CN103824730A - Automatic threading welding machine applied to fuse production - Google Patents

Automatic threading welding machine applied to fuse production Download PDF

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Publication number
CN103824730A
CN103824730A CN201410036218.2A CN201410036218A CN103824730A CN 103824730 A CN103824730 A CN 103824730A CN 201410036218 A CN201410036218 A CN 201410036218A CN 103824730 A CN103824730 A CN 103824730A
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China
Prior art keywords
station
fuse
wire
lead
threading
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Application number
CN201410036218.2A
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Chinese (zh)
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CN103824730B (en
Inventor
张旻郁
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Zhejiang canyuan Home Textile Co., Ltd
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Kunshan Mingjiu Mechanical Electrical Co ltd
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Priority to CN201410036218.2A priority Critical patent/CN103824730B/en
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Abstract

The invention discloses an automatic threading welding machine applied to fuse production, which comprises a controller and a dividing disk. The circumference of the dividing disk is sequentially provided with a feeding mechanism, a loading station, a threading station for threading two wires inside an inner shell and cutting the wires to a fixed length, a flatting station, a rosin water-staining station, a tin-staining station, a corner-folding station, a fuse-wrapping station, a double-spot welding station, a wire-pulling station, an outer shell-assembling station for coating the inner shell with an outer shell for producing a finished product, and an unloading station for finished product collection. The automatic threading welding machine applied to fuse production has the beneficial effects that multiple types of work of the fuse can be simultaneously and synchronously carried out with one machine, functions of mechanical, electronic and detection aspects are integrated as one, quick processing and manufacturing can be realized, product performances can be detected via a detection station and an impedance test station, inferior-quality products are removed to ensure the finished product quality, time and labor are saved, the labor cost is greatly reduced, flexibility is high, and demands of modernized industrial production can be well met.

Description

Be applicable to produce the self-threading bonding machine of fuse
Technical field
The present invention relates to a kind of bonding machine, be specifically related to a kind of self-threading bonding machine that is applicable to produce fuse.
Background technology
There is the problems such as loss is high, cost is high, complicated operation, poor product quality in the mode of traditional dependence manpower processing.And, fuse structure is less, complex procedures, traditional artificial pipelining at least needs 17 operation employees to work simultaneously, low and the easy work fatigue of efficiency causes product quality to decline, Given this, realize automated production very necessary, in the urgent need to a kind of automation equipment that can substitute manpower streamline, the needs of manufacturing to meet modern production.
Summary of the invention
For solving the deficiencies in the prior art, the object of the present invention is to provide a kind of self-threading bonding machine that is applicable to produce fuse, liberate manpower, greatly reduce recruitment cost, guarantee product quality.
In order to realize above-mentioned target, the present invention adopts following technical scheme:
Be applicable to produce the self-threading bonding machine of fuse, comprise: the controller of being convenient to manually arrange running parameter, rotating speed is adjustable and be provided with the index dial of multiple clamp structures, circumferentially setting gradually of described index dial: feed mechanism, the loading terminal of clamp structure will be packed into from the inner casing of feed mechanism, to the threading station that penetrates two fixed length that go between and be cut in inner casing, the pressing station that terminal pin is flattened, making to go between, end is stained with rosin is stained with rosin water station, make the tin sticky station that goes between end tin sticky and melt tin silk, lead-in wire end is bent into the knuckle station at right angle, the knuckle place of two lead-in wire ends is sealed to the bag fuse station connecting with fuse, spot welding station by fuse with the reliable welding of lead-in wire, lead-in wire is upwards lifted to the bracing wire station that makes the adjacent inner casing of fuse, at inner casing outer wrapping shell to produce the casing station of finished product, the discharge terminal that finished product is collected, thereby described loading terminal has one moved up and down by air cylinder driven inner casing to be pressed into the charging piece of clamp structure, described threading station comprises the threading mechanism that from index dial below, two lead-in wires vertically penetrated inner casing, clamps the thread clamping mechanism of lead-in wire end and the thread cutting mechanism that the other end that certainly goes between is cut off lead-in wire from index dial top, described pressing station comprises a pair of mutually near the binder block to flatten lead-in wire, described be stained with rosin water station comprise be positioned at clamp structure below drive by cylinder the container that is contained with rosin moving up and down, described tin sticky station comprise be positioned at clamp structure below drive by cylinder No. two containers that are contained with Xi Si and below and are also provided with heater that move up and down, described knuckle station comprises a folded block along index dial radial motion by air cylinder driven that is positioned at clamp structure below, described bag fuse station comprises that linear turnover and two ends are equipped with the mechanical arm of manipulator, the tangent mechanism of described mechanical arm one end for fuse being provided and cutting off, the other end is the envelope curve mechanism that fuse is connected with the lead-in wire end of bending that is positioned at clamp structure below, described casing station comprise shell rack and the side of being located thereon for fill the filling mechanism of explosion-proof sand to shell, described discharge terminal comprises that one is subject to the push rod that finished product is ejected of air cylinder driven.
Preferred as one, aforementioned feed mechanism is a spiral vibrating disk, and the charging piece position of the feeding port of vibrating disk and loading terminal connects, and inner casing is mounted in clamp structure in an orderly manner.
Further, aforementioned threading station and flatten between station and be also provided with measuring station, whether measuring station is provided with photoelectric sensor and lacks to detect lead-in wire, when detecting that lead-in wire is while having disappearance, at measuring station by the bad part eject detecting.
Further, between aforementioned bracing wire station and casing station, be also provided with testing impedance station, described testing impedance station comprises the display screen for showing qualified impedance ranges and testing impedance result, and the impedance detecting is not in acceptability limit, by bad part eject.
In addition, the present invention also comprises an operating desk that is provided with emergency stop switch.
Preferably, the present invention also comprises a warning device being connected with controller.
Aforementioned index dial be circumferentially with 36 clamp structures.
Usefulness of the present invention is: synchronous production manufacture when the present invention has carried out multiplex's kind to fuse by an equipment, concentrate the function of machinery, electronics, detection three aspects in one, realize rapid processing manufacture, and by measuring station and testing impedance station, the performance of product is detected, reject substandard products to guarantee end product quality, time saving and energy saving, greatly reduce recruitment cost, flexibility is strong, has met well the demand that modernization industry is produced.
Accompanying drawing explanation
Fig. 1 is the structural representation that is applicable to the self-threading bonding machine of producing fuse of the present invention.
The implication of Reference numeral in figure: 1, controller, 2, index dial, 201, clamp structure, 3, loading terminal, 301, charging piece, 4, threading station, 5, flatten station, 501, binder block, 6, be stained with rosin water station, 7, tin sticky station, 8, knuckle station, 10, bag fuse station, 11, spot welding station, 12, bracing wire station, 13, casing station, 1301, filling mechanism, 14, discharge terminal, 15, measuring station, 16, testing impedance station, 1601, display screen, 17, operating desk.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is done to concrete introduction.
Referring to Fig. 1, the self-threading bonding machine that is applicable to produce fuse of the present invention, comprise: be convenient to controller 1, the rotating speed of the running parameter that each work station is manually set adjustable and be provided with the index dial 2 of multiple clamp structures 201, adopt PLC human-computer interface control system, preferred clamp structure 201 quantity are 36, each work station that circumferentially sets gradually processing, detection fuse of index dial 2, is specifically introduced below.
(1), feed mechanism: a preferably spiral vibrating disk, inner casing is carried in an orderly manner;
(2), loading terminal 3: its function is to pack clamp structure 201 into from the inner casing of feed mechanism, the charging piece position of the feeding port of vibrating disk and loading terminal 3 connects, inner casing is delivered to charging piece place in order, thereby charging piece is moved up and down by air cylinder driven, inner casing is pressed in clamp structure 201;
(3), threading station 4: major function be by two lead-in wires through in inner casing and be cut to fixed length, threading process must guarantee lead-in wire vertically, be in place rapidly, fracture equivalent damage can not fracture simultaneously; Given this thread cutting mechanism that, threading station 4 comprises the threading mechanism that from index dial 2 belows, two lead-in wires vertically penetrated inner casing, clamps thread clamping mechanism that lead-in wire end is in place lead-in wire from index dial 2 tops, the other end (index dial 2 belows) that certainly goes between is cut to lead-in wire fixed length;
(4), flatten station 5: if this work station owner, for extruding is flattened lead-in wire to terminal pin, to meet the requirement at follow-up work station, particularly, flattens station 5 and comprises a pair of mutually near the binder block 501 to flatten lead-in wire;
(5), be stained with rosin water station 6: as its name suggests, this work station is to be stained with rosin as scaling powder for the end that makes to go between, comprise be positioned at clamp structure 201 belows drive by cylinder the container that is contained with rosin moving up and down, No. one container can only move up and down, not only save the device space, and can avoid rosin to drop to bottom surface from lead-in wire;
(6), tin sticky station 7: obviously, this work station is to go between end tin sticky and melt tin silk in order to make, comprise be positioned at clamp structure 201 belows drive by cylinder No. two containers that are contained with Xi Si and below and are also provided with heater that move up and down, be stained with the lead-in wire of scaling powder, enter in the tin that reaches fusing point, make terminal pin wrap up scolding tin completely;
(7), knuckle station 8: the part of lead-in wire end being stained with to rosin and Xi Si is bent into right angle, for the bag fuse of the next stop is prepared, specifically comprise a folded block along index dial 2 radial motions by air cylinder driven that is positioned at clamp structure 201 belows, can also revise to the angle of bending the moving up and down by another air cylinder driven of fuse;
(8), bag fuse station 10: this work station is for the knuckle place fuse of two lead-in wire ends is sealed to connection, operation relative complex, not only to wrap fuse, also to get fuse, concrete structure comprises: linear turnover and two ends are equipped with the mechanical arm of manipulator, it is the tangent mechanism that fuse is provided and cuts off in mechanical arm one end, the other end is the envelope curve mechanism that fuse is connected with the lead-in wire end of bending that is positioned at clamp structure 201 belows, by the flip-flop movement of mechanical arm, realize and got fuse and bag fuse moves simultaneously, accurate and efficient,
(9), spot welding station 11: by reliable to fuse and lead-in wire welding;
(10), bracing wire station 12: lead-in wire is upwards lifted to the bracing wire station 12 that makes the adjacent inner casing of fuse, expose straight lead-in wire, make follow-up work station as carried out smoothly at testing impedance station 16;
(11), casing station 13: at inner casing outer wrapping shell to produce finished product, this work station comprise shell rack and the side of being located thereon for fill the filling mechanism 1301 of explosion-proof sand to shell, after explosion-proof sand is filling, by top on cylinder, shell and a upper work station are flowed to the semi-finished product assembling coming;
(12), discharge terminal 14: the discharge terminal 14 that finished product is collected, comprises that is subject to the push rod that finished product is ejected of air cylinder driven.
As a further improvement on the present invention, between threading station 4 and pressing station 5, be also provided with:
(13), measuring station 15: whether measuring station 15 is provided with photoelectric sensor and lacks to detect lead-in wire, when detecting that lead-in wire is while having disappearance, at measuring station 15 by the bad part eject detecting, avoid substandard products to flow into next work station.
Further, between bracing wire station 12 and casing station 13, be also provided with:
(14), testing impedance station 16: comprise the display screen 1601 for showing qualified impedance ranges and testing impedance result, when the impedance detecting is not in acceptability limit, by bad part eject, avoid substandard products to flow into next work station.
As shown in Figure 1, the present invention also comprises one 17, Whole Equipment is all placed on operating desk 17, and on operating desk 17, be also provided with emergency stop switch, effectively control the test failure that meets accident and accelerate with speed and cause, while guaranteeing the situation of tester and checkout equipment damage, the generation of accident is avoided in braking in time, solves the problem of accidental operation.
In order further to improve fail safe, the present invention also comprises a warning device being connected with controller 1, when system occurs that self is not repairable when unexpected, just can shut down and trigger alarm device, and prompting operating personnel manually solve.
In order to understand better the present invention, below the course of work of this self-threading bonding machine is briefly introduced: first-selection, by the touch control screen of controller 1, the parameter of each station is arranged, each station is integrated and coordinated.Inner casing is delivered in order loading terminal 3 by feed mechanism and is pressed in clamp structure 201, index dial 2 rotates, it is threading station 4 that inner casing flows into next work station, be responsible for going between through in inner casing in threading station 4, after completing, whether to lack the few line of line in order detecting, to detect and feedback test result by the photoelectric sensor of measuring station 15, reject in time substandard products; Qualified product flow into pressing station 5, and by boost air cylinder, to terminal pin, extruding is flattened lead-in wire, then flows through respectively and is stained with rosin water station 6 and tin sticky station 7, makes terminal pin wrap up scolding tin completely; Arriving knuckle station 8 is responsible for the end bending of lead-in wire again, for the bag fuse at next work station is prepared, the manipulator of the mechanical arm one end at bag fuse station 10 is got the fuse of fixed length from tangent mechanism, then turn to envelope curve mechanism, fuse connects the end-enclosed of lead-in wire, and meanwhile, the manipulator of the other end is got the fuse of fixed length, so circulation, efficient quick.Then, semi-finished product automatic transmission is to spot welding station 11, spot welding is carried out to two semi-finished product in spot welding station 11 simultaneously, and after spot welding completes, process bracing wire station 12 is to carrying on wire, facilitate testing impedance station 16 to carry out performance test to half-finished, the substandard products of test failure are directly by automatic rejection, and qualified product flow into casing station 13, and assembling has poured into the shell of explosion-proof sand, finally flow into discharge terminal 14, by finished product collecting packing.
More than show and described basic principle of the present invention, principal character and advantage.The technical staff of the industry should understand, and above-described embodiment does not limit the present invention in any form, and all employings are equal to replaces or technical scheme that the mode of equivalent transformation obtains, all drops in protection scope of the present invention.

Claims (7)

1. be applicable to produce the self-threading bonding machine of fuse, it is characterized in that, comprise: the controller of being convenient to manually arrange running parameter, rotating speed is adjustable and be provided with the index dial of multiple clamp structures, circumferentially setting gradually of described index dial: feed mechanism, the loading terminal of clamp structure will be packed into from the inner casing of feed mechanism, to the threading station that penetrates two fixed length that go between and be cut in inner casing, the pressing station that extruding is flattened lead-in wire to terminal pin, making to go between, end is stained with rosin is stained with rosin water station, make the tin sticky station that goes between end tin sticky and melt tin silk, lead-in wire end is bent into the knuckle station at right angle, the knuckle place of two lead-in wire ends is sealed to the bag fuse station connecting with fuse, spot welding station by fuse with the reliable welding of lead-in wire, lead-in wire is upwards lifted to the bracing wire station that makes the adjacent inner casing of fuse, at inner casing outer wrapping shell to produce the casing station of finished product, the discharge terminal that finished product is collected, thereby described loading terminal has one moved up and down by air cylinder driven inner casing to be pressed into the charging piece of clamp structure, described threading station comprises the threading mechanism that from index dial below, two lead-in wires vertically penetrated inner casing, clamps the thread clamping mechanism of lead-in wire end and the thread cutting mechanism that the other end that certainly goes between is cut off lead-in wire from index dial top, described pressing station comprises a pair of mutually near the binder block to flatten lead-in wire, described be stained with rosin water station comprise be positioned at clamp structure below drive by cylinder the container that is contained with rosin moving up and down, described tin sticky station comprise be positioned at clamp structure below drive by cylinder No. two containers that are contained with Xi Si and below and are also provided with heater that move up and down, described knuckle station comprises a folded block along index dial radial motion by air cylinder driven that is positioned at clamp structure below, described bag fuse station comprises that linear turnover and two ends are equipped with the mechanical arm of manipulator, the tangent mechanism of described mechanical arm one end for fuse being provided and cutting off, the other end is the envelope curve mechanism that fuse is connected with the lead-in wire end of bending that is positioned at clamp structure below, described casing station comprise shell rack and the side of being located thereon for fill the filling mechanism of explosion-proof sand to shell, described discharge terminal comprises that one is subject to the push rod that finished product is ejected of air cylinder driven.
2. the self-threading bonding machine that is applicable to produce fuse according to claim 1, is characterized in that, described feed mechanism is a spiral vibrating disk, and the charging piece position of the feeding port of vibrating disk and loading terminal connects.
3. the self-threading bonding machine that is applicable to produce fuse according to claim 1, it is characterized in that, between described threading station and pressing station, be also provided with measuring station, whether measuring station is provided with photoelectric sensor and lacks to detect lead-in wire, when detecting that lead-in wire is while having disappearance, at measuring station by the bad part eject detecting.
4. the self-threading bonding machine that is applicable to produce fuse according to claim 1, it is characterized in that, between described bracing wire station and casing station, be also provided with testing impedance station, described testing impedance station comprises the display screen for showing qualified impedance ranges and testing impedance result, when the impedance detecting is not in acceptability limit, by bad part eject.
5. according to the self-threading bonding machine that is applicable to produce fuse described in claim 1-4 any one, it is characterized in that, also comprise an operating desk that is provided with emergency stop switch.
6. the self-threading bonding machine that is applicable to produce fuse according to claim 5, is characterized in that, also comprises a warning device being connected with controller.
7. the self-threading bonding machine that is applicable to produce fuse according to claim 5, is characterized in that, described index dial be circumferentially with 36 clamp structures.
CN201410036218.2A 2014-01-24 2014-01-24 Be applicable to the self-threading bonding machine producing fuse Active CN103824730B (en)

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CN103824730B CN103824730B (en) 2016-01-06

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104668802A (en) * 2015-03-12 2015-06-03 苏州市吴中区木渎华利模具加工店 Plug welding machine
CN105537810A (en) * 2016-01-11 2016-05-04 魏会芳 Conveyance type protective tube and electric wire welding machine assembly line
CN107891208A (en) * 2017-11-13 2018-04-10 广西岑科电子工业有限公司 Line ball pin mechanism before soldering
CN109346898A (en) * 2018-10-15 2019-02-15 唐明 Separated time threader
CN109482999A (en) * 2018-11-20 2019-03-19 庄再聪 Pressure sensor production equipment and scolding tin component

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101030504A (en) * 2007-03-30 2007-09-05 李风雷 Fuse threading weld capper
CN201094133Y (en) * 2007-08-10 2008-07-30 比亚迪股份有限公司 Welding machine
US20090025206A1 (en) * 2004-02-27 2009-01-29 Alain Bednarek Connection Grid With Integrated Fuse, Method For The Production Thereof And System For Implementing This Method
CN203812814U (en) * 2014-01-24 2014-09-03 昆山洺九机电有限公司 Automatic-threading soldering machine suitable for producing fuses

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090025206A1 (en) * 2004-02-27 2009-01-29 Alain Bednarek Connection Grid With Integrated Fuse, Method For The Production Thereof And System For Implementing This Method
CN101030504A (en) * 2007-03-30 2007-09-05 李风雷 Fuse threading weld capper
CN201094133Y (en) * 2007-08-10 2008-07-30 比亚迪股份有限公司 Welding machine
CN203812814U (en) * 2014-01-24 2014-09-03 昆山洺九机电有限公司 Automatic-threading soldering machine suitable for producing fuses

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104668802A (en) * 2015-03-12 2015-06-03 苏州市吴中区木渎华利模具加工店 Plug welding machine
CN105537810A (en) * 2016-01-11 2016-05-04 魏会芳 Conveyance type protective tube and electric wire welding machine assembly line
CN105537810B (en) * 2016-01-11 2017-05-31 宁波市智能制造产业研究院 A kind of conveying type protective tube and electric wire welding machine streamline
CN107891208A (en) * 2017-11-13 2018-04-10 广西岑科电子工业有限公司 Line ball pin mechanism before soldering
CN109346898A (en) * 2018-10-15 2019-02-15 唐明 Separated time threader
CN109482999A (en) * 2018-11-20 2019-03-19 庄再聪 Pressure sensor production equipment and scolding tin component

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Effective date of registration: 20191031

Address after: 314510 qujiabang village, zhouquan Town, Tongxiang City, Jiaxing City, Zhejiang Province

Patentee after: Zhejiang canyuan Home Textile Co., Ltd

Address before: Suzhou City, Jiangsu Province, Yushan town Kunshan 215316 Dengyun Road No. 268 National Science and technology business incubator 709

Patentee before: Kunshan Mingjiu Mechanical Electrical Co., Ltd.

TR01 Transfer of patent right