CN205593872U - Full -automatic calibrating installation of shore durometer - Google Patents

Full -automatic calibrating installation of shore durometer Download PDF

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Publication number
CN205593872U
CN205593872U CN201620241693.8U CN201620241693U CN205593872U CN 205593872 U CN205593872 U CN 205593872U CN 201620241693 U CN201620241693 U CN 201620241693U CN 205593872 U CN205593872 U CN 205593872U
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Prior art keywords
shore durometer
durometer
force
full
data collecting
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CN201620241693.8U
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毛勤卫
何建新
张泽孟
朱亚波
杭强
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Changzhou Institute Of Measurement & Testing Technology
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Changzhou Institute Of Measurement & Testing Technology
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Abstract

The utility model provides a full -automatic calibrating installation of shore durometer, includes work platform, force measurement mechanism, CCD measurement system, examines shore durometer, sclerometer clamping machine structure, servo motor, drive control and data acquisition system and PC, and PC drive servo motor passes through the lead screw and drives sclerometer clamping machine and construct the downstream, and the output signal of the mechanism of force measurement simultaneously also measurement system 0 realizes the measurement system 3 of whole action for drive control and data acquisition system. The device can realize quick, the reliable installation to various different overall dimension, utilizes on servo motor closed loop control system can be heavily acts on force measurement mechanism with the tucking of being examined shore durometer. Force transducer's output signal is gathered to the PC to force transducer output signal is the standard, carries out automatic acquisition to shore durometer's indicating value through CCD measurement system, and carries out indication error 's calculation with measuring result, realizes shore durometer's full -automatic examination.

Description

A kind of full-automatic assay device of Shore durometer
Technical field
This utility model relates to durometer calibrating field, especially Shore durometer assay device, and using should Device disclosure satisfy that the need that Shore durometer is accurately examined and determine by metrological service and relevant enterprises and institutions Ask.
Background technology
Shore durometer assay device is used for examining and determine all kinds of Shore durometers the device of (calibration), It is widely used the most both at home and abroad.The problem that traditional Shore durometer assay device exists mainly has:
1, function singleness, operates comparatively laborious, examines and determine inefficient;
2, there is limitation in the clamping device of existing apparatus, it is impossible to meets the shore hardness of different apparent size The clamping requirement of meter;
3, existing assay device is mostly simple frame for movement, it is impossible to enough realize automatic Verification and data from Dynamic analyzing and processing function;
4, existing assay device measurement result is readily incorporated personal error, and the reliability of measurement result is relatively low.
Utility model content
The purpose of this utility model is to examine and determine problem for durometer, proposes a kind of brand-new Shore durometer Full-automatic assay device.This device can realize carrying out the Shore durometer of various different overall dimensions quickly, Reliable install, utilize the servomotor closed-loop control system can be automatically by the pressing of tested Shore durometer Act on force measurement mechanism.Data acquisition and analysis system gathers the force value signal of force transducer automatically, with Force sensor output signal is standard, by CCD, the indicating value of Shore durometer is gathered measurement automatically, And hardness number measurement result and automatic data acquisition system gathered carries out automatically analyzing of the error of indication Calculate, finally realize the full-automatic calibrating of Shore durometer value testing.
The technical solution of the utility model is:
A kind of full-automatic assay device of Shore durometer, it includes work platforms, force measurement mechanism, CCD Measurement system, drive mechanism, durometer clamping mechanism, servomotor, driving control and data acquisition system System and PC,
Described work platforms is arranged on the base of assay device, and force measurement mechanism is arranged on work and puts down On platform, tested Shore durometer is clamped by durometer clamping mechanism, and is arranged at force measurement mechanism Top,
Described drive mechanism is arranged on base, and servomotor is arranged on the top of drive mechanism, and it drives Dynamic output shaft connects durometer clamping mechanism, drives tested Shore durometer that pressing is acted on force measurement Mechanism, the control signal end of described servomotor connects the driving letter driving control and data collecting system Number end, drive control and data collecting system be connected with PC,
Described CCD measures system and is arranged on the side of base, for the display to tested Shore durometer Value carries out data acquisition, and its signal output part controls and the data acquisition signal of data collecting system with driving Input is connected.
Force measurement mechanism of the present utility model uses cantilever beam force transducer.
This utility model also includes High-precision angle encoder and high accuracy grating scale, described high accuracy angle Degree encoder is for monitoring the rotary regimes of servomotor, and grating scale is used for monitoring durometer clamping in high precision The position of mechanism, its signal output part is all defeated with the data acquisition signal driving control and data collecting system Enter end to be connected.
The beneficial effects of the utility model:
Assay device mounting and clamping system simple in construction of the present utility model, can be according to tested scleroscopic difference Overall dimensions carries out quick, stable installation, PC according to input Shore durometer (A type, D type, AO type) model, automatically select test force and hardness number.According to mounted durometer pressing position to survey Force transducer in amount system carries out X, Y, the trace of Z-direction accurately adjust, it is ensured that pressing can act on Optimum measurement region in force transducer.Servomotor loading system can realize closed loop control by tested firmly The pressing of degree meter acts in hardness number pilot strength measurement system lentamente.When PC collects force transducer Force value signal when reaching to automatically set value, ccd data automated collection systems gathers on tested durometer Indicating value, data analysis processing system automatically by the force value signal of force transducer by known mathematical modulo Type calculates standard hardness value, and automatically analyzes according to tested durometer indicating value and standard hardness value, The final error of indication automatically calculating tested Shore durometer.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is servomotor closed loop control system control flow chart.
1, work platforms;2, force measurement mechanism;3, CCD measures system;4, tested Shore durometer;5、 Durometer clamping mechanism;6, servomotor;7, High-precision angle encoder;8, grating scale in high precision; 9, control and data collecting system are driven;10, PC.
Detailed description of the invention
With embodiment, this utility model is further described below in conjunction with the accompanying drawings.
As it is shown in figure 1, a kind of full-automatic assay device of Shore durometer, it includes work platforms 1, force value Measuring mechanism 2 (using cantilever beam force transducer), CCD measure system 3, drive mechanism, durometer dress Clamp mechanism 5, servomotor 6, High-precision angle encoder 7, in high precision grating scale 8, drive control and Data collecting system 9 and PC 10,
Described work platforms 1 is arranged on the base of assay device, and force measurement mechanism 2 is arranged on work Making on platform 1, tested Shore durometer 4 is clamped by durometer clamping mechanism 5, and is arranged at force value The top of measuring mechanism 2,
Described drive mechanism is arranged on base, and servomotor 6 is arranged on the top of drive mechanism, its Drive output shaft to connect durometer clamping mechanism 5, drive tested Shore durometer 4 that pressing is acted on force value Measuring mechanism 2, the control signal end of described servomotor 6 connects driving and controls and data collecting system 9 Driving signal end, drive control and data collecting system 9 be connected with PC 10,
Described CCD measures system 3 and is arranged on the side of base, for tested Shore durometer 4 Show value carries out data acquisition, and its signal output part controls and the data acquisition of data collecting system 9 with driving Collection signal input part is connected.
Described High-precision angle encoder 7 and high accuracy grating scale 8, described High-precision angle encoder 7 for monitoring the rotary regimes of servomotor 6, and grating scale 8 is used for monitoring durometer clamping mechanism in high precision The position of 5, its signal output part all controls and the data acquisition signal input of data collecting system 9 with driving End is connected.
When specifically examining and determine, apply the full-automatic assay device of Shore durometer, comprise the following steps:
S1, the model that various Shore durometer is set in PC 10 and the standard of each model correspondence calibrating point Hardness number, the model of described Shore durometer includes A type, AO type and D type, uses following formula Calculate standard force value F that the standard hardness value of each model calibrating point is corresponding, unit mN:
A type: F=550+75HA;
AO type: F=550+75HAO;
D type: F=445HD;
Wherein: HA represents the standard hardness value of A type Shore durometer calibrating point;HAO represents AO type The standard hardness value of Shore durometer calibrating point;HD represents that the standard of D type Shore durometer calibrating point is hard Angle value;
S2, tested Shore durometer 4 is arranged on durometer clamping mechanism 5, in PC 10, inputs quilt The model of inspection Shore durometer 4, PC 10 selects corresponding calibrating point;
S3, the position of adjustment work platforms 1 guarantee that the pressing of tested Shore durometer 4 is directed at force measurement mechanism 2 Optimum measurement region;Adjust CCD and measure position and the angle of system 3, it is ensured that it can accurate acquisition Show value to tested Shore durometer 4;
S4, use PC 10 control drive servomotor 6, by screw mandrel drive durometer clamping mechanism 5 to Lower motion, the pressure value signal of the tested Shore durometer of force measurement mechanism 2 Real-time Collection 4, by driving Dynamic control and data collecting system 9 are transmitted to PC 10,
S5, when the force value of force measurement mechanism 2 Real-time Collection i.e. detect force value with in step S1 storage corresponding When the standard force value of calibrating point is consistent, PC 10 is controlled by driving and data collecting system 9 controls CCD Measurement system 3 gathers the show value of tested Shore durometer 4, obtains the display hardness that this show value is corresponding Value input PC 10, records standard hardness value and the display hardness number of this calibrating point;
High-precision angle encoder 7 and high accuracy grating scale 8 is used to detect the rotating speed of servomotor 6 respectively State and the location status of durometer clamping mechanism 5, and status information is controlled by driving and data acquisition Collecting system 9 transmits to PC 10, and the output signal of the mechanism of force measurement simultaneously 2 is also by driving control And data collecting system 9 transmits to PC 10, PC 10 drives servomotor 6 to drive by controlling The motion of durometer clamping mechanism 5, it is achieved the closed loop control of whole action;
S6, repetition said process S1-S5, it is achieved the calibrating of all calibrating points, by the standard hardness of all calibrating points Value compares with display hardness number, records the error of this tested Shore durometer 4.
CCD of the present utility model measures system 3 and uses ccd image controller to pointer-type and digital display type The indicating value of Shore durometer realizes automatically gathering, and its measurement error is ± 0.1HA.
This utility model is not directed to part and the most same as the prior art prior art maybe can be used to be realized.

Claims (3)

1. the full-automatic assay device of Shore durometer, is characterized in that it includes that work platforms (1), force value are surveyed Measuring mechanism (2), CCD measure system (3), drive mechanism, durometer clamping mechanism (5), servo electricity Machine (6), driving control and data collecting system (9) and PC (10),
Described work platforms (1) is arranged on the base of assay device, and force measurement mechanism (2) sets Putting on work platforms (1), tested Shore durometer (4) is clamped by durometer clamping mechanism (5), And it is arranged at the top of force measurement mechanism (2),
Described drive mechanism is arranged on base, and servomotor (6) is arranged on the top of drive mechanism, It drives output shaft to connect durometer clamping mechanism (5), drives tested Shore durometer (4) to be made by pressing For force measurement mechanism (2), the control signal end of described servomotor (6) connect drive control and The driving signal end of data collecting system (9), drives control and data collecting system (9) and PC (10) It is connected,
Described CCD measures system (3) and is arranged on the side of base, for tested Shore durometer (4) show value carries out data acquisition, and its signal output part controls and data collecting system (9) with driving Data acquisition signal input be connected.
The full-automatic assay device of Shore durometer the most according to claim 1, is characterized in that described force value Measuring mechanism (2) uses cantilever beam force transducer.
The full-automatic assay device of Shore durometer the most according to claim 1, is characterized in that it also includes height Precision angular encoder (7) and high accuracy grating scale (8), described High-precision angle encoder (7) For monitoring the rotary regimes of servomotor (6), grating scale (8) is used for monitoring durometer dress in high precision The position of clamp mechanism (5), its signal output part all controls and the number of data collecting system (9) with driving It is connected according to gathering signal input part.
CN201620241693.8U 2016-03-25 2016-03-25 Full -automatic calibrating installation of shore durometer Active CN205593872U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Publications (1)

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CN205593872U true CN205593872U (en) 2016-09-21

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105651640A (en) * 2016-03-25 2016-06-08 常州市计量测试技术研究所 Full-automatic detection device of Shore durometer and method thereof
CN113504142A (en) * 2021-08-13 2021-10-15 无锡恩捷新材料科技有限公司 Shore hardness testing device and testing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105651640A (en) * 2016-03-25 2016-06-08 常州市计量测试技术研究所 Full-automatic detection device of Shore durometer and method thereof
CN105651640B (en) * 2016-03-25 2019-05-21 常州市计量测试技术研究所 A kind of full-automatic calibrating installation of Shore durometer and method
CN113504142A (en) * 2021-08-13 2021-10-15 无锡恩捷新材料科技有限公司 Shore hardness testing device and testing method

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