CN103821318A - Abrasion-proof composite solid wood floor - Google Patents
Abrasion-proof composite solid wood floor Download PDFInfo
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- CN103821318A CN103821318A CN201410083183.8A CN201410083183A CN103821318A CN 103821318 A CN103821318 A CN 103821318A CN 201410083183 A CN201410083183 A CN 201410083183A CN 103821318 A CN103821318 A CN 103821318A
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- wood floor
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Abstract
The invention discloses an abrasion-proof composite solid wood floor. A transparent abrasion-proof layer is arranged on the surface layer of the composite solid wood floor, and is formed by dissolving nanoscale aluminium oxide in polyurethane coating and coating the mixed solution on the surface layer of the composite solid wood floor. The abrasion-proof composite solid wood floor has the advantages that when paint is coated on the traditional abrasion-proof layer, the abrasion-proof effect is realized by quantity accumulation, the paint needs to be painted repeatedly, and the surface blurring is caused; while according to the abrasion-proof composite solid wood floor disclosed by the invention, the nanoscale aluminium oxide (superhard metal) is uniformly dissolved in the polyurethane coating, the abrasion-proof standard can be reached by one-time coating, and the surface layer is transparent; the abrasion-proof effect of the surface layer can reach more than 6000 revolutions, and the service life of a product is longer than 30 years.
Description
Technical field
The present invention relates to a kind of floor, relate in particular to a kind of wear-resisting Compossite solid-wood floor plate.
Background technology
Produce at present solid wooden compound floor technique and generally adopt two kinds, the one, heat pressing process, the 2nd, cold-press process.These two kinds of process using operation pressure parameters are all at every square centimeter more than 8 kilograms, and hot pressing also needs more than 90 ℃ temperature.Therefore, traditional handicraft power consumption is all very large, and substrate surface requirement standard is improved.In addition, environmental pollution is serious, and the production cycle is very long, and the production cycle all must health more than 3 days, and manufacturing process all can cause new internal stress to base material, affects product stability in use.
The most important thing is, traditional wearing layer is to heap and reach wear-resisting effect by quantity in the time of painting, need repeatedly be coated with multipass paint, and this technique can cause surface blur.Thereby traditional wooden floor surface layer abrasion-proof does not reach requirement, application life is shorter.
Summary of the invention
In view of this, this provides a kind of wear-resisting Compossite solid-wood floor plate, and it can make surface layer abrasion-proof reach 6000 to turn above, and product more has more than 30 years application life.
The present invention realizes like this, a kind of wear-resisting Compossite solid-wood floor plate, the top layer of described Compossite solid-wood floor plate is provided with the wearing layer of layer of transparent, and described wearing layer forms by the top layer that nanoscale alundum (Al2O3) is dissolved in polyamine grease coating material and be coated in described Compossite solid-wood floor plate.
Tradition wearing layer is to heap and reach wear-resisting effect by quantity in the time of painting, need repeatedly be coated with multipass paint, cause surface blur, and the present invention is all dissolved in nanoscale alundum (Al2O3) (for a kind of superhard metal) in polyamine grease coating material, once be coated with and just can reach wear-resisting standard, and top layer is transparent.
As the further improvement of such scheme, the surface of described wearing layer is provided with paint and forms face coat.
The material of described wearing layer is that nanoscale aluminium oxide powder is evenly mixed in modified polyamine fat, is coated in outer surface of wood layer, form wearing layer, then coordinate paint to complete face coat, and alundum (Al2O3) does not precipitate in polyurethane material.
As the further improvement of such scheme, described Compossite solid-wood floor plate comprise material be sawn timber base material, adopt rolling line pressure mode to be compounded in the surface layer on described base material; Described rolling line pressure is to utilize the bonding adhesive that a kind of polyurethane through modification (PUR) is made under line pressure effect, to react curing, described base material and described surface layer are cemented and irreversible and be permanently fixed, described bonding adhesive is that the described polyurethane through modification has added the curing compound that percentage composition is 3%, the propionic acid solvent that percentage composition is 15% to make; Described wearing layer is arranged on described surface layer.
Described Compossite solid-wood floor plate is without assembly pressing again, directly use, floor base material MULTILAYER COMPOSITE, three layers of laminating production process are reduced, surface layer and base material compound tense adopt linear pressure technology (the line pressure mode of rolling) once to complete without press, reduce again the compound hot pressing cold pressure procedure of surface layer, in addition again without heat energy, therefore reduced the technical standard to base material top layer, cost of production also reduces, the more important thing is, in manufacturing process, plate blank material does not produce new stress over the ground, does not therefore need product health, and the production cycle has shortened more than at least 3 days.Wear-resisting Compossite solid-wood floor plate of the present invention is owing to having adopted without pressure process and without heating, therefore face ply (being surface layer) the thinnest 0.08mm of use of thickness, traditional product must be more than 0.3mm, has saved famous and precious material, and production cost also significantly reduces; The polyurethane-modified adhesive (being described bonding adhesive) that wear-resisting Compossite solid-wood floor plate compound tense of the present invention adopts, formaldehydeless, without benzene, without the heavy metals such as phenol and volatile substance, environmental protection comprehensively.Described polyurethane-modified adhesive has more high-temperature stability, therefore under geothermal environment, use and can not change, polyurethane material has outstanding water resistance simultaneously, with polyurethane as solvent, make it have good water resistance, therefore wooden floor of the present invention can use under wet environment, is immersed in water inversion can not occur yet.
As the further improvement of such scheme, described curing compound is aluminium napthenate or toluenesulfinic acid or lauryl mercaptan or alcohol or rosin or dimethylbenzene.
Select to be applicable to material according to major ingredient characteristic and make curing compound, film speedy drying is solidified.Solidification is in air humidity, and not temperature and pressure, therefore can not cause variable color, wood grain to destroy to surface layer timber, kept natural wood color characteristic, and solid wood texture is completely constant.
As the further improvement of such scheme, described rolling line pressure is to utilize bonding adhesive that a kind of polyurethane through modification (PUR) makes under line pressure effect, and in 30 seconds, reaction is solidified, and described base material and described surface layer is cemented and irreversible and be permanently fixed.
The prior art deficiency that the wear-resisting Compossite solid-wood floor plate of tradition exists is all because adopt hot pressing, cold-press process compound, under so large pressure, again under high temperature action, base material itself can produce new internal stress, this stress release need be extremely long time, this will make floor in use produce distortion, just should not make product that gap, warped, problem of Cracking in use occur as durable consumer goods.Wear-resisting Compossite solid-wood floor plate of the present invention in the time of composite wood without hot pressing, cold pressing, more without high temperature, but it is compound to adopt rolling line pressure technology to realize, product can not produce internal stress.
As the further improvement of such scheme, in the time of rolling line pressure, line pressure and pressed only 1 centimetre of the live width that contact of thing, is only from being rolled across by pressure object, and only 1 kilogram every square centimeter of pressure.
What traditional handicraft was produced the general employing of composite floor board is hot pressing, cold-press process, and press is all that surface plate is pressed, and pressure is at every square centimeter more than 8 kilograms, and line pressure is different from plate and presses; Plate is pressed and is and is pressed object comprehensive engagement, and line pressure contact about only 1 centimeter (centimetre) with pressing thing, is only to roll across from quilt pressure object, and only every square centimeter of 1 kilogram of left and right of pressure.
As the further improvement of such scheme, described base material adopts following modification technology processing: seeds density is at the above broad-leaved assortment of 0.7Kg, and drying design is that the two wet high temperature curve new drying techniques that soak three supreme people's courts are to have guaranteed sawn timber stability.
Described two soak in dry run, secondary immersion being carried out in floor, and described three height are high temperature in dry run, high humidity, high cycle.Concrete technology flow process is: dry-high temperature-high humidity-balance-immersion-high temperature-high humidity-balance-micro-charing-high humidity-high temperature-immersion-high temperature-high humidity-balance.
In sum, wear-resisting Compossite solid-wood floor plate of the present invention, is once coated with and just can reaches wear-resisting standard, and top layer is transparent, can make surface layer abrasion-proof reach 6000 and turn above, and product more has more than 30 years application life.In addition, the present invention adopts rolling line pressure mode that surface layer is compounded on base material, thereby difference traditional handicraft, hot pressing are colded pressing and are produced wear-resisting Compossite solid-wood floor plate, adopt and produce wear-resisting Compossite solid-wood floor plate product without press new technology, be characterized in that compound decorative layer does not adopt hot pressing, cold-press process technology, floor blank, without health, just can meet lower road technological requirement, is more suitable for underground heat and uses.In addition, described conventional composite technique generally only on top layer or bottom compound, therefore need pressure, now cannot realize full cladding, the present invention has overcome this restriction, has realized the full cladding of 360 degree, make floor realize equilibrium state completely, can not cause flexural deformation because of asymmetric.
The specific embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
The wear-resisting Compossite solid-wood floor plate that preferred embodiments of the present invention provides comprise material be sawn timber base material, adopt rolling line pressure mode to be compounded in the surface layer on described base material.On described surface layer, be provided with the wearing layer of layer of transparent, described wearing layer forms by the top layer that nanoscale alundum (Al2O3) is dissolved in polyamine grease coating material and be coated in described Compossite solid-wood floor plate.
Tradition wearing layer is to heap and reach wear-resisting effect by quantity in the time of painting, need repeatedly be coated with multipass paint, cause surface blur, and the present invention is all dissolved in nanoscale alundum (Al2O3) (for a kind of superhard metal) in polyamine grease coating material, once be coated with and just can reach wear-resisting standard, and top layer is transparent.
Preferably, the surface of described wearing layer is provided with paint and forms face coat.The material of described wearing layer is that nanoscale aluminium oxide powder is evenly mixed in modified polyamine fat, is coated in outer surface of wood layer, form wearing layer, then coordinate paint to complete face coat, and alundum (Al2O3) does not precipitate in polyurethane material.
The base material using due to the present invention is sawn timber, without assembly pressing again, can directly use, and has reduced floor base material MULTILAYER COMPOSITE, three layers of laminating production process.Surface layer and base material compound tense adopt linear pressure technology (the line pressure mode of rolling) once to complete without press, reduced again the compound hot pressing cold pressure procedure of surface layer.Because wear-resisting Compossite solid-wood floor plate of the present invention does not use press realization compound without press at compound tense, again without heat energy, therefore reduce the technical standard to base material top layer, cost of production also reduces; Moreover in wear-resisting Compossite solid-wood floor plate manufacturing process of the present invention, plate blank material does not produce new stress over the ground, does not therefore need product health, the production cycle has shortened more than at least 3 days; Wear-resisting Compossite solid-wood floor plate of the present invention is owing to having adopted without pressure process and without heating, therefore face ply (being surface layer) the thinnest 0.08mm of use of thickness, traditional product must be more than 0.3mm, has saved famous and precious material, and production cost also significantly reduces, that is to say rolling line pressure because contact surface is little, again without pressure, so only 0.08mm of the famous and precious material thickness in top layer just can realize without revealing the exact details compound, substrate surface defect standard is reduced, realize low cost fabrication.Described compound without press, more adopt minute-pressure point line technology, only 1mm of line pressure face minimum, has realized small different in nature limit seamless compound, makes product flawless.The minute-pressure point line technology of present embodiment refers in the time of top layer composite decoration wood skin, make composite material by the shape perfect adaptation designing with all size colyliform object, this is that traditional press cannot be accomplished, this technique was never used on production composite floor board.
Described rolling line pressure is to utilize bonding adhesive that a kind of polyurethane through modification (PUR) is made to react under line pressure effect to solidify (in the present embodiment, reaction is solidified in 30 seconds), described base material and described surface layer is cemented and irreversible and be permanently fixed.Described bonding adhesive is that the described polyurethane through modification has added the curing compound that percentage composition is 3%, the propionic acid solvent that percentage composition is 15% to make.
The polyurethane-modified adhesive (being described bonding adhesive) that wear-resisting Compossite solid-wood floor plate compound tense of the present invention adopts, formaldehydeless, without benzene, without the heavy metals such as phenol and volatile substance, environmental protection comprehensively.Described polyurethane-modified adhesive has more high-temperature stability, therefore under geothermal environment, use and can not change, polyurethane material has outstanding water resistance simultaneously, with polyurethane as solvent, make it have good water resistance, therefore wooden floor of the present invention can use under wet environment, is immersed in water inversion can not occur yet.
The prior art deficiency that the wear-resisting Compossite solid-wood floor plate of tradition exists is all because adopt hot pressing, cold-press process compound, under so large pressure, again under high temperature action, base material itself can produce new internal stress, this stress release need be extremely long time, this will make floor in use produce distortion, just should not make product that gap, warped, problem of Cracking in use occur as durable consumer goods.Wear-resisting Compossite solid-wood floor plate of the present invention in the time of composite wood without hot pressing, cold pressing, more without high temperature, but it is compound to adopt rolling line pressure technology to realize, product can not produce internal stress.
In the present embodiment, described curing compound can be aluminium napthenate or toluenesulfinic acid or lauryl mercaptan or alcohol or rosin or dimethylbenzene.Select to be applicable to material according to major ingredient characteristic and make curing compound, film speedy drying is solidified.Solidification is in air humidity, and not temperature and pressure, therefore can not cause variable color, wood grain to destroy to surface layer timber, kept natural wood color characteristic, and solid wood texture is completely constant.
In the time of rolling line pressure, line pressure and pressed only 1 centimetre of the live width that contact of thing, is only from being rolled across by pressure object, and only 1 kilogram every square centimeter of pressure.What traditional handicraft was produced the general employing of composite floor board is hot pressing, cold-press process, and press is all that surface plate is pressed, and pressure is at every square centimeter more than 8 kilograms, and line pressure is different from plate and presses; Plate is pressed and is and is pressed object comprehensive engagement, and line pressure contact about only 1 centimeter (centimetre) with pressing thing, is only to roll across from quilt pressure object, and only every square centimeter of 1 kilogram of left and right of pressure.
In sum, wear-resisting Compossite solid-wood floor plate of the present invention, is once coated with and just can reaches wear-resisting standard, and top layer is transparent, can make surface layer abrasion-proof reach 6000 and turn above, and product more has more than 30 years application life.In addition, the present invention adopts rolling line pressure mode that surface layer is compounded on base material, thereby difference traditional handicraft, hot pressing are colded pressing and are produced wear-resisting Compossite solid-wood floor plate, adopt and produce wear-resisting Compossite solid-wood floor plate product without press new technology, be characterized in that compound decorative layer does not adopt hot pressing, cold-press process technology, floor blank, without health, just can meet lower road technological requirement, is more suitable for underground heat and uses.In addition, described conventional composite technique generally only on top layer or bottom compound, therefore need pressure, now cannot realize full cladding, the present invention has overcome this restriction, has realized the full cladding of 360 degree, make floor realize equilibrium state completely, can not cause flexural deformation because of asymmetric.
Further illustrate, the solid wood base material of described wear-resisting Compossite solid-wood floor plate adopts brand-new Wood Property Improvement processing.Tree Species Selection density is at the above broad-leaved assortment of 0.7Kg, drying design two soak high humidity high temperature curve new drying technique, guaranteed sawn timber stability.
The sawn timber of present embodiment refers to makes needed dimension board side by above density 0.7kg broad-leaved weedtree by sawing, and seeds are not limit, and enter drying program.Described drying program is that sawn timber plate side is dried and modification according to the drying mode of technological design " two soak three height " method.Two soak and refer in dry run plate side is carried out to secondary immersion.Three height refer to high temperature in dry run, high humidity, high cycle.Concrete technology flow process is: dry-high temperature-high humidity-balance-immersion-high temperature-high humidity-balance-micro-charing-high humidity-high temperature-immersion-high temperature-high humidity-balance.Wood plank side's moisture content standard is 4-6%.
The sheet material of handling well is processed into required wooden floor base material by special milling type equipment by designing requirement, described wooden floor base material carries out modification, the phenolic resins of modulation, under high temperature negative pressure state, is flooded to dried for standby after 24 hours to wooden floor base material.After described modification, carry out surperficial cure process, wooden floor base material top layer is coated with to 15-20g polyurethane modified resin, strengthen surface strength, meet and use needs.After described wooden floor case-hardening, carry out waterproof, protection against the tide, bonding coat processing, guarantee base material waterproof, moisture resistance, the adhesion strength of later compound famous and precious wooden skin, composite veneer adopts the full combination process of 360 degree, makes it produce drum effect, guarantees balance.Enter afterwards follow-up flow process.
The present invention utilizes kinds of processes technology, has innovated a kind of new composite wood, makes its processing simpler, has more large-scale production.It is abundant that product has top layer designs and varieties simultaneously, and wear-resisting, the feature that hardness is high, and indeformable in use procedure, and waterproof, humidity resistance are excellent.Solve the defect existing in current wooden floor technique, on material, in use.Such as mutability, cracking, gap in use procedure, materials procurement is expensive and difficult etc.Technology of the present invention makes wear-resisting Compossite solid-wood floor plate low cost of manufacture, has saved in a large number natural forest, has obvious economic results in society.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (7)
1. a wear-resisting Compossite solid-wood floor plate, it is characterized in that: the top layer of described Compossite solid-wood floor plate is provided with the wearing layer of layer of transparent, described wearing layer forms by the top layer that nanoscale alundum (Al2O3) is dissolved in polyamine grease coating material and be coated in described Compossite solid-wood floor plate.
2. wear-resisting Compossite solid-wood floor plate as claimed in claim 1, is characterized in that: the surface of described wearing layer is provided with paint and forms face coat.
3. wear-resisting Compossite solid-wood floor plate as claimed in claim 1, is characterized in that: described Compossite solid-wood floor plate comprise material be sawn timber base material, adopt rolling line pressure mode to be compounded in the surface layer on described base material; Described rolling line pressure is to utilize a kind of bonding adhesive of making through the polyurethane of modification to react under line pressure effect to solidify, described base material and described surface layer are cemented and irreversible and be permanently fixed, described bonding adhesive is that the described polyurethane through modification has added the curing compound that percentage composition is 3%, the propionic acid solvent that percentage composition is 15% to make; Described wearing layer is arranged on described surface layer.
4. wear-resisting Compossite solid-wood floor plate as claimed in claim 3, is characterized in that: described curing compound is aluminium napthenate or toluenesulfinic acid or lauryl mercaptan or alcohol or rosin or dimethylbenzene.
5. wear-resisting Compossite solid-wood floor plate as claimed in claim 3, it is characterized in that: described rolling line pressure is to utilize a kind of bonding adhesive of making through the polyurethane of modification under line pressure effect, in 30 seconds, reaction is solidified, and described base material and described surface layer is cemented and irreversible and be permanently fixed.
6. the manufacture craft of wear-resisting Compossite solid-wood floor plate as claimed in claim 3, is characterized in that: in the time of rolling line pressure, line pressure and pressed only 1 centimetre of the live width that contact of thing, is only from being rolled across by pressure object, and only 1 kilogram every square centimeter of pressure.
7. the manufacture craft of wear-resisting Compossite solid-wood floor plate as claimed in claim 3, it is characterized in that: described base material adopts following modification technology processing: seeds density is at the above broad-leaved assortment of 0.7Kg, and drying design is that the two wet high temperature curve new drying techniques that soak three supreme people's courts are to have guaranteed sawn timber stability.
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Cited By (4)
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CN104234382A (en) * | 2014-10-17 | 2014-12-24 | 常熟建工建设集团有限公司苏州分公司 | Multifunctional abrasion-resistant composite hollow board |
CN106351417A (en) * | 2016-08-27 | 2017-01-25 | 湖州展邦实业有限公司 | Waterproof wear-resistant floor and preparing method thereof |
CN108505721A (en) * | 2018-05-14 | 2018-09-07 | 德尔未来科技控股集团股份有限公司 | A kind of structure solid wood board and its manufacture craft |
CN108824744A (en) * | 2018-06-29 | 2018-11-16 | 苏州燕泥地热地板科技有限公司 | Solid wood and micro- charing composite floor |
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Cited By (4)
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