CN103817562A - Method and device for detecting parameters of cutter - Google Patents
Method and device for detecting parameters of cutter Download PDFInfo
- Publication number
- CN103817562A CN103817562A CN201310669068.4A CN201310669068A CN103817562A CN 103817562 A CN103817562 A CN 103817562A CN 201310669068 A CN201310669068 A CN 201310669068A CN 103817562 A CN103817562 A CN 103817562A
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- Prior art keywords
- cutter
- detector lens
- beating
- checkout gear
- instrument
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
- B23Q17/0904—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool before or after machining
- B23Q17/0919—Arrangements for measuring or adjusting cutting-tool geometry in presetting devices
- B23Q17/0933—Cutting angles of milling cutters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2409—Arrangements for indirect observation of the working space using image recording means, e.g. a camera
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a method and a device for detecting parameters of a cutter. Detection of the parameters of the cutter is completed through the device. The device comprises a cutter adjusting device, a detection lens adjusting device and special measuring software. The method includes mounting a cutter to be detected on a bouncing instrument of the cutter adjusting device, and measuring circumferential bounding of the cutter through a lever dial indicator; moving the detection lens adjusting device to guarantee a detection lens to align at the cutter, wherein the parameters of the cutter can be subjected to projection photographing through the detection lens; collecting and transmitting the parameters to a computer host through an image collection card, displaying images of the cutter on a computer displayer, and measuring the images of the cutter under an interface of the special measuring software to acquire corresponding parameters of the cutter. The method and the device have the advantages that the device is simple in structure, convenient to operate, ingenious in design, safe and reliable, low in equipment cost, simple, quick and accurate in operation and suitable for production site, detection time of the cutter is reduced, production efficiency is improved, and the like.
Description
Technical field
The detection method of a kind of cutter parameters of the present invention and checkout gear thereof, belong to cutter detection technique field.
Background technology
At present, NC cutting tool manufacturer of China is numerous, also different in cutter parameters detection method, and detection means is limited, or manually plays table estimation or place one's entire reliance upon more external advanced checkout equipments.In Tool Design production process, the rational Design on Plane of cutter parameters is to affect one the principal element of cutter quality and cutter life, the parameter of cutter comprises that the circumference of cutter is beated, tool orthogonal rake, relief angle, helical angle, diameter etc., in order to guarantee cutter quality and qualification rate in process of production, just must must detect cutter parameters.At present, even most enterprises cutter checkout equipment used is few, and the cutter checkout equipment that China researches and develops is voluntarily few, and precision is not high.In cutter high accuracy checkout equipment field, also in the blank stage, mainly depend on import equipment, it is expensive, detection speed is slow and can not do at the scene online detection etc.For NC cutting tool in enormous quantities production scene, can not meet its detection demand in process of production, therefore developing efficient, quick, the high-precision on-the-spot NC cutting tool on-line detector that uses becomes the large demand in one on cutter market, so existing detection method is still perfect not.
Summary of the invention
Goal of the invention of the present invention is: provide a kind of simple in structure, practical, equipment cost is low, applicability is strong, simple to operate, quick, accurate, and being applicable to production scene uses, for the time has been shortened in the detection of cutter, the detection method of a kind of cutter parameters of enhancing productivity and measurement mechanism thereof, to overcome the deficiencies in the prior art.
The present invention is achieved in that a kind of detection method of cutter parameters, the detection of cutter parameters completes by checkout gear, this checkout gear comprises tool regulator, detector lens adjusting device and special measurement software, tool regulator is by the instrument of beating, index dial and dial test indicator composition, detector lens is arranged on detector lens adjusting device, first the beating on instrument at tool regulator by Cutting tool installation manner to be detected, measure the circumference of cutter beats by dial test indicator, then by mobile detector lens adjusting device, guarantee detector lens aligning cutter, cutter parameters can carry out projection shooting by detector lens, be transferred to host computer through image pick-up card collection, cutter image is presented on computer monitor, under special measurement software interface, cutter image is measured to corresponding cutters parameter.
Detector lens is industrial CCD camera lens, and special measurement software is VM-2D Survey Software.
Cutter parameters comprises tool orthogonal rake, relief angle, helical angle, diameter, cutter tooth end face, end tooth front-and-back angle and all tooth front-and-back angles.
A kind of checkout gear of cutter parameters, checkout gear comprises tool regulator, detector lens adjusting device and special measurement software, tool regulator is by the moving installation composition of the instrument of beating, index dial, dial test indicator and y-axis shift, the instrument of beating is arranged on index dial, and index dial is arranged on Y-axis mobile device; Detector lens adjusting device is made up of X-axis mobile device, right angle installing plate, camera lens installing plate and detector lens, detector lens is arranged on camera lens installing plate by clamping buckle, camera lens installing plate is arranged on the Z axis mobile device of right angle installing plate, and right angle installing plate is arranged on X-axis mobile device; Detector lens is connected with special measurement software by data wire.
The instrument of beating comprises beat instrument support, the axis of rolling, depression bar, roller, adjusting pole, handwheel, hand wheel shaft and belt pulley, be provided with two parallel axis of rolling at the instrument support of beating, on instrument support, be provided with adjusting pole by lock-screw beating, on adjusting pole, be provided with depression bar, one end at depression bar is provided with roller, roller is arranged on the top of the axis of rolling, is provided with adjustment screw on depression bar, on adjustment screw, is provided with regulating spring; On instrument support, be provided with hand wheel shaft and belt pulley beating, hand wheel shaft is connected with handwheel, and handwheel is connected with belt pulley by belt, and belt pulley is connected with the axis of rolling.
X-axis mobile device comprises the first rail plate and the first screw mandrel, is provided with the first rotating nut in one end of the first screw mandrel; Y-axis mobile device comprises the second rail plate and the second screw mandrel, is provided with the second rotating nut in one end of the second screw mandrel; Z axis mobile device comprises the 3rd rail plate and the 3rd screw mandrel, is provided with the 3rd rotating nut in one end of the 3rd screw mandrel.
On dial test indicator, be arranged on dial indicators rack.
Tool regulator and detector lens adjusting device are arranged on floor installation plate.
Special measurement software is VM-2D Survey Software.
Detector lens is industrial CCD camera lens.
Owing to having adopted technique scheme, the present invention compared with prior art, the present invention not only has simple in structure, easy to operate advantage, and design ingenious, safe and reliable, equipment cost is low, simple to operate, quick, accurate, and be applicable to production scene and use, shortened detection time of cutter, the advantage such as enhance productivity.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of instrument of beating;
Description of reference numerals: 1-tool regulator, 2-detector lens adjusting device, the 3-instrument of beating, 4-index dial, 5-dial test indicator, 6-Y shaft moving device, 7-X shaft moving device, 8-right angle installing plate, 9-camera lens installing plate, 10-detector lens, 11-clamping buckle, 12-Z shaft moving device, the 13-instrument support of beating, the 14-axis of rolling, 15-depression bar, 16-roller, 17-adjusting pole, 18-handwheel, 19-hand wheel shaft, 20-belt pulley, 21-adjusts screw, 22-regulating spring, 23-belt, 24-the first rail plate, 25-the first screw mandrel, 26-the first rotating nut, 27-the second rail plate, 28-the second screw mandrel, 29-the second rotating nut, 30-the 3rd rail plate, 31-the 3rd screw mandrel, 32-the 3rd rotating nut, 33-dial indicators rack, 34-floor installation plate 34, 35-lock-screw.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail, but not as limitation of the present invention.
Embodiments of the invention: a kind of detection method of cutter parameters, the detection of cutter parameters completes by checkout gear, this checkout gear comprises tool regulator, detector lens adjusting device and special measurement software, tool regulator is by the instrument of beating, index dial and dial test indicator composition, detector lens is arranged on detector lens adjusting device, first the beating on instrument at tool regulator by Cutting tool installation manner to be detected, measure the circumference of cutter beats by dial test indicator, then by mobile detector lens adjusting device, guarantee detector lens aligning cutter, cutter parameters can carry out projection shooting by detector lens, be transferred to host computer through image pick-up card collection, cutter image is presented on computer monitor, under special measurement software interface, cutter image is measured to corresponding cutters parameter.
Detector lens is industrial CCD camera lens, and special measurement software is VM-2D Survey Software.
Cutter parameters comprises tool orthogonal rake, relief angle, helical angle, diameter, cutter tooth end face, end tooth front-and-back angle and all tooth front-and-back angles.
A kind of checkout gear of cutter parameters, checkout gear comprises tool regulator 1, detector lens adjusting device 2 and special measurement software, tool regulator 1 is made up of the instrument 3 of beating, index dial 4, dial test indicator 5 and Y-axis mobile device 6, the instrument 3 of beating is arranged on index dial 4, and index dial 4 is arranged on Y-axis mobile device 6; Detector lens adjusting device 2 is made up of X-axis mobile device 7, right angle installing plate 8, camera lens installing plate 9 and detector lens 10, detector lens 10 is arranged on camera lens installing plate 9 by clamping buckle 11, camera lens installing plate 9 is arranged on the Z axis mobile device 12 of right angle installing plate 8, and right angle installing plate 8 is arranged on X-axis mobile device 7; Detector lens 10 is connected with special measurement software by data wire.
The instrument 3 of beating comprises the instrument support 13 of beating, the axis of rolling 14, depression bar 15, roller 16, adjusting pole 17, handwheel 18, hand wheel shaft 19 and belt pulley 20, be provided with two parallel axis of rolling 14 at the instrument support 13 of beating, on instrument support 13, be provided with adjusting pole 17 by lock-screw 35 beating, on adjusting pole 17, be provided with depression bar 15, be provided with roller 16 in one end of depression bar 15, roller 16 is arranged on the top of the axis of rolling 14, on depression bar 15, be provided with and adjust screw 21, on adjustment screw 21, be provided with regulating spring 22; On instrument support 13, be provided with hand wheel shaft 19 and belt pulley 20 beating, hand wheel shaft 19 is connected with handwheel 18, and handwheel 18 is connected with belt pulley 20 by belt 23, and belt pulley 20 is connected with the axis of rolling 14.
X-axis mobile device 7 comprises the first rail plate 24 and the first screw mandrel 25, is provided with the first rotating nut 26 in one end of the first screw mandrel 25; Y-axis mobile device 6 comprises the second rail plate 27 and the second screw mandrel 28, is provided with the second rotating nut 29 in one end of the second screw mandrel 28; Z axis mobile device 12 comprises the 3rd rail plate 30 and the 3rd screw mandrel 31, is provided with the 3rd rotating nut 32 in one end of the 3rd screw mandrel 31.
On dial test indicator 5, be arranged on dial indicators rack 33.
Tool regulator 1 and detector lens adjusting device 2 are arranged on floor installation plate 34.
Special measurement software is VM-2D Survey Software.
Cutter tooth end face, cutter front-and-back angle comprises end tooth front-and-back angle, all tooth front-and-back angles etc., when measurement, aim at a position of cutter end face, the adjustment position of camera lens is to adjust as required, want the image parameter at which position of cutter, camera lens is just aimed at which position of cutter, adjusting mechanism also plays the operating distance between cutter and camera lens is adjusted simultaneously, to guarantee to obtain image effect clearly, because the size of operating distance can have influence on the definition of image, only within the scope of suitable operating distance, could obtain image clearly.
Handwheel is mounted on hand wheel shaft one end follows belt pulley to connect by belt, rotation handwheel can drive the rotation of belt pulley, belt pulley is mounted in again two depth of parallelisms and self circumference and beats all on the axis of rolling one end in 0.001mm, under the rotation of belt pulley, drive two axis of rolling rotations, cutter is placed between two axis of rolling, again by roller compression (because depression bar one end adjustment screw position has spring, can make depression bar band roller one end produce downward pressure under the effect of spring).Just stable being positioned between the axis of rolling and roller of energy of cutter like this, in the time of two axis of rolling rotations, will very naturally be with cutter and roller to rotate, then touch cutter circumference external diameter by amesdial, just can measure the circumference of cutter and beat.
The present invention can be placed on floor installation plate 34 on desk, convenient observation adjusted, adjust slotting cutter and the operating distance of industrial CCD camera lens in Y-axis rectilinear direction, observe image effect and adjust slotting cutter and measure the best effort distance of end face and industrial CCD camera lens by indicator screen, be convenient to observe detection to obtain HD image.The image obtaining by industrial CCD camera lens, collects and transfers to host computer through image pick-up card, under special measurement software interface, cutter image is measured to corresponding cutters parameter.This measuring instrument is simple to operate, quick, accurate, and is applicable to production scene use, has shortened the time for the detection of cutter, enhances productivity.
Slotting cutter is put between parallel two axis of rolling and roller, axis of rolling external diameter self circumference is beated and the diaxon depth of parallelism is all less than 0.001mm, roller is arranged on depression bar, in the middle of depression bar, one end is provided with the adjustment screw with spring, adjusting screw is fixed on adjusting pole through spring inner ring, utilize lever principle to produce by the tension force of spring the pressure upwards pushing away in depression bar one end, thereby make the depression bar other end compress cutter downwards.Can also determine the setting height(from bottom) of adjusting pole on support according to the size of slotting cutter, can both be compressed with the cutter that guarantees different size simultaneously.When measurement, amesdial is pressed on slotting cutter periphery gently as required, and by rotation hand wheel, hand wheel shaft, belt pulley, belt, the rotation of roller shaft band cutter, thereby the circumference of measuring cutter is beated, axiality equivalence.
Claims (10)
1. the detection method of a cutter parameters, it is characterized in that: the detection of cutter parameters completes by checkout gear, this checkout gear comprises tool regulator, detector lens adjusting device and special measurement software, tool regulator is by the instrument of beating, index dial and dial test indicator composition, detector lens is arranged on detector lens adjusting device, first the beating on instrument at tool regulator by Cutting tool installation manner to be detected, measure the circumference of cutter beats by dial test indicator, then by mobile detector lens adjusting device, guarantee detector lens aligning cutter, cutter parameters can carry out projection shooting by detector lens, be transferred to host computer through image pick-up card collection, cutter image is presented on computer monitor, under special measurement software interface, cutter image is measured to corresponding cutters parameter.
2. the detection method of cutter parameters according to claim 1, is characterized in that: detector lens is industrial CCD camera lens, and special measurement software is VM-2D Survey Software.
3. the detection method of cutter parameters according to claim 1, is characterized in that: cutter parameters comprises tool orthogonal rake, relief angle, helical angle, diameter, cutter tooth end face, end tooth front-and-back angle and all tooth front-and-back angles.
4. the checkout gear of a cutter parameters, it is characterized in that: checkout gear comprises tool regulator (1), detector lens adjusting device (2) and special measurement software, tool regulator (1) is made up of the instrument of beating (3), index dial (4), dial test indicator (5) and Y-axis mobile device (6), it is upper that the instrument (3) of beating is arranged on index dial (4), and index dial (4) is arranged on Y-axis mobile device (6); Detector lens adjusting device (2) is made up of X-axis mobile device (7), right angle installing plate (8), camera lens installing plate (9) and detector lens (10), detector lens (10) is arranged on camera lens installing plate (9) by clamping buckle (11), camera lens installing plate (9) is arranged on the Z axis mobile device (12) of right angle installing plate (8), and right angle installing plate (8) is arranged on X-axis mobile device (7); Detector lens (10) is connected with special measurement software by data wire.
5. the checkout gear of cutter parameters according to claim 4, it is characterized in that: the instrument of beating (3) comprises the instrument support (13) of beating, the axis of rolling (14), depression bar (15), roller (16), adjusting pole (17), handwheel (18), hand wheel shaft (19) and belt pulley (20), beating, instrument support (13) is provided with two parallel axis of rolling (14), beating, instrument support (13) is above provided with adjusting pole (17) by lock-screw (35), on adjusting pole (17), be provided with depression bar (15), be provided with roller (16) in one end of depression bar (15), roller (16) is arranged on the top of the axis of rolling (14), on depression bar (15), be provided with and adjust screw (21), on adjustment screw (21), be provided with regulating spring (22), on instrument support (13), be provided with hand wheel shaft (19) and belt pulley (20) beating, hand wheel shaft (19) is connected with handwheel (18), handwheel (18) is connected with belt pulley (20) by belt (23), and belt pulley (20) is connected with the axis of rolling (14).
6. the checkout gear of cutter parameters according to claim 4, is characterized in that: X-axis mobile device (7) comprises the first rail plate (24) and the first screw mandrel (25), is provided with the first rotating nut (26) in one end of the first screw mandrel (25); Y-axis mobile device (6) comprises the second rail plate (27) and the second screw mandrel (28), is provided with the second rotating nut (29) in one end of the second screw mandrel (28); Z axis mobile device (12) comprises the 3rd rail plate (30) and the 3rd screw mandrel (31), is provided with the 3rd rotating nut (32) in one end of the 3rd screw mandrel (31).
7. the checkout gear of cutter parameters according to claim 4, is characterized in that: on dial test indicator (5), be arranged on dial indicators rack (33).
8. the checkout gear of cutter parameters according to claim 4, is characterized in that: tool regulator (1) and detector lens adjusting device (2) are arranged on floor installation plate (34).
9. the checkout gear of cutter parameters according to claim 4, is characterized in that: special measurement software is VM-2D Survey Software.
10. the checkout gear of cutter parameters according to claim 3, is characterized in that: detector lens (10) is industrial CCD camera lens.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310669068.4A CN103817562B (en) | 2013-12-11 | 2013-12-11 | The detection method and its detection means of a kind of cutter parameters |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310669068.4A CN103817562B (en) | 2013-12-11 | 2013-12-11 | The detection method and its detection means of a kind of cutter parameters |
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| CN103817562A true CN103817562A (en) | 2014-05-28 |
| CN103817562B CN103817562B (en) | 2018-02-06 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666246A (en) * | 2016-04-12 | 2016-06-15 | 山东大学 | Tool parameter measurement device based on CCD and measurement method of device |
| CN106841205A (en) * | 2016-12-13 | 2017-06-13 | 无锡南方声学工程有限公司 | A kind of non-woven fabrics spinneret plate microscopic examination instrument |
| CN106944878A (en) * | 2017-03-20 | 2017-07-14 | 深圳市美思美科智能科技股份有限公司 | A kind of new-type cutter basil CCD detecting systems and its method |
| CN106959081A (en) * | 2017-03-20 | 2017-07-18 | 深圳市美思美科智能科技股份有限公司 | A kind of cutter basil CCD detecting systems and its method |
| CN108469239A (en) * | 2018-04-19 | 2018-08-31 | 常州瑞莱博自动化科技有限公司 | Cutting tools measurement instrument rotatably compresses component |
| CN111047578A (en) * | 2019-12-12 | 2020-04-21 | 深圳精匠云创科技有限公司 | Cutter detection device and detection method thereof |
| CN112476086A (en) * | 2020-11-20 | 2021-03-12 | 无锡启胜进出口有限公司 | Cylindrical grinder hook watch |
| CN115435686A (en) * | 2022-11-08 | 2022-12-06 | 宁德时代新能源科技股份有限公司 | Measuring apparatus and measuring method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105666246A (en) * | 2016-04-12 | 2016-06-15 | 山东大学 | Tool parameter measurement device based on CCD and measurement method of device |
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| CN106841205A (en) * | 2016-12-13 | 2017-06-13 | 无锡南方声学工程有限公司 | A kind of non-woven fabrics spinneret plate microscopic examination instrument |
| CN106944878A (en) * | 2017-03-20 | 2017-07-14 | 深圳市美思美科智能科技股份有限公司 | A kind of new-type cutter basil CCD detecting systems and its method |
| CN106959081A (en) * | 2017-03-20 | 2017-07-18 | 深圳市美思美科智能科技股份有限公司 | A kind of cutter basil CCD detecting systems and its method |
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| CN111047578A (en) * | 2019-12-12 | 2020-04-21 | 深圳精匠云创科技有限公司 | Cutter detection device and detection method thereof |
| CN111047578B (en) * | 2019-12-12 | 2023-07-18 | 深圳精匠云创科技有限公司 | Tool detection device and detection method thereof |
| CN112476086A (en) * | 2020-11-20 | 2021-03-12 | 无锡启胜进出口有限公司 | Cylindrical grinder hook watch |
| CN115435686A (en) * | 2022-11-08 | 2022-12-06 | 宁德时代新能源科技股份有限公司 | Measuring apparatus and measuring method |
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