lower, filter screen is provided with in material collecting tank, material collecting tank is divided into two sections along flute length direction by filter screen, filter screen projection is in the horizontal plane positioned at the outside that conveying mechanism projects in the horizontal plane, material collecting tank lowest part is provided with delivery port, delivery port is connected with tank by tube connector.

By above-mentioned pre-processing device, it can clean potato fast and effectively, removes the peel and cut into slices, and improves the efficiency of potato chips processing and saves cost of labor.

Accompanying drawing explanation

Fig. 1 is structural representation of the present invention;

Fig. 2 is the structural representation of dicing device;

Fig. 3 is the structural representation of cleaning device;

Fig. 4 is the top view of Fig. 3;

Fig. 5 is the A-A sectional view of Fig. 4;

Fig. 6 is the structural representation of device for peeling,

Fig. 7 is the structural representation of elution device,

Fig. 8 is the structural representation of material collecting tank.

Detailed description of the invention

In order to make objects and advantages of the present invention clearly understand, below in conjunction with embodiment, the present invention is described in detail further.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.

The technical scheme that the present invention takes is as Fig. 1, 2, 7, shown in 8, a kind of pre-processing device producing potato chips, comprise the cleaning device that potato is cleaned set gradually, to the device for peeling that the potato after cleaning is removed the peel, potato after peeling is carried out to the elution device of drip washing, to the slicing device that the potato after peeling is cut into slices, the immersion system flooding colour protecting liquid is carried out to the potato after section, the horse bell potato chips of dipping colour protecting liquid is carried out to the vacuum frying device of vacuum frying, and to the French fries after the fried deoiler carrying out de-oiling and the packing device packed, slicing device comprises the slicing mechanism of cutting into slices to potato that the clamping device that clamps potato and clamping device one end are arranged, clamping device is clamp potato first of the corresponding layout in left and right, two holders are formed, first, the curved splint 11 that two holders are respectively column-shaped arrangement is formed, curved splint 11 is arranged in vertical shape respectively and is formed first, the concave panel of the curved splint 11 of two holders is arranged in opposite directions, curved splint 11 to be separately fixed on pedestal and can along first, spacing direction between two holders floats, the other end of clamping device is provided with the delivery device that movement is carried out in the potato tangential section mechanism side pushing clamping in clamping device, elution device comprises conveying mechanism, conveying mechanism is the conveying roller 41 carried potato being spaced shape layout, conveying roller 41 rotates and is fixed in frame, the top of conveying roller 41 is provided with to spray water on conveying roller 41 carries out the water spraying mechanism of drip washing to the potato of conveying, the two ends arranged outside of conveying roller 41 has the backplate 43 arranged higher than conveying roller 41, the scope that backplate 43 is arranged along conveying roller 41 is arranged, the below of conveying mechanism is provided with the material collecting tank 45 for collecting the potato peel that cleaning is separated, the bottom land of material collecting tank 45 is skewed layout and to be positioned at the bottom land of conveying mechanism feed end side lower, filter screen 46 is provided with in material collecting tank 45, material collecting tank 45 is divided into two sections along flute length direction by filter screen 46, filter screen 46 projection is in the horizontal plane positioned at the outside that conveying mechanism projects in the horizontal plane, material collecting tank 45 lowest part is provided with delivery port 47, delivery port 47 is connected with tank by tube connector.Adopt such scheme can realize the potato after to peeling to clean, realize being separated of potato peel and potato simultaneously, improve the working (machining) efficiency of potato.Owing to adopting drip washing, can using water wisely relative to the cleaning of original service sink, the water after drip washing simultaneously can be collected into the preliminary cleaning for potato in tank.Because potato is irregular spherical, therefore in traditional slicing mechanism, the firm clamping realized potato is just sent out afterwards in a potato slice part, section is caused to carry out, adopt floating curved splint 11 pairs of potatoes to clamp in the present invention, along with the change of potato size, also there is corresponding floating to contact with the tensioning of potato phase in curved splint 11, thus the reliable retention realized potato, ensure the reliable section of potato.

For slicing device more specifically scheme be: the concave panel of gripping panel is evenly provided with the collet protruding from plate face, collet is that nontoxic elastoplast is formed, and the outline of collet is hemispherical.Itself can there is certain deformation in equally distributed collet, the pressure of collet generation deformation should be less than curved splint 11 and carry out the suffered pressure that floats.Like this by the adjustment of collet, firm clamping can be carried out to potato further, to adapt to its irregular surface.For the ease of the horse bell potato chips conveying after section, in the present invention, the arranged outside of clamping device has the conveyer belt 17 that the horse bell potato chips after to section is carried, the downside of curved splint 11 is provided with gripper shoe, the upper strata conveying zone face of conveyer belt 17 and the upper face phase flush arrangement of gripper shoe, the throughput direction of conveyer belt 17 and the propelling movement direction of delivery device perpendicular, form the cutting knife of slicing mechanism and be arranged between conveyer belt 17 and clamping device.

Delivery device comprises a propelling movement cylinder 14, pushes cylinder 14 piston rod end extended in clamping device and is provided with push pedal 13.Be provided with feed pipe 16 between clamping device and promotion cylinder, feed pipe 16 and clamping device are postponed and are arranged, the piston rod promoting cylinder is plugged in feed pipe 16, and the top tube wall of feed pipe 16 arranges blanking port, and blanking port place arranges bucket-shaped hopper 19.The convex plate face of curved splint 11 is provided with a sleeve pipe 18, pedestal is provided with the first cylinder 15, cylinder body and the pedestal of the first cylinder 15 are connected as a single entity, the propelling movement direction being axially perpendicular to delivery device of the first cylinder 15 piston rod, sleeve pipe 18 is set in the end of piston rod and is provided with Compress Spring between.The potato of such slice is put into from hopper 19, then push in clamping device by delivery device, when on the downside of potato pushes to cutting knife, cutter mechanism starts to cut into slices, the horse bell potato chips cut is delivered to subsequent processing by conveyer belt 17 to carry out other and operates, so repeatedly.

For cleaning device, the present invention takes technical scheme as shown in Fig. 3,4,5, cleaning device comprises the purge tank 20 that a splendid attire potato carries out cleaning, the top of purge tank 20 is provided with and is connected with its formation open-close type the lid coordinated, lid is provided with rabbling mechanism, rabbling mechanism comprises the shaft extended in agitator, shaft is provided with the stirring cage 22 of mouse cage shape, forms and stirs cage 22 and be arranged with cleaning ball silk along the puddler outer surface that shaft is axial arranged.In such scheme, by laying cleaning ball silk on stirring cage potato being carried out to stirring and washing, when stirring and washing, certain friction peeling can be carried out to potato, simplify the peeling operation that potato is follow-up, practical operation shows, adopts this device to clean potato, the peeling rate of potato can be made to reach 40%, and the power source of rabbling mechanism is motor 21.

Further scheme is, purge tank 20 internal face is that cleaning ball silk is formed, stir with purge tank 20 internal face on the best results of cleaning ball silk is set simultaneously.

During due to potato washing, a large amount of silt can be produced, therefore in the present invention, web plate 23 is provided with in purge tank 20, purge tank 20 is divided into two chambers arranged up and down by web plate 23, stirring cage 22 is arranged in purge tank 20 upper chamber, and purge tank 20 internal face forming upper chamber is that cleaning ball silk is formed.So after cleaning, silt will fall into the chamber of bottom, make clean after potato can fast with silt or other impurity quick separating.More specifically be operating as, as Fig. 4, shown in 5, be that detachable-type sealed is connected and coordinates with tank body at the bottom of the tank of purge tank 20, web plate 23 rotates in fixing purge tank 20 by two gudgeons, the gudgeon end extended to outside purge tank 20 arranges the rotary handle 25 of rotary meshed plate 23, purge tank 20 inwall is provided with the curved support plate for supporting web plate 23, the tank skin of purge tank 20 is also provided with jack, the latch 231 for locking web plate 23 is provided with in jack, latch 231 and jack form grafting and coordinate, latch 231 and curved support plate be placed in gudgeon two outside, when web plate 23 locked by latch 231, web plate 23 one-tenth is in tilted layout and web plate 23 height that is positioned at latch 231 side is less.Before such cleaning, locking pin locking web plate 23, web plate 23 is made to become low-angle angle to arrange with horizontal plane, potato is poured in the upper chamber of purge tank 20, injected clear water and startup rabbling mechanism carry out stirring and washing, after stirring and washing terminates, open at the bottom of purge tank 20 tank, silt and sewage are discharged, after silt and sewage are discharged, latch 231 is opened, operation rotary handle 25 makes web plate 23 rotate being in tilted layout in wide-angle, the indentation, there that potato after such cleaning just can be formed from web plate 23 compared with low side falls to discharging, potato after cleaning is discharged and is collected, then rotary meshed plate 23 is also locked with latch 231, close at the bottom of purge tank 20 tank, carry out the cleaning of next group potato, so repeatedly operate.

More specifically be operating as, when web plate 23 locked by latch 231, the plate face of web plate 23 becomes 1 ~ 3 ° of angle to arrange with horizontal plane.The tank skin that purge tank 20 forms upper chamber is provided with charging aperture, and charging aperture place is provided with feed hopper 24, and potato to be cleaned is poured in purge tank 20 from feed hopper 24.

For, the technical scheme that device for peeling the present invention takes as shown in Figure 6, comprise the peeling bucket 31 treating peeled potatoes for splendid attire, peeling bucket 31 is in tilted layout and rotates around the dark direction of bucket and is fixed on pedestal, in the bottom of peeling bucket 31, bucket face is that cleaning ball silk is formed, and the driving mechanism that cylinder body bottom is arranged orders about peeling bucket 31 and rotates.By the device for peeling that such scheme is formed, potato is poured in peeling bucket 31, peeling bucket 31 is driven to rotate by driving mechanism 32, potato carries out friction wiping with the cleaning ball silk removed the peel bottom bucket 31 on bucket face, thus potato peel is removed, because potato has carried out preliminary peeling in cleaning device, therefore by the further peeling of device for peeling, peeling rate can be made to reach more than 90%.Whole peeling process is equivalent to take a cleaning ball constantly to carry out wiping on the surface of potato, realizes potato decortication.In the present invention, peeling bucket 31 is in tilted layout and is very important, if not being in tilted layout, potato will centrifugal after synchronous rotary together, and can not relative motion be there is.It can be that both forward and reverse directions rotation hockets that driving mechanism 32 orders about potato rotation.

In order to improve decortication effect, further scheme of the present invention is, is provided with peeling ball in peeling bucket 31, and the outer surface of peeling ball is that cleaning ball silk is formed, and peeling ball rolls with the rotation of peeling bucket 31.The internal face of peeling bucket 31 bottom is provided with protruding raised line, and the length direction of raised line is consistent with the dark direction of bucket of peeling bucket 31, and raised line is arranged along the circumferential uniform intervals of peeling bucket 31.The setting of raised line and peeling ball, can increase decortication effect further, and experiment finds, arranges raised line and peeling ball simultaneously, peeling rate can be increased to more than 95%.

More preferred scheme is, the bucket wall of peeling bucket 31 is sandwich, the first cavity that sandwich is formed is connected with high-pressure water and is connected, the inwall of peeling bucket 31 offers apopore, first cavity is connected by apopore is connected with peeling bucket 31 barrels of chamber, is uniformly distributed setting in the scope of apopore cleaning ball silk layout on peeling bucket 31 internal face.Bucket wall is arranged to sandwich, and be mainly convenient to the cleaning of the potato peel remained in peeling bucket 31, the potato peel accumulated in cleaning ball silk can be gone out by water under high pressure, realizes the quick cleaning of device for peeling, realizes the peeling to next batch potato fast.

Concrete scheme is, described base comprises first and second base 33,34 arranged up and down, peeling bucket 31 is fixed on the first base 33, first and second base 33,34 is articulated and connected, form the jointed shaft be articulated and connected axially be positioned at horizontal plane and be arranged vertically perpendicular to the dark direction of bucket of removing the peel bucket 31, the governor motion 35 that the second base 34 is arranged regulates the first base 33 to rotate around jointed shaft.The dark direction of bucket of removing the peel bucket 31 when peeling bucket 31 rotates peeling is arranged horizontal by 45 ° ~ 60 ° angles.

Due to potato be leached after need to be delivered to respectively in each slicing device and carry out slicing treatment, therefore, for elution device more specifically scheme be, as shown in Figure 7,8, the end of conveying mechanism arranges the flow distribution plate 44 carrying out shunting conveying to potato, the plate length direction of flow distribution plate 44 is consistent with the conveying side of conveying mechanism, the plate face of flow distribution plate 44 is arranged perpendicular to horizontal plane, flow distribution plate 44 is arranged along conveying roller 41 roller length direction interval, and each flow distribution plate 44 is the finger-shaped layout that palm opens along the throughput direction of conveying mechanism.Be transported in slicing device by each potato that flow distribution plate 44 is shunted like this and process, automatically carry out charging, enhance productivity.

More specifically scheme is: the gap between each conveying roller 41 is 4 ~ 6mm.Water spraying mechanism is that the sparge pipe 42 arranged above conveying mechanism is formed, and sparge pipe 42 is arranged along the throughput direction interval of conveying mechanism, and sparge pipe 42 is connected with water source.The bottom of each conveying roller 41 is provided with the brush body roll surface of conveying roller 41 being carried out to brush, and the length of brush body is consistent with the length of conveying roller 41.Clearance control between conveying roller 41, at 4 ~ 6mm, can make potato peel effectively to discharge between roll gap, not affect again the normal conveying of potato, because potato peel easily sticks mutually with conveying roller 41 roll surface, therefore, arranges brush body and brush in the present invention.In said apparatus, potato is cleaned and is carried on conveying roller 41, and the potato peel of cleaning is collected by filter screen 46, and it can be used for Feed Manufacturing.

A liquid bath being loaded with colour protecting liquid can be adopted to form for immersion system, the equipment with identical function existed in prior art all can be adopted to realize for vacuum frying device, deoiler, packing device.

In a word, the equipment of production potato block provided by the invention, it can clean potato fast and effectively, removes the peel and cut into slices, and improves the efficiency of potato block processing and saves cost of labor.

The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims

1. produce the pre-processing device of potato chips for one kind, it is characterized in that: comprise the cleaning device that potato is cleaned set gradually, to the device for peeling that the potato after cleaning is removed the peel, potato after peeling is carried out to the elution device of drip washing, to the slicing device that the potato after peeling is cut into slices, cleaning device comprises the purge tank that a splendid attire potato carries out cleaning, the top of purge tank is provided with and is connected with its formation open-close type the lid coordinated, lid is provided with rabbling mechanism, rabbling mechanism comprises the shaft extended in agitator, shaft is provided with the stirring cage of mouse cage shape, forms and stir cage and be arranged with cleaning ball silk along the puddler outer surface that shaft is axial arranged, device for peeling comprises the peeling bucket treating peeled potatoes for splendid attire, and peeling bucket is in tilted layout and rotates around the dark direction of bucket and is fixed on pedestal, and in the bottom of peeling bucket, bucket face is that cleaning ball silk is formed, and the driving mechanism arranged bottom staving orders about peeling bucket and rotates, elution device comprises conveying mechanism, conveying mechanism is the conveying roller carried potato being spaced shape layout, conveying roller rotates and is fixed in frame, the top of conveying roller is provided with to spray water on conveying roller carries out the water spraying mechanism of drip washing to the potato of conveying, the two ends arranged outside of conveying roller has the backplate arranged higher than conveying roller, the scope that backplate is arranged along conveying roller is arranged, the below of conveying mechanism is provided with the material collecting tank for collecting the potato peel that cleaning is separated, the bottom land of material collecting tank is skewed layout and to be positioned at the bottom land of conveying mechanism feed end side lower, filter screen is provided with in material collecting tank, material collecting tank is divided into two sections along flute length direction by filter screen, filter screen projection is in the horizontal plane positioned at the outside that conveying mechanism projects in the horizontal plane, material collecting tank lowest part is provided with delivery port, delivery port is connected with tank by tube connector.

2. the pre-processing device producing potato chips as claimed in claim 1, it is characterized in that: in peeling bucket, be provided with peeling ball, the outer surface of peeling ball is that cleaning ball silk is formed, peeling ball rolls with the rotation of peeling bucket, the internal face of peeling bucket bottom is provided with protruding raised line, the length direction of raised line is consistent with the dark direction of bucket of peeling bucket, and raised line is arranged along the circumferential uniform intervals of peeling bucket, purge tank internal face is that cleaning ball silk is formed, be provided with web plate in purge tank, purge tank is divided into two chambers arranged up and down by web plate, stirs cage and is arranged in purge tank upper chamber, the tank skin of formation purge tank upper chamber is provided with charging aperture, and charging aperture place is provided with feed hopper, the purge tank internal face forming upper chamber is that cleaning ball silk is formed, be that detachable-type sealed is connected and coordinates with tank body at the bottom of the tank of purge tank, web plate rotates in fixing purge tank by two gudgeons, the gudgeon end extended to outside purge tank arranges the rotary handle of rotary meshed plate, purge tank inwall is provided with the curved support plate for supporting web plate, the tank skin of purge tank is also provided with jack, the latch for locking web plate is provided with in jack, latch and jack form grafting and coordinate, latch and curved support plate be placed in gudgeon two outside, during latch locking web plate, web plate becomes to be in tilted layout and the web plate height that is positioned at latch side is less.

3. the pre-processing device producing potato chips as claimed in claim 1, it is characterized in that: the bucket wall of peeling bucket is sandwich, the first cavity that sandwich is formed is connected with high-pressure water and is connected, the inwall of peeling bucket offers apopore, first cavity is connected by apopore is connected with peeling bucket bucket chamber, is uniformly distributed setting in the scope of apopore cleaning ball silk layout on peeling bucket internal face.