CN103826800B - Refining work support apparatus, refining Work support method and refining Work support system - Google Patents

Refining work support apparatus, refining Work support method and refining Work support system Download PDF

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Publication number
CN103826800B
CN103826800B CN201280047127.8A CN201280047127A CN103826800B CN 103826800 B CN103826800 B CN 103826800B CN 201280047127 A CN201280047127 A CN 201280047127A CN 103826800 B CN103826800 B CN 103826800B
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mentioned
refining
work support
steel plate
information
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CN103826800A (en
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中尾宪午
原田稔
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Nippon Steel Corp
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Nippon Steel Corp
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00—Measuring arrangements characterised by the use of optical techniques
    • G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/8806—Specially adapted optical and illumination features
    • G01N2021/8809—Adjustment for highlighting flaws
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8854—Grading and classifying of flaws
    • G01N2021/8861—Determining coordinates of flaws
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8854—Grading and classifying of flaws
    • G01N2021/8867—Grading and classifying of flaws using sequentially two or more inspection runs, e.g. coarse and fine, or detecting then analysing
    • G01N2021/887—Grading and classifying of flaws using sequentially two or more inspection runs, e.g. coarse and fine, or detecting then analysing the measurements made in two or more directions, angles, positions
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
    • G01N2021/889—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques providing a bare video image, i.e. without visual measurement aids

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Analytical Chemistry (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Signal Processing (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • General Factory Administration (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

A kind of refining work support apparatus, support the refining operation of steel plate, it has: camera head, shooting surface of steel plate; Display unit, surface of steel plate shows image; And control device, according to the refining related information be associated with the refining operation of steel plate obtained from apparatus for management of information and the shooting image obtained from camera head, control display unit, to remove the refining position of operation or the flaw that carries out around it in refining related information of display removes refining benchmark needed for operation and process for purification as Work support information carrying out flaw as refining operation.

Description

Refining work support apparatus, refining Work support method and refining Work support system
Technical field
The present invention relates to the refining work support apparatus of the refining operation supporting steel plate, refining Work support method and refining Work support system.
Its content according on 02 06th, the 2012 Japanese Patent Application 2012-023173 CLAIM OF PRIORITY to Japanese publication, and is applied at this by the application.
Background technology
The refining operation of steel plate, except removing except flaw by grinding etc., also relates to the many aspects such as dimension measurement, spray head-stamp brush, impression.Now, indicating the operation of operator is by carrying out as the scraps of paper of operation instruction ticket printing.The result of the middle inputs such as the inspection operation of operation before having is reflected in the content that above-mentioned operation indicates.
When the steel plate as subject material arrives operation, the surface of operator's check object material again while indicating ticket to carry out contrasting with above-mentioned operation, after judging to the confirmation of the charging to of maintenance position, dimension measurement position, based on the necessity etc. of spray target printing and impression, start refining operation.
After the refining end of job, operator reaffirms the surface of steel plate as subject material, and after charging to its result on operation instruction ticket in hand-written mode, refining job result is input to business computer, thus terminates a series of flow chart.
In recent years, owing to operation being indicated ticket to realize electronization, thus undertaken with no paper at all by panel type terminal display image.Further, dimension measurement result sends as electronic information by operation in the past, and is received by this panel type terminal side joint, which reduces homework burden.And then, in order to show in panel type terminal, check in operation at flaw, flaw location is inputted as coordinate information.
But, really take after subject material being carried out spray the mark operation of mark or impression etc., refining operation afterwards and the end of job that the needs such as industry repeatedly carry out operation this point by operator on steel plate as the same as before.Therefore, for raising operating efficiency or the secure context guaranteeing operator, need more to improve.
Patent Document 1 discloses the content using in the flaw minimizing technology of steel plate and there is the self-propelled flaw removal device of CCD camera head.By this device, make flaw remove operation and realize automation, but before above-mentioned flaw removes operation, operation steel plate being implemented to the various marks, dimension measurement, impression etc. corresponding with the kind of flaw does not realize automation, and need the operation such as mark based on operator, this point as usual.
Prior art document
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2000-296453 publication
Summary of the invention
The problem that invention will solve
The object of the invention is to, the refining operating efficiency and the refining work support apparatus alleviating the burden of operator, refining Work support method and refining Work support system that can improve steel plate are provided.
The present invention reaches relevant object to solve the problem and adopts following scheme.
That is, (1) refining work support apparatus according to an embodiment of the present invention, support the refining operation of steel plate, it has: camera head, takes the surface of steel plate of above-mentioned steel plate, display unit, above-mentioned surface of steel plate shows image, and control device, according to the refining related information be associated with the refining operation of above-mentioned steel plate obtained from apparatus for management of information, and from the shooting image that above-mentioned camera head obtains, control above-mentioned display unit, using the refining position on above-mentioned surface of steel plate or show in above-mentioned refining related information needed for the refining operation carrying out above-mentioned refining position information around it as Work support information, carry out flaw as above-mentioned refining operation to remove the above-mentioned refining position of operation or above-mentioned Work support packets of information shown around it and remove refining benchmark needed for operation and process for purification containing above-mentioned flaw.
(2) in the refining work support apparatus described in above-mentioned (1), preferably, above-mentioned control device identifies the action of the operator carrying out above-mentioned refining operation according to above-mentioned shooting image, and control above-mentioned display unit, change according to the action of above-mentioned operator to make the display state of above-mentioned Work support information.
(3) in the refining work support apparatus described in above-mentioned (2), preferably, above-mentioned control device is by controlling above-mentioned display unit, according to the action of above-mentioned operator, carry out the display of above-mentioned Work support information and at least one in the change of the display position of non-display switching, above-mentioned Work support information, the change of the display size of above-mentioned Work support information and the additional display of the side information relevant with above-mentioned Work support information.
(4) in the refining work support apparatus described in above-mentioned (1), preferably, above-mentioned control device identifies the action of the operator carrying out above-mentioned refining operation according to above-mentioned shooting image, and controls peripheral unit according to the action of above-mentioned operator.
(5) in the refining work support apparatus described in above-mentioned (4), preferably, above-mentioned peripheral unit is the lighting device irradiating above-mentioned surface of steel plate, and above-mentioned control device controls the brightness of above-mentioned lighting device according to the action of above-mentioned operator.
(6) in the refining work support apparatus according to any one of above-mentioned (1) to (5), preferably, above-mentioned control device when gone out according to above-mentioned shooting image recognition the end of job shown around above-mentioned refining position or together with above-mentioned Work support information charge to region charged to the end of job mark, be judged as the refining end of job at above-mentioned refining position.
(7) in the refining work support apparatus described in above-mentioned (6), preferably, above-mentioned control device is when being judged as the above-mentioned refining end of job, above-mentioned display unit is controlled be indicate the arrow at other the refining positions next should carrying out refining operation in the display of the precalculated position of above-mentioned surface of steel plate.
(8) in above-mentioned (6) or the refining work support apparatus described in (7), preferably, above-mentioned control device is when being judged as the above-mentioned refining end of job, check the refining position of the above-mentioned refining end of job according to above-mentioned shooting image, and its check result is sent to above-mentioned apparatus for management of information.
(9) in the refining work support apparatus according to any one of above-mentioned (6) to (8), preferably, above-mentioned control device is when being judged as finishing above-mentioned refining operation to all above-mentioned refining positions, above-mentioned display unit being controlled is show All Jobs end in the precalculated position of above-mentioned surface of steel plate.
(10) in the refining work support apparatus according to any one of above-mentioned (1) to (9), preferably, the surrounding that above-mentioned control device reads above-mentioned refining position according to above-mentioned shooting image or the additional process code shown together with above-mentioned Work support information charge to the additional process code charged in region, and the above-mentioned additional process code of this reading is sent to above-mentioned apparatus for management of information.
(11) in the refining work support apparatus according to any one of above-mentioned (1) to (10), preferably, above-mentioned control device measures the size of above-mentioned steel plate according to above-mentioned shooting image, judge whether the measured value of above-mentioned size meets the specification of regulation, and the measured value of its result of determination and above-mentioned size is sent to above-mentioned apparatus for management of information.
(12) in the refining work support apparatus according to any one of above-mentioned (1) to (11), preferably, above-mentioned control device is when having gone out the operator carrying out above-mentioned refining operation and having carried out indicating the action adding refining position according to above-mentioned shooting image recognition, by above-mentioned display unit control be, above-mentioned on above-mentioned surface of steel plate add refining position or its around, show flaw code and charge to region together with above-mentioned Work support information.
(13) in the refining work support apparatus described in above-mentioned (12), preferably, above-mentioned control device reads above-mentioned flaw code according to above-mentioned shooting image and charges to the above-mentioned flaw code charged in region, and the above-mentioned flaw code of this reading and the above-mentioned positional information adding refining position are sent to above-mentioned apparatus for management of information.
(14) in the refining work support apparatus according to any one of above-mentioned (1) to (13), preferably, above-mentioned display unit is the laser drawing apparatus showing image by irradiating laser to above-mentioned surface of steel plate.
(15) in the refining work support apparatus according to any one of above-mentioned (1) to (14), preferably, also have trimming device, in the face being provided in above-mentioned surface of steel plate, direction and face foreign side move up freely, for above-mentioned refining operation.
(16) in the refining work support apparatus described in above-mentioned (15), preferably, above-mentioned trimming device has at least one in flaw grinding mechanism, flaw Rong Xiao mechanism, application printing mechanism and eindruckwerk.
Further, the refining Work support method of (17) one embodiment of the present invention, for supporting the refining operation of steel plate, it has: the operation obtaining the refining related information be associated with the refining operation of above-mentioned steel plate; Obtain the operation of the shooting image of the surface of steel plate of above-mentioned steel plate; And according to above-mentioned refining related information and above-mentioned shooting image, refining position on above-mentioned surface of steel plate or the operation of the information needed for refining operation as Work support information of carrying out above-mentioned refining position shown around it in above-mentioned refining related information, carry out flaw as above-mentioned refining operation and remove the above-mentioned refining position of operation or above-mentioned Work support packets of information shown around it and remove refining benchmark needed for operation and process for purification containing above-mentioned flaw.
(18) in the refining Work support method described in above-mentioned (17), preferably, also have: the operation identifying the action of the operator carrying out above-mentioned refining operation according to above-mentioned shooting image; The operation changed with making the display state of above-mentioned Work support information according to the action of above-mentioned operator.
(19) in the refining Work support method described in above-mentioned (18), preferably, in the operation making the display state of above-mentioned Work support information change, according to the action of above-mentioned operator, carry out the display of above-mentioned Work support information and at least one in the change of the display position of non-display switching, above-mentioned Work support information, the change of the display size of above-mentioned Work support information and the additional display of the side information relevant with above-mentioned Work support information.
(20) in the refining Work support method described in above-mentioned (17), preferably, also have: the operation identifying the action of the operator carrying out above-mentioned refining operation according to above-mentioned shooting image; With the operation controlling peripheral unit according to the action of above-mentioned operator.
(21) in the refining Work support method described in above-mentioned (20), preferably, in the operation controlling above-mentioned peripheral unit, the brightness of the lighting device irradiating above-mentioned surface of steel plate is controlled according to the action of above-mentioned operator.
(22) in the refining Work support method according to any one of above-mentioned (17) to (21), preferably, also have: according to above-mentioned shooting image, the operation that the end of job charged in region marks is charged in the surrounding identifying above-mentioned refining position or the end of job shown together with above-mentioned Work support information; With when identifying above-mentioned end of job mark, be judged as the operation of the refining end of job at above-mentioned refining position.
(23) in the refining Work support method described in above-mentioned (22), preferably, also having: when being judged as the above-mentioned refining end of job, indicating the operation of the arrow at other the refining positions next should carrying out refining operation in the display of the precalculated position of above-mentioned surface of steel plate.
(24) in the refining Work support method described in above-mentioned (22) or (23), preferably, also having: when being judged as the above-mentioned refining end of job, checking the operation at the refining position of the above-mentioned refining end of job according to above-mentioned shooting image; The operation that can read is set to by the check result at above-mentioned refining position.
(25) in the refining Work support method according to any one of above-mentioned (22) to (24), preferably, also have: when being judged as finishing above-mentioned refining operation to all above-mentioned refining positions, in the operation of the precalculated position of above-mentioned surface of steel plate display All Jobs end.
(26) in the refining Work support method according to any one of above-mentioned (17) to (25), preferably, also have: according to above-mentioned shooting image, the surrounding reading above-mentioned refining position or the additional process code shown together with above-mentioned Work support information charge to the operation of the additional process code charged in region; The operation that can read is set to by read above-mentioned additional process code.
(27) in the refining Work support method according to any one of above-mentioned (17) to (26), preferably, also have: the operation measuring the size of above-mentioned steel plate according to above-mentioned shooting image; Judge whether the measured value of above-mentioned size meets the operation of the specification of regulation; And the measured value of result of determination and above-mentioned size that whether the measured value of above-mentioned size is met above-mentioned specification is set to the operation that can read.
(28) in the refining Work support method according to any one of above-mentioned (17) to (27), preferably, also have: according to above-mentioned shooting image, identify that the operator carrying out above-mentioned refining operation has carried out indicating the operation of the action adding refining position; Refine around position with above-mentioned the adding on above-mentioned surface of steel plate, show the operation that region charged to by flaw code together with above-mentioned Work support information.
(29) in the refining Work support method described in above-mentioned (28), preferably, also have: read according to above-mentioned shooting image the operation that the flaw code charged in region charged to by above-mentioned flaw code; The operation that can read is set to by read above-mentioned flaw code and the above-mentioned positional information adding refining position.
And then, the refining Work support system of (30) one embodiment of the present invention, it has: the refining work support apparatus according to any one of above-mentioned (1) to (16) of supporting the refining operation of steel plate; And apparatus for management of information, the refining related information be associated with the refining operation of above-mentioned steel plate is provided to above-mentioned refining work support apparatus.
Invention effect
Refining work support apparatus according to above-mentioned (1) or the refining Work support method described in above-mentioned (17), when carrying out the refining operation of steel plate, refining position on surface of steel plate or its around, the information (especially carry out flaw and remove the refining position of operation for refining benchmark and process for purification) needed for refining operation at above-mentioned refining position shows as Work support information, thus operator easily can identify the position at the refining position on surface of steel plate and the information needed for refining operation at above-mentioned refining position, its result, the refining operating efficiency of steel plate can be improved, and alleviate the burden of operator.
Refining work support apparatus according to above-mentioned (2) or the refining Work support method described in above-mentioned (18), operator can change the display state of Work support information consciously, thus can improve refining operating efficiency further.
Refining work support apparatus according to above-mentioned (3) or the refining Work support method described in above-mentioned (19), such as by carrying out the change of the display of Work support information and the display position of non-display switching or Work support information according to the action of operator, can prevent the display of Work support information from hindering the situation of refining operation, by carrying out the change of the display size of Work support information, operator's easily visual confirmation Work support information can be made, and, by carrying out the additional display of the side information relevant to Work support information, operator can be made easily to understand Work support information.
Refining work support apparatus according to above-mentioned (4) or the refining Work support method described in above-mentioned (20), operator can carry out operation operated from a distance on one side peripheral unit on steel plate, thus can improve refining operating efficiency further.
Refining work support apparatus according to above-mentioned (5) or the refining Work support method described in above-mentioned (21), such as, when peripheral unit is the lighting device irradiating surface of steel plate, operator can the brightness of operated from a distance lighting device, thus when the refining information that the visual confirmation of operator is shown on surface of steel plate, can by dimmed for the brightness of lighting device, thus improve the visuality of refining information, when operator carries out refining operation, the brightness of lighting device can be brightened, thus improve workability.
Refining work support apparatus according to above-mentioned (6) or the refining Work support method described in above-mentioned (22), control device can be identified in refining position surface of steel plate finishing refining operation automatically.
Refining work support apparatus according to above-mentioned (7) or the refining Work support method described in above-mentioned (23), after operator finishes the refining operation at some refining positions on surface of steel plate, easily can find the refining position next should carrying out refining operation, thus can improve refining operating efficiency further.
Refining work support apparatus according to above-mentioned (8) or the refining Work support method described in above-mentioned (24), automatic inspection can finish the refining position of refining operation on surface of steel plate, and, its check result concentrates on apparatus for management of information and can be read, thus refining flow chart terminate after the quality examination of steel plate become easy.
Refining work support apparatus according to above-mentioned (9) or the refining Work support method described in above-mentioned (25), operator easily can identify the situation of the refining end of job at all refining positions on surface of steel plate, thus can improve refining operating efficiency further.
Refining work support apparatus according to above-mentioned (10) or the refining Work support method described in above-mentioned (26), operator is when some refining positions need busy work, by means of only representing that the additional process code of additional operation that this busy work is carried out charges to surrounding in this refining position or additional process code charges to region, this additional process code just can be made to concentrate on apparatus for management of information and can be read, thus easily can confirm that refining flow chart terminates the rear new additional operation added.
Refining work support apparatus according to above-mentioned (11) or the refining Work support method described in above-mentioned (27), automatically can judge whether the size of steel plate meets the specification of regulation, and the measured value of this result of determination and size concentrates on apparatus for management of information and can be read, thus refining flow chart terminate after the dimensional gaughing of steel plate become easy.
Refining work support apparatus according to above-mentioned (12) or the refining Work support method described in above-mentioned (28), when operator has found new surface blemish on surface of steel plate, Work support information can be shown the position of this surface blemish (adding refining position).
Refining work support apparatus according to above-mentioned (13) or the refining Work support method described in above-mentioned (29), as mentioned above the new positional information adding refining position that adds and flaw code concentrate on apparatus for management of information and can be read, thus operator can easily confirm refining flow chart terminate after on surface of steel plate the position of newfound surface blemish or the state of this flaw.
Refining work support apparatus according to above-mentioned (14), uses laser drawing apparatus as display unit, and the visuality of thus shown on surface of steel plate Work support information improves.
Refining work support apparatus according to above-mentioned (15), in the face that the trimming device being used in refining operation is provided in surface of steel plate in advance direction and face foreign side upwards with mobile freely, thus can improve refining operating efficiency further.
Refining work support apparatus according to above-mentioned (16), can tackle any refining operation, thus can improve refining operating efficiency further.
Refining Work support system according to above-mentioned (30), operator easily can identify the position at the refining position of surface of steel plate and the information needed for refining operation at this refining position, its result, can improve the refining operating efficiency of steel plate, and alleviate the burden of operator.
Accompanying drawing explanation
Fig. 1 is the structure diagram of the refining work support apparatus 1 of one embodiment of the present invention.
Fig. 2 is the system construction drawing of the refining Work support system 500 utilizing the production management system 600 of gray mill to construct.
Fig. 3 A is the action flow chart of refining work support apparatus 1.
Fig. 3 B is the action flow chart of refining work support apparatus 1.
Fig. 4 illustrates the figure of state showing Work support information W1, W2 near each refining position P1, the P2 on surface of steel plate 101.
Fig. 5 illustrates the figure being judged as the state showing the arrow A R indicating other the refining positions next should carrying out refining operation when finishing refining operation on surface of steel plate 101.
Fig. 6 illustrates the figure in the state of the precalculated position of surface of steel plate 101 display All Jobs end M when being judged as all refining ends of job on surface of steel plate 101.
Fig. 7 is the figure that the structure being provided with the trimming device 14 can refining operation automatically in refining work support apparatus 1 is shown.
Detailed description of the invention
Below, with reference to accompanying drawing, one embodiment of the present invention is described.
Fig. 1 is the structure diagram of the refining work support apparatus 1 of present embodiment.Above-mentioned refining work support apparatus 1 carries out the refining operation (flaw removes operation or application presswork etc.) of steel plate 100 for supporting operator, have camera head 11, laser drawing apparatus 12 and control device 13.
In addition, steel plate 100 is the steel plate being sent to refining flow chart at gray mill after calendering procedure, cut-out operation, surface inspection operation.Namely, steel plate 100 is at calendering procedure and cuts off in operation shaping in the mode of each size conforms customer specifications making thickness, length and width, and in surface inspection operation checked surface blemish (confirmation of the position, type, the degree of depth etc. of surface blemish).This steel plate 100 is positioned over the operation post carrying out refining operation for operator in refining flow chart.
The camera head 11 of refining work support apparatus 1 and laser drawing apparatus 12 are arranged at the top of above-mentioned operation post.Camera head 11 is such as CCD camera etc., the surface (surface of steel plate 101) of shooting steel plate 100, and exports the captured image data representing above-mentioned shooting image to control device 13.In addition, when can not take the general image of surface of steel plate 101 with a camera head 11, also image of multiple camera 11 can be set.
Laser drawing apparatus 12, under the state of the control of controlled device 13, irradiates laser L to surface of steel plate 101 and shows image.Such as, as shown in Figure 1, if assuming that with the appointment angle of steel plate 100 for origin of coordinates O, with the long limit of steel plate 100 for X-axis, and with the XY coordinate system that the minor face of steel plate 100 is Y-axis, then laser drawing apparatus 12 while scan laser L two-dimensionally while change the intensity of laser L in above-mentioned XY coordinate system, and surface of steel plate 101 shows two dimensional image.
In addition, need to utilize the laser drawing apparatus 12 that at least can scan the whole surface of surface of steel plate 101, but when can not scan the whole surface of surface of steel plate 101 with a laser drawing apparatus 12, multiple stage laser drawing apparatus 12 also can be set.Further, the display unit showing image at surface of steel plate 101 is not limited to above-mentioned laser drawing apparatus 12, also can utilize the projection type image display apparatus (so-called projecting apparatus) etc. as light source such as light emitting diode or Halogen lamp LED.
Control device 13 according to the refining related information be associated with the refining operation of steel plate 100 obtained from apparatus for management of information described later (business computer 2, database server 4) and the captured image data that inputs from camera head 11 (namely, the shooting image of surface of steel plate 101), control laser drawing apparatus 12, with the finish bit position on surface of steel plate 101 or show this finish bit position place in above-mentioned refining related information around it refining operation needed for information, as Work support information.
In addition, above-mentioned Work support information also can the refining position on surface of steel plate 101 or any position display around it, but illustrates the situation showing Work support information around refining position below.
Here, the refining related information of steel plate 100 comprises the surface inspection data (list data to there being the flaw code of the XY coordinate of the surface blemish being present in steel plate 100, the type of presentation surface flaw) of steel plate 100, flaw removes refining benchmark needed for operation and process for purification, the number of spray mark template used in application presswork (such as, the operation of spray mark) or the XY coordinate etc. at printing position.
Detailed content is shown in further part, such as, control device 13 controls laser drawing apparatus 12, to show the flaw code in above-mentioned refining related information, refining benchmark and process for purification as Work support information around the refining position of carrying out flaw removal operation as refining operation.Further, such as, control device 13 controls laser drawing apparatus 12, to show the number of the spray mark template in above-mentioned refining related information as Work support information around the refining position of carrying out the operation of spray mark as refining operation.In addition, above-mentioned control device 13 controls laser drawing apparatus 12, charges to region and additional process code charges to region to show the end of job together with above-mentioned Work support information at each refining position.
As shown in Figure 2, the production management system 600 of the refining work support apparatus 1 and gray mill with structure as above is connected.The production management system 600 of gray mill is such as made up of the hierarchy system of three-decker, is namely made up of the process equipment 5 of the business computer 2 of upper layer, the process computer 3 of meta layer and database server 4 and lower layer and field apparatus 6.
Business computer 2 is the upper computer of the production schedule of steel plate 100 in Lump management gray mill, is connected in the mode that can communicate via upper network HN with process computer 3.In above-mentioned business computer 2, except the customer specifications (each specification such as each size of the thickness of the steel plate 100 of customer requirement, length, width or flatness) of steel plate 100, also log in advance and have the flaw in above-mentioned refining related information to remove refining benchmark and process for purification needed for operation, be used in the various information such as the number of the spray mark template of spray mark operation or the XY coordinate at printing position.
Process computer 3 is connected with business computer 2 in the mode that can communicate via upper network HN, and is connected with database server 4, process equipment 5 and field apparatus 6 in the mode that can communicate via lower network LN.Above-mentioned process computer 3 is according to the process data (determination data such as temperature or table rotating speed, flow, pressure) from field apparatus 6 reception, the production schedule from business computer 2 reception and customer specifications, control the process equipment 5 of each operation, or to the manufacture instruction of operator's display based on the above-mentioned production schedule and customer specifications of each operation or the computer of above-mentioned process data.
Database server 4 is for by various data database such as the process data received from field apparatus 6 via lower network LN or the surface inspection data of steel plate 100 that obtains from surface inspection operation and the computer managed.In addition, with regard to steel plate 100, each is assigned serial number, and the serial number of above-mentioned surface inspection data and each steel plate 100 is accordingly by data base system.
Process equipment 5 such as also comprises the transfer equipments etc. such as belt conveyor except the production equipment of each operation such as calender or cutting machine.In addition, that in fact make process equipment 5 action according to the control of process computer 3 is the PLC(ProgrammableLogicController being arranged at process equipment 5: programmable logic controller (PLC)) etc. slave control device.
Field apparatus 6 is for being arranged at the measurement device class such as thermometer, tachometer, flowmeter, pressure gauge, valve positioner of process equipment 5.
The control device 13 of refining work support apparatus 1 is connected with the lower network LN of above-mentioned production management system 600, obtain the surface inspection data of steel plate 100 from database server 4, and remove the various information such as refining benchmark needed for operation and process for purification, the number of spray mark template or the XY coordinate at printing position via process computer 3 from the flaw that business computer 2 obtains steel plate 100.
Like this, the production management system 600 of gray mill can be connected with refining work support apparatus 1, and business computer 2 and database server 4 are utilized as the apparatus for management of information that refining related information is provided to refining work support apparatus 1, construct refining Work support system 500 of the present invention.
In addition, in refining Work support system 500 shown in Fig. 2, the refining related information of steel plate 100 separately logs in respectively in business computer 2 and database server 4, thus sending a part for refining related information from business computer 2 to refining work support apparatus 1, need via process computer 3.
Namely, in refining Work support system 500 shown in Fig. 2, although process computer 3 becomes necessary structural element, but also can carry out unified management with a computer (apparatus for management of information) and refine related information, and this computer directly can be communicated with refining work support apparatus 1, the refining Work support system not needing process computer 3 can also be constructed thus.
Then, the action of refining work support apparatus 1 is described.
Fig. 3 A and Fig. 3 B is the action flow chart of refining work support apparatus 1.First, as shown in Figure 3A, if control device 13 detects be placed with steel plate 100 at the operation post of refining flow chart, then according to the captured image data inputted from camera head 11 (namely, the shooting image of surface of steel plate 101), read the serial number (step S1) of the steel plate 100 of the predetermined position being printed on surface of steel plate 101.
Then, control device 13 obtains the surface inspection data corresponding with the serial number of steel plate 100 from database server 4, and is stored in (step S2) in internal storage.And then, control device 13 is removed refining benchmark and process for purification needed for operation via process computer 3 from the flaw that business computer 2 obtains steel plate 100, is used in the various information such as the number of the spray mark template of spray mark operation and the XY coordinate at printing position, and is stored in (step S3) in internal storage.Thus, in the internal storage of control device 13, all refining related informations are stored.
Then, control device 13 is according to the refining related information be stored in internal storage and the captured image data inputted from camera head 11, control laser drawing apparatus 12, around the refining position on surface of steel plate 101, show the information needed for refining operation at this refining position in above-mentioned refining related information as Work support information (step S4).
Specifically, in above-mentioned steps S4, first the appointment angle of steel plate 100 by the image procossing based on captured image data, is identified as origin of coordinates O by control device 13, and the long limit of the steel plate 100 extended from above-mentioned origin of coordinates O and minor face is identified as respectively X-axis and Y-axis (with reference to Fig. 1).Then, control device 13, according to the XY coordinate system identified as described above, the XY coordinate of surface blemish being stored in internal storage and the XY coordinate at printing position, grasps the position at each refining position on surface of steel plate 101.
Then, as shown in Figure 4, control device 13 controls laser drawing apparatus 12, with on surface of steel plate 101, the surrounding's display such as carrying out refining position (that is, the position of the surface blemish) P1 of flaw removal operation as refining operation is stored in the flaw code in the refining related information of internal storage, refining benchmark and process for purification as Work support information W1.
Here, as shown in Figure 4, the word such as " 401 ", " 5L8Y6 ", " 02015 " as Work support information W1, such as, is arranged with.The flaw code that " 401 " are the type of presentation surface flaw." 5 " in " 5L8Y6 " represent outward appearance benchmark, and " L " represents method for trimming, and " 8 " represent granularity, and " Y " represents whether weld finishing, and " 6 " represent welding condition." 02015 " represents lower limit thickness of slab.
Namely, this Work support information W1 of display around refining position P1, carry out the operator of refining operation thus except the state of surface blemish, also easily can identify the following information needed for refining operation (flaw removal operation): utilize 5 extras to see benchmark as refining benchmark; Utilize and use roughness to be that the next method at the upper grinding skin flaw of rolling direction (L direction) of No. 8 granularities (abrading article) is as process for purification; But, in order to maintain lower limit thickness of slab, also welding finishing (or finishing welding) can be carried out according to No. 6 welding conditions.
And, equally, as shown in Figure 4, control device 13 controls laser drawing apparatus 12, with on surface of steel plate 101, such as carry out the number (such as, " NO.3 ") of surrounding's display spray mark template of refining position (that is, based on the printing position of the spray mark operation) P2 spraying mark operation as refining operation as Work support information W2.That is, this Work support information W2 is presented at around refining position P2, and the operator carrying out refining operation thus easily can identify that utilizing No. 3 to spray mark template carries out spraying the information needed for refining operation (operation of spray mark) marking operation.
In addition, Fig. 4 is exemplified with the situation showing Work support information W1, W2 in the part adjacent with the right side of refining position P1, P2, as long as but do not hinder the position of refining operation, also can at any position display Work support information W1, the W2 up and down of refining position P1, P2 when so overlooking.And, refining position P1, P2 and the distance between Work support information W1, W2 are not particularly limited, but from the viewpoint of the position being made operator identify refining position P1, P2 by display Work support information W1, W2, preferably as far as possible from position display Work support information W1, the W2 close to refining position P1, P2.
And then, as shown in Figure 4, control device 13 controls laser drawing apparatus 12, charges to region B1 and additional process code charges to region B2 to show the end of job on each refining position P1, P2 of surface of steel plate 101 together with above-mentioned Work support information W1, W2.The end of job is charged to region B1 and is charged to by operator the region that the end of job marks (such as, V word mark) when refining the refining end of job at P1, P2 place, position.Additional process code charges to region B2 for needing to charge to during busy work the region of the additional process code (such as, 3 bit digital) representing the additional operation that busy work is carried out when the refining end of job at refining P1, P2 place, position.
By the process of above step S4, show the information needed for refining operation at P1, P2 place, each refining position as Work support information W1, W2 around each refining position P1, P2 on surface of steel plate 101, complete the preparation being carried out refining operation by operator on surface of steel plate 101.Thus, operator easily can identify the position of each refining position P1, P2 on surface of steel plate 101 and the information needed for refining operation at P1, P2 place, each refining position, its result, the raising of refining operating efficiency and the burden of operator that can realize steel plate 100 alleviate.
Then, as shown in Figure 3A, control device 13 is according to the captured image data inputted from camera head 11, the person that comes assignment is current, and to carry out the refining position of refining operation (following, be called current refining position), and identify the action of the operator at current refining position, judge the action (step S5) whether operator specifies.In addition, as the technology of the action by identifying personage based on the image procossing of captured image data, such as, the known technologies such as technology described in Japanese Unexamined Patent Publication 2009-176059 publication can be utilized.
In above-mentioned steps S5 when " no (NO) ", control device 13 is transitioned into the process of step S7 described later, in above-mentioned steps S5 when " being (Yes) ", control device 13 controls laser drawing apparatus 12, to make the display state of the Work support information at current refining position change (step S6) according to the action of the operator identified.
Specifically, in above-mentioned steps S6, control device 13 is by controlling laser drawing apparatus 12, according to the action of operator, such as, carry out at least one in the display of Work support information and the additional display of the change of the change of the display position of non-display switching, Work support information, the display size of Work support information, the side information relevant with Work support information.
As mentioned above, by according to the action case of operator as the change of the display position of the display and non-display switching or Work support information of carrying out Work support information, can prevent the display of Work support information from hindering refining operation.Further, by according to the action case of operator as carried out the change of the display size of Work support information, operator can easily visual confirmation Work support information.Further, by according to the action case of operator as carried out the additional display of the side information relevant to Work support information, operator can be made easily to understand Work support information.
Like this, by making control device 13, there is the action identifying and carry out the operator of refining operation, and control the function that laser drawing apparatus 12 changes according to the action of operator to make the display state of Work support information, operator can be made to change the display state of Work support information consciously, thus can improve refining operating efficiency further.
In addition, if the action of operator that control device 13 identifies " being (Yes) " in above-mentioned steps S5 is relevant to the operation of ancillary equipment, so also can the step controlling ancillary equipment according to the action of this operator be set separately.Here, ancillary equipment refers to other devices of being arranged at beyond the refining work support apparatus 1 of refining flow chart.Such as, when ancillary equipment is the lighting device for irradiating surface of steel plate 101, control device 13 controls the brightness of above-mentioned lighting device according to the action of the operator identified.
Thus, when operator confirms the content of the Work support information at current refining position, the brightness of lighting device can be made dimmed, to improve the visuality of Work support information, when operator carries out refining operation at current refining position, the brightness of lighting device can be made to brighten, to improve workability.Like this, there is the action identifying and carry out the operator of refining operation and the function controlling ancillary equipment according to the action of operator by making control device 13, operator can be made while carry out operation operated from a distance on one side ancillary equipment on steel plate 100, thus can to improve refining operating efficiency further.
Then, control device 13 is according to the captured image data inputted from camera head 11, judge that the end of job shown together with Work support information around current refining position is charged in region whether to have charged to the end of job and mark (such as, V word mark) (step S7).This end of job mark be by operator when the refining end of job at current refining position, such as utilize chalk etc. to charge to.
In above-mentioned steps S7 when " no (NO) ", control device 13 turns back to the process of above-mentioned steps S5, and monitor the action of operator, and in above-mentioned steps S7 when " being (Yes) ", be judged as the refining end of job (step S8) at current refining position.
In addition, not needing the end of job have to be charged to region is presented on surface of steel plate 101, as long as control device 13 also can be made to have charged to end of job mark around current refining position, be just judged as the function of the refining end of job at this current finish position place.
Then, as shown in Figure 3 B, control device 13, according to the captured image data inputted from camera head 11, judges that the additional process code shown together with Work support information around current refining position is charged in region and whether has charged to additional process code (step S9).This additional process code, when needing busy work when the refining end of job at current refining position by operator, such as utilizes chalk etc. to charge in order to the additional operation of this busy work being carried out logs in database server 4.
In above-mentioned steps S9 when " no (NO) ", control device 13 is transitioned into the process of step S11 described later, and in above-mentioned steps S9 when " being (Yes) ", control device 13 reads and charges to the additional process code charging to region in additional process code, and sends (step S10) to database server 4.Like this, operator needs when current refining position busy work, charge to region by means of only the additional process code to current refining position and charge to additional process code, above-mentioned additional process code just can be made to concentrate (being logged) to be read in database server 4, thus easily can confirm that refining flow chart terminates the rear new additional operation added.
In addition, not needing additional process code have to be charged to region is presented on surface of steel plate 101, as long as control device 13 also can be made to have charged to additional process code around current refining position, just read above-mentioned additional process code and the function sent to database server 4.
Then, control device 13 judges whether the refining operation at all refining positions terminates, and in other words, judges whether charge to region at All Jobs end mark has charged to end of job mark (step S11).In above-mentioned steps S11 when " no (NO) ", such as, as shown in Figure 5, control device 13 controls laser drawing apparatus 12, the arrow A R(step S12 indicating other the refining positions next should carrying out refining operation is shown) with the precalculated position (such as, be judged as the position that the current refining position of the refining end of job is adjacent) at surface of steel plate 101.In addition, with regard to the display position of arrow A R, as long as the position that operator easily identifies, so any position can.
Thus, next operator should carry out other refining positions of refining operation after can easily finding the refining end of job at current refining position on surface of steel plate 101, thus can improve refining operating efficiency (especially effective when the size of steel plate 100 is large) further.In addition, control device 13 turns back to the process of above-mentioned steps S5 after above-mentioned steps S12 terminates, and monitors the action of the operator at next refining position.
On the other hand, in above-mentioned steps S11 when " being (Yes) ", namely, when being judged as the refining end of job at all refining positions, such as, as shown in Figure 6, control device 13 controls laser drawing apparatus 12, to show All Jobs end M(step S13 in the precalculated position (such as, middle position) of surface of steel plate 101).Thus, operator easily can identify the situation of the refining end of job at all refining positions on surface of steel plate 101, thus can improve refining operating efficiency further.In addition, with regard to the display position of All Jobs end M, as long as the position that operator easily identifies, so any position can.
As mentioned above, according to the present embodiment, operator easily can identify the position at the refining position on surface of steel plate 101 and the information (Work support information) needed for refining operation at this refining position, its result, the refining operating efficiency of steel plate 100 can be improved, and alleviate the burden of operator.
In addition, the present invention by the restriction of above-mentioned embodiment, can not exemplify variation as described below.
(1) such as, also control device 13 can be made to have following function: according to the captured image data inputted from camera head 11, check the refining position being judged as the refining end of job, and its check result is sent to database server 4 and can reads.
Want to realize above-mentioned functions, can in the flow chart shown in Fig. 3 A and Fig. 3 B, such as, after step S8 and step S9, following step is set: control device 13, according to the captured image data inputted from camera head 11, checks the current refining position being judged as the refining end of job; The check result of this current finish position is sent to database server 4 by control device 13.
Specifically, control device 13 such as when checking that having carried out flaw removes the refining position of operation, by the image procossing based on captured image data, judges whether surface blemish is removed to the degree meeting outward appearance benchmark.Further, control device 13, such as when checking the refining position of having carried out spraying mark operation, by the image procossing based on captured image data, judges to spray word printed after marking operation whether correct (whether the spray mark template being used in the operation of spray mark is correct).
Thus, on surface of steel plate 101, automatic inspection can finish the refining position of refining operation, and above-mentioned check result concentrates on database server 4 and can be read, thus refining flow chart terminate after the quality examination of steel plate 100 become easy.
(2) such as, also control device 13 can be made to have following function: according to the captured image data inputted from camera head 11, measure the size of steel plate 100, and judge that whether the measured value of this size meets the specification (customer specifications) of regulation, and the measured value of its result of determination and size is sent to database server 4 and can reads.
Want to realize above-mentioned functions, in the flow chart of Fig. 3 B, such as, after step s 13, following step can be set: control device 13 measures the size (size of length and width) of steel plate 100 according to captured image data; Control device 13 judges whether the measured value of size meets customer specifications; The measured value of result of determination and size that whether the measured value of size is met customer specifications by control device 13 is sent to database server 4.
Thus, automatically can judge whether the size of steel plate 100 meets customer specifications, and the measured value of its result of determination and size concentrates on database server 4 and can be read, thus refining flow chart terminate after the dimensional gaughing of steel plate 100 become easy.
(3) such as, also control device 13 can be made to have following function: according to the captured image data inputted from camera head 11, be identified as the operator carrying out refining operation to have carried out indicating additional refining position (especially, the position of surface blemish) action when, control laser drawing apparatus 12, charge to region with adding refining position or showing flaw code around it together with only comprising the Work support information of refining benchmark and process for purification on surface of steel plate 101; Read the flaw code charged to and charge to region in flaw code according to captured image data, and the positional information (XY coordinate) at read flaw code and additional refining position is sent to database server 4 and can reads.
Want to realize these functions, in the flow chart of Fig. 3 A, such as, after step s4, following step can be set: control device 13, according to captured image data, identifies that the operator carrying out refining operation has carried out indicating the action adding refining position; Control device 13 controls laser drawing apparatus 12, charges to region with adding refining position or showing flaw code around it together with only comprising the Work support information of refining benchmark and process for purification on surface of steel plate 101; Control device 13, according to captured image data, reads the flaw code charged to and charge to region in flaw code; The XY coordinate at read flaw code and additional refining position is sent to database server 4 by control device 13.
Thus, when operator has found new surface blemish on surface of steel plate 101, Work support information can be shown the position of this surface blemish (adding refining position), and charge to region to flaw code and charge to flaw code, the state adding the flaw at refining position thus also can be input to control device 13.And, the new additional XY coordinate adding refining position and flaw code log in database server 4 and can read as mentioned above, and thus operator easily can confirm that refining flow chart terminates the position of newfound surface blemish or the state of this surface blemish in rear steel plate 100.
(4) in above-mentioned embodiment, the situation of the refining operation on surface of steel plate 101 is implemented exemplified with the Work support information cause operator described according to laser drawing apparatus 12, but following structure can be adopted automatically to carry out refining operation: the trimming device 14 outside direction (direction in XY plane) and face, direction (Z-direction orthogonal with XY plane) moved freely in the face being arranged on surface of steel plate 101, the Work support information of laser drawing apparatus 12 description is taken with camera head 11, and control above-mentioned trimming device 14 by control device 13 according to captured image data.
Such as, as shown in Figure 7, trimming device 14 is made up of gate framework 20, chassis 21, pillar 22, rotating turret mechanism 23, flaw grinding mechanism 24 and application printing mechanism 25.Specifically, with arrange across the mode of steel plate 100 along X-direction move freely gate framework 20, and make to travel on the top of above-mentioned gate framework 20 along the chassis 21 of Y direction movement, make chassis 21 be movable to the optional position of surface of steel plate 101.In chassis 21, the groove of the top of the through chassis 21 of pillar 22 and gate framework 20, and arrange in the mode be freely elevated, be equipped with the application printing mechanism 25 of flaw grinding mechanism 24 and jet printing type in the lower end of above-mentioned pillar 22 via rotating turret mechanism 23.That is, pillar 22 moves (lifting) along Z-direction for making rotating turret mechanism 23.
In this structure, under the state depicting Work support information by laser drawing apparatus 12 on surface of steel plate 101, surface of steel plate 101 is taken by camera head 11, control device 13 is according to the Work support information of shooting image display, flaw grinding mechanism 24 is moved up in XYZ side, automatically can carry out flaw thus and remove operation.
According to the reason such as surface blemish is special and when needing the operation beyond flaw grinding mechanism 24, by rotating turret mechanism 23, application printing mechanism 25 is rotated to the position (refining position) of surface blemish, thus is used in the spray mark operation etc. of display identification symbol or delivery destination etc.
In addition, in Fig. 7, there is exemplified with trimming device 14 situation of flaw grinding mechanism 24 and application printing mechanism 25, but at least one in flaw grinding mechanism, flaw Rong Xiao mechanism, application printing mechanism and eindruckwerk can be had.Here, flaw grinding mechanism refers to utilize (such as, grinding stone or abrasive belt grinding machines) such as grinders carry out mechanically grinding and remove the mechanism of surface blemish.Flaw Rong Xiao mechanism refers to the mechanism being removed surface blemish by air-arc cutting or gouge.
By adopting the structure utilizing trimming device 14 as above, do not need the operation that operator carries out on steel plate 100 in principle, significantly reduce the homework burden of operator, thus greatly improve operating efficiency, and from guaranteeing that the secure context of operator considers also there is large effect.
Utilizability in industry
According to the present invention, the refining operating efficiency of steel plate can being improved, and alleviate the burden of operator, thus by implementing the present invention, expecting the effect in large industry.
The explanation of Reference numeral
1: refining work support apparatus
2: business computer (apparatus for management of information)
3: process computer
4: database server (apparatus for management of information)
5: process equipment
6: field apparatus
11: camera head
12: laser drawing apparatus (display unit)
13: control device
14: trimming device
100: steel plate
101: surface of steel plate
500: refining Work support system
600: production management system

Claims (36)

1. a refining work support apparatus, support the refining operation of steel plate, it is characterized in that possessing:
Camera head, takes the surface of steel plate of above-mentioned steel plate;
Display unit, above-mentioned surface of steel plate shows image; And
Control device, according to the refining related information be associated with the refining operation of above-mentioned steel plate obtained from apparatus for management of information and the shooting image obtained from above-mentioned camera head, control above-mentioned display unit, using the refining position on above-mentioned surface of steel plate or show in above-mentioned refining related information needed for the refining operation carrying out above-mentioned refining position information around it as Work support information
The refining benchmark needed for above-mentioned flaw removal operation and process for purification is contained at the above-mentioned refining position or above-mentioned Work support packets of information shown around it of carrying out flaw removal operation as above-mentioned refining operation,
Above-mentioned control device identifies the action of the operator carrying out above-mentioned refining operation according to above-mentioned shooting image, and controls above-mentioned display unit, to make the display state of above-mentioned Work support information change according to the action of above-mentioned operator,
Above-mentioned control device is by controlling above-mentioned display unit, according to the action of above-mentioned operator, carry out at least one in the change of the display position of above-mentioned Work support information, the change of display size of above-mentioned Work support information and the additional display of the side information relevant to above-mentioned Work support information.
2. a refining work support apparatus, support the refining operation of steel plate, it is characterized in that possessing:
Camera head, takes the surface of steel plate of above-mentioned steel plate;
Display unit, above-mentioned surface of steel plate shows image; And
Control device, according to the refining related information be associated with the refining operation of above-mentioned steel plate obtained from apparatus for management of information and the shooting image obtained from above-mentioned camera head, control above-mentioned display unit, using the refining position on above-mentioned surface of steel plate or show in above-mentioned refining related information needed for the refining operation carrying out above-mentioned refining position information around it as Work support information
The refining benchmark needed for above-mentioned flaw removal operation and process for purification is contained at the above-mentioned refining position or above-mentioned Work support packets of information shown around it of carrying out flaw removal operation as above-mentioned refining operation,
Above-mentioned control device identifies the action of the operator carrying out above-mentioned refining operation according to above-mentioned shooting image, and controls above-mentioned display unit, to make the display state of above-mentioned Work support information change according to the action of above-mentioned operator,
Above-mentioned control device identifies the action of the operator carrying out above-mentioned refining operation according to above-mentioned shooting image, and controls peripheral unit according to the action of the operator of this identification.
3. a refining work support apparatus, support the refining operation of steel plate, it is characterized in that possessing:
Camera head, takes the surface of steel plate of above-mentioned steel plate;
Display unit, above-mentioned surface of steel plate shows image; And
Control device, according to the refining related information be associated with the refining operation of above-mentioned steel plate obtained from apparatus for management of information and the shooting image obtained from above-mentioned camera head, control above-mentioned display unit, using the refining position on above-mentioned surface of steel plate or show in above-mentioned refining related information needed for the refining operation carrying out above-mentioned refining position information around it as Work support information
The refining benchmark needed for above-mentioned flaw removal operation and process for purification is contained at the above-mentioned refining position or above-mentioned Work support packets of information shown around it of carrying out flaw removal operation as above-mentioned refining operation,
Above-mentioned control device identifies the action of the operator carrying out above-mentioned refining operation according to above-mentioned shooting image, and controls above-mentioned display unit, to make the display state of above-mentioned Work support information change according to the action of above-mentioned operator,
Above-mentioned control device when gone out according to above-mentioned shooting image recognition the end of job shown around above-mentioned refining position or together with above-mentioned Work support information charge to region charged to the end of job mark, be judged as the refining end of job at above-mentioned refining position.
4. a refining work support apparatus, support the refining operation of steel plate, it is characterized in that possessing:
Camera head, takes the surface of steel plate of above-mentioned steel plate;
Display unit, above-mentioned surface of steel plate shows image; And
Control device, according to the refining related information be associated with the refining operation of above-mentioned steel plate obtained from apparatus for management of information and the shooting image obtained from above-mentioned camera head, control above-mentioned display unit, using the refining position on above-mentioned surface of steel plate or show in above-mentioned refining related information needed for the refining operation carrying out above-mentioned refining position information around it as Work support information
The refining benchmark needed for above-mentioned flaw removal operation and process for purification is contained at the above-mentioned refining position or above-mentioned Work support packets of information shown around it of carrying out flaw removal operation as above-mentioned refining operation,
Above-mentioned control device identifies the action of the operator carrying out above-mentioned refining operation according to above-mentioned shooting image, and controls above-mentioned display unit, to make the display state of above-mentioned Work support information change according to the action of above-mentioned operator,
The surrounding that above-mentioned control device reads in above-mentioned refining position according to above-mentioned shooting image or the additional process code shown together with above-mentioned Work support information charge to the additional process code charged in region, and the above-mentioned additional process code of this reading is sent to above-mentioned apparatus for management of information.
5. a refining work support apparatus, support the refining operation of steel plate, it is characterized in that possessing:
Camera head, takes the surface of steel plate of above-mentioned steel plate;
Display unit, above-mentioned surface of steel plate shows image; And
Control device, according to the refining related information be associated with the refining operation of above-mentioned steel plate obtained from apparatus for management of information and the shooting image obtained from above-mentioned camera head, control above-mentioned display unit, using the refining position on above-mentioned surface of steel plate or show in above-mentioned refining related information needed for the refining operation carrying out above-mentioned refining position information around it as Work support information
The refining benchmark needed for above-mentioned flaw removal operation and process for purification is contained at the above-mentioned refining position or above-mentioned Work support packets of information shown around it of carrying out flaw removal operation as above-mentioned refining operation,
Above-mentioned control device identifies the action of the operator carrying out above-mentioned refining operation according to above-mentioned shooting image, and controls above-mentioned display unit, to make the display state of above-mentioned Work support information change according to the action of above-mentioned operator,
Above-mentioned control device is when having gone out the operator carrying out above-mentioned refining operation and having carried out for indicating the action adding refining position according to above-mentioned shooting image recognition, by above-mentioned display unit control be, above-mentioned on above-mentioned surface of steel plate add refining position or its around, show flaw code and charge to region together with above-mentioned Work support information.
6. the refining work support apparatus according to any one of claim 2 to 5, is characterized in that,
Above-mentioned control device is by controlling above-mentioned display unit, according to the action of above-mentioned operator, carry out the display of above-mentioned Work support information and at least one in the change of the display position of non-display switching, above-mentioned Work support information, the change of the display size of above-mentioned Work support information and the additional display of the side information relevant with above-mentioned Work support information.
7. the refining work support apparatus according to any one of claim 1,3 to 5, is characterized in that,
Above-mentioned control device identifies the action of the operator carrying out above-mentioned refining operation according to above-mentioned shooting image, and controls peripheral unit according to the action of the operator of this identification.
8. refining work support apparatus according to claim 2, is characterized in that,
Above-mentioned peripheral unit is the lighting device irradiating above-mentioned surface of steel plate,
Above-mentioned control device controls the brightness of above-mentioned lighting device according to the action of above-mentioned operator.
9. the refining work support apparatus according to any one of claim 1,2,4,5, is characterized in that,
Above-mentioned control device when gone out according to above-mentioned shooting image recognition the end of job shown around above-mentioned refining position or together with above-mentioned Work support information charge to region charged to the end of job mark, be judged as the refining end of job at above-mentioned refining position.
10. refining work support apparatus according to claim 9, is characterized in that,
Above-mentioned display unit, when being judged as the above-mentioned refining end of job, controls to be show the arrow for indicating other the refining positions next should carrying out refining operation in the precalculated position of above-mentioned surface of steel plate by above-mentioned control device.
11. refining work support apparatus according to claim 9, is characterized in that,
Above-mentioned control device, when being judged as the above-mentioned refining end of job, checking the refining position of the above-mentioned refining end of job, and its check result is sent to above-mentioned apparatus for management of information according to above-mentioned shooting image.
12. refining work support apparatus according to claim 9, is characterized in that,
Above-mentioned control device is when being judged as finishing above-mentioned refining operation to all above-mentioned refining positions, and above-mentioned display unit being controlled is show All Jobs end in the precalculated position of above-mentioned surface of steel plate.
13. refining work support apparatus according to any one of claims 1 to 3,5, is characterized in that,
The surrounding that above-mentioned control device reads in above-mentioned refining position according to above-mentioned shooting image or the additional process code shown together with above-mentioned Work support information charge to the additional process code charged in region, and the above-mentioned additional process code of this reading is sent to above-mentioned apparatus for management of information.
14. refining work support apparatus according to any one of claim 1 to 5, is characterized in that,
Above-mentioned control device measures the size of above-mentioned steel plate according to above-mentioned shooting image, judges whether the measured value of above-mentioned size meets the specification of regulation, and the measured value of its result of determination and above-mentioned size is sent to above-mentioned apparatus for management of information.
15. refining work support apparatus according to any one of claim 1 to 4, is characterized in that,
Above-mentioned control device is when having gone out the operator carrying out above-mentioned refining operation and having carried out for indicating the action adding refining position according to above-mentioned shooting image recognition, by above-mentioned display unit control be, above-mentioned on above-mentioned surface of steel plate add refining position or its around, show flaw code and charge to region together with above-mentioned Work support information.
16. refining work support apparatus according to claim 15, is characterized in that,
Above-mentioned control device reads in above-mentioned flaw code according to above-mentioned shooting image and charges to the above-mentioned flaw code charged in region, and the above-mentioned flaw code of this reading and the above-mentioned positional information adding refining position are sent to above-mentioned apparatus for management of information.
17. refining work support apparatus according to any one of claim 1 to 5, is characterized in that,
Above-mentioned display unit is the laser drawing apparatus showing image by irradiating laser to above-mentioned surface of steel plate.
18. refining work support apparatus according to any one of claim 1 to 5, is characterized in that,
Also have trimming device, in the face being provided in above-mentioned surface of steel plate, direction and face foreign side move up freely, for above-mentioned refining operation.
19. refining work support apparatus according to claim 18, is characterized in that,
Above-mentioned trimming device has at least one in flaw grinding mechanism, flaw Rong Xiao mechanism, application printing mechanism and eindruckwerk.
20. 1 kinds of refining Work support methods, support the refining operation of steel plate, it is characterized in that having:
Obtain the operation of the refining related information be associated with the refining operation of above-mentioned steel plate;
Obtain the operation of the shooting image of the surface of steel plate of above-mentioned steel plate;
According to above-mentioned refining related information and above-mentioned shooting image, the refining position on above-mentioned surface of steel plate or the operation of the information needed for refining operation as Work support information of carrying out above-mentioned refining position shown around it in above-mentioned refining related information;
The operation of the action of the operator carrying out above-mentioned refining operation is identified according to above-mentioned shooting image; And
According to the operation that the action of above-mentioned operator makes the display state of above-mentioned Work support information change,
The refining benchmark needed for above-mentioned flaw removal operation and process for purification is contained at the above-mentioned refining position or above-mentioned Work support packets of information shown around it of carrying out flaw removal operation as above-mentioned refining operation,
In the operation making the display state of above-mentioned Work support information change, according to the action of above-mentioned operator, carry out at least one in the change of the display position of above-mentioned Work support information, the change of display size of above-mentioned Work support information and the additional display of the side information relevant to above-mentioned Work support information.
21. 1 kinds of refining Work support methods, support the refining operation of steel plate, it is characterized in that having:
Obtain the operation of the refining related information be associated with the refining operation of above-mentioned steel plate;
Obtain the operation of the shooting image of the surface of steel plate of above-mentioned steel plate;
According to above-mentioned refining related information and above-mentioned shooting image, the refining position on above-mentioned surface of steel plate or the operation of the information needed for refining operation as Work support information of carrying out above-mentioned refining position shown around it in above-mentioned refining related information;
The operation of the action of the operator carrying out above-mentioned refining operation is identified according to above-mentioned shooting image; And
According to the operation that the action of above-mentioned operator makes the display state of above-mentioned Work support information change,
The refining benchmark needed for above-mentioned flaw removal operation and process for purification is contained at the above-mentioned refining position or above-mentioned Work support packets of information shown around it of carrying out flaw removal operation as above-mentioned refining operation,
Also have:
The operation of the action of the operator carrying out above-mentioned refining operation is identified according to above-mentioned shooting image; With
The operation of peripheral unit is controlled according to the action of the operator of above-mentioned identification.
22. 1 kinds of refining Work support methods, support the refining operation of steel plate, it is characterized in that having:
Obtain the operation of the refining related information be associated with the refining operation of above-mentioned steel plate;
Obtain the operation of the shooting image of the surface of steel plate of above-mentioned steel plate;
According to above-mentioned refining related information and above-mentioned shooting image, the refining position on above-mentioned surface of steel plate or the operation of the information needed for refining operation as Work support information of carrying out above-mentioned refining position shown around it in above-mentioned refining related information;
The operation of the action of the operator carrying out above-mentioned refining operation is identified according to above-mentioned shooting image; And
According to the operation that the action of above-mentioned operator makes the display state of above-mentioned Work support information change,
Carry out flaw as above-mentioned refining operation to remove the above-mentioned refining position of operation or above-mentioned Work support packets of information shown around it and remove refining benchmark needed for operation and process for purification containing above-mentioned flaw,
Also have:
According to above-mentioned shooting image, the operation that the end of job charged in region marks is charged in the surrounding being identified in above-mentioned refining position or the end of job shown together with above-mentioned Work support information; With
When identifying above-mentioned end of job mark, be judged as the operation of the refining end of job at above-mentioned refining position.
23. 1 kinds of refining Work support methods, support the refining operation of steel plate, it is characterized in that having:
Obtain the operation of the refining related information be associated with the refining operation of above-mentioned steel plate;
Obtain the operation of the shooting image of the surface of steel plate of above-mentioned steel plate;
According to above-mentioned refining related information and above-mentioned shooting image, the refining position on above-mentioned surface of steel plate or the operation of the information needed for refining operation as Work support information of carrying out above-mentioned refining position shown around it in above-mentioned refining related information;
The operation of the action of the operator carrying out above-mentioned refining operation is identified according to above-mentioned shooting image; And
According to the operation that the action of above-mentioned operator makes the display state of above-mentioned Work support information change,
Carry out flaw as above-mentioned refining operation to remove the above-mentioned refining position of operation or above-mentioned Work support packets of information shown around it and remove refining benchmark needed for operation and process for purification containing above-mentioned flaw,
Also have:
According to above-mentioned shooting image, the surrounding reading in above-mentioned refining position or the additional process code shown together with above-mentioned Work support information charge to the operation of the additional process code that region is charged to; With
Read above-mentioned additional process code is set to the operation that can read.
24. 1 kinds of refining Work support methods, support the refining operation of steel plate, it is characterized in that having:
Obtain the operation of the refining related information be associated with the refining operation of above-mentioned steel plate;
Obtain the operation of the shooting image of the surface of steel plate of above-mentioned steel plate;
According to above-mentioned refining related information and above-mentioned shooting image, the refining position on above-mentioned surface of steel plate or the operation of the information needed for refining operation as Work support information of carrying out above-mentioned refining position shown around it in above-mentioned refining related information;
The operation of the action of the operator carrying out above-mentioned refining operation is identified according to above-mentioned shooting image; And
According to the operation that the action of above-mentioned operator makes the display state of above-mentioned Work support information change,
Carry out flaw as above-mentioned refining operation to remove the above-mentioned refining position of operation or above-mentioned Work support packets of information shown around it and remove refining benchmark needed for operation and process for purification containing above-mentioned flaw,
Also have:
According to above-mentioned shooting image, identify that the operator carrying out above-mentioned refining operation has carried out the operation for indicating the action adding refining position; With
Above-mentioned adding on above-mentioned surface of steel plate is refined around position, shows the operation that region charged to by flaw code together with above-mentioned Work support information.
25. refining Work support methods according to any one of claim 21 to 24, is characterized in that,
In the operation making the display state of above-mentioned Work support information change, according to the action of above-mentioned operator, carry out the display of above-mentioned Work support information and at least one in the change of the display position of non-display switching, above-mentioned Work support information, the change of the display size of above-mentioned Work support information and the additional display of the side information relevant with above-mentioned Work support information.
26. refining Work support methods according to any one of claim 20,22 to 24, is characterized in that also having:
The operation of the action of the operator carrying out above-mentioned refining operation is identified according to above-mentioned shooting image; With
The operation of peripheral unit is controlled according to the action of the operator of above-mentioned identification.
27. refining Work support methods according to claim 26, is characterized in that,
In the operation controlling above-mentioned peripheral unit, control the brightness of the lighting device irradiating above-mentioned surface of steel plate according to the action of above-mentioned operator.
28. refining Work support methods according to any one of claim 20,21,23,24, is characterized in that also having:
According to above-mentioned shooting image, the operation that the end of job charged in region marks is charged in the surrounding being identified in above-mentioned refining position or the end of job shown together with above-mentioned Work support information; With
When identifying above-mentioned end of job mark, be judged as the operation of the refining end of job at above-mentioned refining position.
29. refining Work support methods according to claim 28, is characterized in that also having:
When being judged as the above-mentioned refining end of job, in the display of the precalculated position of above-mentioned surface of steel plate for indicating the operation of the arrow at other the refining positions next should carrying out refining operation.
30. refining Work support methods according to claim 28, is characterized in that also having:
When being judged as the above-mentioned refining end of job, check the operation at the refining position of the above-mentioned refining end of job according to above-mentioned shooting image; With
The check result at above-mentioned refining position is set to the operation that can read.
31. refining Work support methods according to claim 28, is characterized in that also having:
When being judged as finishing above-mentioned refining operation to all above-mentioned refining positions, in the operation of the precalculated position of above-mentioned surface of steel plate display All Jobs end.
32. refining Work support methods according to any one of claim 20 to 22,24, is characterized in that also having:
According to above-mentioned shooting image, the surrounding reading in above-mentioned refining position or the additional process code shown together with above-mentioned Work support information charge to the operation of the additional process code that region is charged to; With
Read above-mentioned additional process code is set to the operation that can read.
33. refining Work support methods according to any one of claim 20 to 24, is characterized in that also having:
The operation of the size of above-mentioned steel plate is measured according to above-mentioned shooting image;
Judge whether the measured value of above-mentioned size meets the operation of the specification of regulation; And
The measured value of the result of determination and above-mentioned size that whether the measured value of above-mentioned size are met above-mentioned specification is set to the operation that can read.
34. refining Work support methods according to any one of claim 20 to 23, is characterized in that also having:
According to above-mentioned shooting image, identify that the operator carrying out above-mentioned refining operation has carried out the operation for indicating the action adding refining position; With
Above-mentioned adding on above-mentioned surface of steel plate is refined around position, shows the operation that region charged to by flaw code together with above-mentioned Work support information.
35. refining Work support methods according to claim 34, is characterized in that also having:
The operation that the flaw code charged in region charged to by above-mentioned flaw code is read according to above-mentioned shooting image; With
Read above-mentioned flaw code and the above-mentioned positional information adding refining position are set to the operation that can read.
36. 1 kinds of refining Work support systems, is characterized in that having:
Support the refining work support apparatus according to any one of claim 1 to 19 of the refining operation of steel plate; With
Apparatus for management of information, provides the refining related information be associated with the refining operation of above-mentioned steel plate to above-mentioned refining work support apparatus.
CN201280047127.8A 2012-02-06 2012-11-07 Refining work support apparatus, refining Work support method and refining Work support system Expired - Fee Related CN103826800B (en)

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