CN205593872U - Full -automatic calibrating installation of shore durometer - Google Patents
Full -automatic calibrating installation of shore durometer Download PDFInfo
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- CN205593872U CN205593872U CN201620241693.8U CN201620241693U CN205593872U CN 205593872 U CN205593872 U CN 205593872U CN 201620241693 U CN201620241693 U CN 201620241693U CN 205593872 U CN205593872 U CN 205593872U
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- shore durometer
- durometer
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- 238000009434 installation Methods 0.000 title abstract description 4
- 238000005259 measurement Methods 0.000 claims abstract description 32
- 238000003556 assay Methods 0.000 claims description 17
- 238000012544 monitoring process Methods 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims 1
- 238000009963 fulling Methods 0.000 abstract 1
- 238000012545 processing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
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Abstract
The utility model provides a full -automatic calibrating installation of shore durometer, includes work platform, force measurement mechanism, CCD measurement system, examines shore durometer, sclerometer clamping machine structure, servo motor, drive control and data acquisition system and PC, and PC drive servo motor passes through the lead screw and drives sclerometer clamping machine and construct the downstream, and the output signal of the mechanism of force measurement simultaneously also measurement system 0 realizes the measurement system 3 of whole action for drive control and data acquisition system. The device can realize quick, the reliable installation to various different overall dimension, utilizes on servo motor closed loop control system can be heavily acts on force measurement mechanism with the tucking of being examined shore durometer. Force transducer's output signal is gathered to the PC to force transducer output signal is the standard, carries out automatic acquisition to shore durometer's indicating value through CCD measurement system, and carries out indication error 's calculation with measuring result, realizes shore durometer's full -automatic examination.
Description
Technical field
This utility model relates to durometer calibrating field, especially Shore durometer assay device, and using should
Device disclosure satisfy that the need that Shore durometer is accurately examined and determine by metrological service and relevant enterprises and institutions
Ask.
Background technology
Shore durometer assay device is used for examining and determine all kinds of Shore durometers the device of (calibration),
It is widely used the most both at home and abroad.The problem that traditional Shore durometer assay device exists mainly has:
1, function singleness, operates comparatively laborious, examines and determine inefficient;
2, there is limitation in the clamping device of existing apparatus, it is impossible to meets the shore hardness of different apparent size
The clamping requirement of meter;
3, existing assay device is mostly simple frame for movement, it is impossible to enough realize automatic Verification and data from
Dynamic analyzing and processing function;
4, existing assay device measurement result is readily incorporated personal error, and the reliability of measurement result is relatively low.
Utility model content
The purpose of this utility model is to examine and determine problem for durometer, proposes a kind of brand-new Shore durometer
Full-automatic assay device.This device can realize carrying out the Shore durometer of various different overall dimensions quickly,
Reliable install, utilize the servomotor closed-loop control system can be automatically by the pressing of tested Shore durometer
Act on force measurement mechanism.Data acquisition and analysis system gathers the force value signal of force transducer automatically, with
Force sensor output signal is standard, by CCD, the indicating value of Shore durometer is gathered measurement automatically,
And hardness number measurement result and automatic data acquisition system gathered carries out automatically analyzing of the error of indication
Calculate, finally realize the full-automatic calibrating of Shore durometer value testing.
The technical solution of the utility model is:
A kind of full-automatic assay device of Shore durometer, it includes work platforms, force measurement mechanism, CCD
Measurement system, drive mechanism, durometer clamping mechanism, servomotor, driving control and data acquisition system
System and PC,
Described work platforms is arranged on the base of assay device, and force measurement mechanism is arranged on work and puts down
On platform, tested Shore durometer is clamped by durometer clamping mechanism, and is arranged at force measurement mechanism
Top,
Described drive mechanism is arranged on base, and servomotor is arranged on the top of drive mechanism, and it drives
Dynamic output shaft connects durometer clamping mechanism, drives tested Shore durometer that pressing is acted on force measurement
Mechanism, the control signal end of described servomotor connects the driving letter driving control and data collecting system
Number end, drive control and data collecting system be connected with PC,
Described CCD measures system and is arranged on the side of base, for the display to tested Shore durometer
Value carries out data acquisition, and its signal output part controls and the data acquisition signal of data collecting system with driving
Input is connected.
Force measurement mechanism of the present utility model uses cantilever beam force transducer.
This utility model also includes High-precision angle encoder and high accuracy grating scale, described high accuracy angle
Degree encoder is for monitoring the rotary regimes of servomotor, and grating scale is used for monitoring durometer clamping in high precision
The position of mechanism, its signal output part is all defeated with the data acquisition signal driving control and data collecting system
Enter end to be connected.
The beneficial effects of the utility model:
Assay device mounting and clamping system simple in construction of the present utility model, can be according to tested scleroscopic difference
Overall dimensions carries out quick, stable installation, PC according to input Shore durometer (A type, D type,
AO type) model, automatically select test force and hardness number.According to mounted durometer pressing position to survey
Force transducer in amount system carries out X, Y, the trace of Z-direction accurately adjust, it is ensured that pressing can act on
Optimum measurement region in force transducer.Servomotor loading system can realize closed loop control by tested firmly
The pressing of degree meter acts in hardness number pilot strength measurement system lentamente.When PC collects force transducer
Force value signal when reaching to automatically set value, ccd data automated collection systems gathers on tested durometer
Indicating value, data analysis processing system automatically by the force value signal of force transducer by known mathematical modulo
Type calculates standard hardness value, and automatically analyzes according to tested durometer indicating value and standard hardness value,
The final error of indication automatically calculating tested Shore durometer.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is servomotor closed loop control system control flow chart.
1, work platforms;2, force measurement mechanism;3, CCD measures system;4, tested Shore durometer;5、
Durometer clamping mechanism;6, servomotor;7, High-precision angle encoder;8, grating scale in high precision;
9, control and data collecting system are driven;10, PC.
Detailed description of the invention
With embodiment, this utility model is further described below in conjunction with the accompanying drawings.
As it is shown in figure 1, a kind of full-automatic assay device of Shore durometer, it includes work platforms 1, force value
Measuring mechanism 2 (using cantilever beam force transducer), CCD measure system 3, drive mechanism, durometer dress
Clamp mechanism 5, servomotor 6, High-precision angle encoder 7, in high precision grating scale 8, drive control and
Data collecting system 9 and PC 10,
Described work platforms 1 is arranged on the base of assay device, and force measurement mechanism 2 is arranged on work
Making on platform 1, tested Shore durometer 4 is clamped by durometer clamping mechanism 5, and is arranged at force value
The top of measuring mechanism 2,
Described drive mechanism is arranged on base, and servomotor 6 is arranged on the top of drive mechanism, its
Drive output shaft to connect durometer clamping mechanism 5, drive tested Shore durometer 4 that pressing is acted on force value
Measuring mechanism 2, the control signal end of described servomotor 6 connects driving and controls and data collecting system 9
Driving signal end, drive control and data collecting system 9 be connected with PC 10,
Described CCD measures system 3 and is arranged on the side of base, for tested Shore durometer 4
Show value carries out data acquisition, and its signal output part controls and the data acquisition of data collecting system 9 with driving
Collection signal input part is connected.
Described High-precision angle encoder 7 and high accuracy grating scale 8, described High-precision angle encoder
7 for monitoring the rotary regimes of servomotor 6, and grating scale 8 is used for monitoring durometer clamping mechanism in high precision
The position of 5, its signal output part all controls and the data acquisition signal input of data collecting system 9 with driving
End is connected.
When specifically examining and determine, apply the full-automatic assay device of Shore durometer, comprise the following steps:
S1, the model that various Shore durometer is set in PC 10 and the standard of each model correspondence calibrating point
Hardness number, the model of described Shore durometer includes A type, AO type and D type, uses following formula
Calculate standard force value F that the standard hardness value of each model calibrating point is corresponding, unit mN:
A type: F=550+75HA;
AO type: F=550+75HAO;
D type: F=445HD;
Wherein: HA represents the standard hardness value of A type Shore durometer calibrating point;HAO represents AO type
The standard hardness value of Shore durometer calibrating point;HD represents that the standard of D type Shore durometer calibrating point is hard
Angle value;
S2, tested Shore durometer 4 is arranged on durometer clamping mechanism 5, in PC 10, inputs quilt
The model of inspection Shore durometer 4, PC 10 selects corresponding calibrating point;
S3, the position of adjustment work platforms 1 guarantee that the pressing of tested Shore durometer 4 is directed at force measurement mechanism 2
Optimum measurement region;Adjust CCD and measure position and the angle of system 3, it is ensured that it can accurate acquisition
Show value to tested Shore durometer 4;
S4, use PC 10 control drive servomotor 6, by screw mandrel drive durometer clamping mechanism 5 to
Lower motion, the pressure value signal of the tested Shore durometer of force measurement mechanism 2 Real-time Collection 4, by driving
Dynamic control and data collecting system 9 are transmitted to PC 10,
S5, when the force value of force measurement mechanism 2 Real-time Collection i.e. detect force value with in step S1 storage corresponding
When the standard force value of calibrating point is consistent, PC 10 is controlled by driving and data collecting system 9 controls CCD
Measurement system 3 gathers the show value of tested Shore durometer 4, obtains the display hardness that this show value is corresponding
Value input PC 10, records standard hardness value and the display hardness number of this calibrating point;
High-precision angle encoder 7 and high accuracy grating scale 8 is used to detect the rotating speed of servomotor 6 respectively
State and the location status of durometer clamping mechanism 5, and status information is controlled by driving and data acquisition
Collecting system 9 transmits to PC 10, and the output signal of the mechanism of force measurement simultaneously 2 is also by driving control
And data collecting system 9 transmits to PC 10, PC 10 drives servomotor 6 to drive by controlling
The motion of durometer clamping mechanism 5, it is achieved the closed loop control of whole action;
S6, repetition said process S1-S5, it is achieved the calibrating of all calibrating points, by the standard hardness of all calibrating points
Value compares with display hardness number, records the error of this tested Shore durometer 4.
CCD of the present utility model measures system 3 and uses ccd image controller to pointer-type and digital display type
The indicating value of Shore durometer realizes automatically gathering, and its measurement error is ± 0.1HA.
This utility model is not directed to part and the most same as the prior art prior art maybe can be used to be realized.
Claims (3)
1. the full-automatic assay device of Shore durometer, is characterized in that it includes that work platforms (1), force value are surveyed
Measuring mechanism (2), CCD measure system (3), drive mechanism, durometer clamping mechanism (5), servo electricity
Machine (6), driving control and data collecting system (9) and PC (10),
Described work platforms (1) is arranged on the base of assay device, and force measurement mechanism (2) sets
Putting on work platforms (1), tested Shore durometer (4) is clamped by durometer clamping mechanism (5),
And it is arranged at the top of force measurement mechanism (2),
Described drive mechanism is arranged on base, and servomotor (6) is arranged on the top of drive mechanism,
It drives output shaft to connect durometer clamping mechanism (5), drives tested Shore durometer (4) to be made by pressing
For force measurement mechanism (2), the control signal end of described servomotor (6) connect drive control and
The driving signal end of data collecting system (9), drives control and data collecting system (9) and PC (10)
It is connected,
Described CCD measures system (3) and is arranged on the side of base, for tested Shore durometer
(4) show value carries out data acquisition, and its signal output part controls and data collecting system (9) with driving
Data acquisition signal input be connected.
The full-automatic assay device of Shore durometer the most according to claim 1, is characterized in that described force value
Measuring mechanism (2) uses cantilever beam force transducer.
The full-automatic assay device of Shore durometer the most according to claim 1, is characterized in that it also includes height
Precision angular encoder (7) and high accuracy grating scale (8), described High-precision angle encoder (7)
For monitoring the rotary regimes of servomotor (6), grating scale (8) is used for monitoring durometer dress in high precision
The position of clamp mechanism (5), its signal output part all controls and the number of data collecting system (9) with driving
It is connected according to gathering signal input part.
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CN201620241693.8U CN205593872U (en) | 2016-03-25 | 2016-03-25 | Full -automatic calibrating installation of shore durometer |
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CN201620241693.8U CN205593872U (en) | 2016-03-25 | 2016-03-25 | Full -automatic calibrating installation of shore durometer |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105651640A (en) * | 2016-03-25 | 2016-06-08 | 常州市计量测试技术研究所 | Full-automatic detection device of Shore durometer and method thereof |
CN113504142A (en) * | 2021-08-13 | 2021-10-15 | 无锡恩捷新材料科技有限公司 | Shore hardness testing device and testing method |
-
2016
- 2016-03-25 CN CN201620241693.8U patent/CN205593872U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105651640A (en) * | 2016-03-25 | 2016-06-08 | 常州市计量测试技术研究所 | Full-automatic detection device of Shore durometer and method thereof |
CN105651640B (en) * | 2016-03-25 | 2019-05-21 | 常州市计量测试技术研究所 | A kind of full-automatic calibrating installation of Shore durometer and method |
CN113504142A (en) * | 2021-08-13 | 2021-10-15 | 无锡恩捷新材料科技有限公司 | Shore hardness testing device and testing method |
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