CN103817521B - A kind of LED light source assembling device and assemble method - Google Patents

A kind of LED light source assembling device and assemble method Download PDF

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Publication number
CN103817521B
CN103817521B CN201410008385.6A CN201410008385A CN103817521B CN 103817521 B CN103817521 B CN 103817521B CN 201410008385 A CN201410008385 A CN 201410008385A CN 103817521 B CN103817521 B CN 103817521B
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China
Prior art keywords
stem
wire
light source
led
led light
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Expired - Fee Related
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CN201410008385.6A
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Chinese (zh)
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CN103817521A (en
Inventor
庄文荣
戴坚
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Ayura Terua Limited by Share Ltd
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Ayura Terua Ltd By Share Ltd
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Priority to CN201410008385.6A priority Critical patent/CN103817521B/en
Publication of CN103817521A publication Critical patent/CN103817521A/en
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Publication of CN103817521B publication Critical patent/CN103817521B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/06Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2101/00Point-like light sources

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • General Engineering & Computer Science (AREA)
  • Led Device Packages (AREA)

Abstract

The present invention relates to a kind of LED light source assemble method and assembling device, belong to LED light source preparing technical field, its assembling device includes transmitting device, wire positioning device, wire blow device, welder etc., wherein transmitting device applies to whole assembling flow path, the wire electrically conducted sealing by fusing for realization and extraneous power supply in stem stem base by wire positioning device carries out fine position location, on stem stem top by wire blow device blow wire and by welder welding lead and LED lamp, for electrically conducting between LED lamp and LED lamp.

Description

A kind of LED Assembling optical sources device and assemble method
Technical field
The present invention relates to one LED Assembling optical sources device, belongs to LED Light source preparing technical field.
Background technology
Light source be exactly light emitting diode ( LED ) it is the light source of luminous body.Light emitting diode invent in 20 Century 60 In the age, in many decades subsequently, its basic purposes is the display lamp as electronic equipments such as radio cassette players.This bulb has efficiency height, the feature of life-span length, can use continuously 10 Ten thousand hours, longer than ordinary incandescent lamp bubble 100 Times.In future 5 Year, this light source will become the main product of illumination of future generation.
From luminous efficiency angle, LED Through the technique improvement of decades, its luminous efficiency has had bigger lifting.Electric filament lamp, halogen tungsten lamp light efficiency are 12-24 Lumen / Watt, fluorescent lamp 50 ~ 70 Lumen / Watt, sodium vapor lamp 90 ~ 140 Lumen / Watt, most power consumption becomes thermal losses. LED Reach after light efficiency is improved 50 ~ 200 Lumen / Watt or higher, and the monochromaticity of its light is good, spectrum is narrow, it is not necessary to filters and can directly send coloured visible ray.Meanwhile, countries in the world still do step up improve LED Research in terms of light efficiency, its luminous efficiency will have bigger raising in the near future.
From energy conservation angle, LED Single tube power 0.03 ~ 0.06 Watt, use DC driven, single tube driving voltage 1.5 ~ 3.5 Volt, electric current 15 ~ 18 Milliampere, response speed is fast, can be at high-frequency operation.In the case of same illuminating effect, power consumption be incandescent lamp bulb ten thousand/, be 1/2nd of fluorescent tube.Estimate according to Japan, as used light efficiency twice more taller than fluorescent lamp LED Substitute electric filament lamp and the fluorescent lamp of Japan's half.Can save every year and be equivalent to 60 Hundred million liters of crude oil.With regard to Bridge guardrail lamp example, a daylight lamp of effect same 40 Many watts, and use LED The power of every is only 8 Watt, and can seven color changes.
For making LED Light source industrialization preferably, reduces its human cost produced, and applies to substitute conventional light source, and Ge great producer, research and development institution are all the most right LED Light source preparation technology improves and makes it more accord with the demands of the market.
Summary of the invention
The invention provides one LED The assemble method of light source, taking base sealing by fusing has two wires LED Light source glass stem, is adjusted by position set in advance wire and fixes, LED Wire on light source stem stem base, except being used for electrically conducting, is simultaneously used for fixing LED Wick position.? LED Light source stem stem top blow wire, makes the wire two-end-point after blow to distance through two wire end points of position adjustments on stem stem base be respectively LED Distance between wick electrode, takes two or more than two LED Wick is respectively placed in LED On light source stem stem, make each LED On wick, two electrodes melt wire and the conductor wire end point cantact of stem stem top blow of envelope respectively with stem stem base, and stem stem base melts and is respectively and fixedly provided with wick on two wires of envelope, are fixed respectively by welding LED Wick electrode and wire, make LED Wick is electrically connected with, and is fixed on LED On light source stem stem.Or, taking base sealing by fusing has two wires LED Light source stem stem, right LED It is used for fixing on light source stem stem base LED The wire at wick position carries out position adjustments and fixes, LED It is used for fixing on light source stem stem base LED It is respectively welded fixing one or more on the wire at wick position LED Wick, wire with the fixing pad of wick is LED At wick electrode, LED Light source stem stem top blow wire, make the wire after blow with LED Another electrode contact of wick welding make LED Wick is fixed on LED On light source stem stem.
Heretofore described LED Wick is two or more than two, preferably 2N Root, N For being more than or equal to 1 Integer.Wherein N Root with LED On light source stem stem base, a wire connects, separately N Root with LED On light source stem stem base, another root wire connects.
If in the present invention LED Wick is 1 During root, right LED It is used for fixing on light source stem stem base LED The wire at wick position carries out position adjustments and fixes , The distance of two wire end points is LED Distance between wick electrode, takes 1 Root LED Wick is positioned over LED On light source stem stem, make each LED On wick, two electrodes melt two conductor wire end point cantact of envelope respectively with stem stem base, are fixed respectively by welding LED Wick electrode and wire, make LED Wick is electrically connected with, and is fixed on LED On light source stem stem.Or, taking base sealing by fusing has two wires LED Light source stem stem , Wherein being drawn by base for one, another root, via stem stem, is drawn by stem stem top, right LED Wire on light source stem stem carries out position adjustments and fixes , The distance of two wire end points is LED Distance between wick electrode;Take 1 Root LED Wick is positioned over LED On light source stem stem, make each LED On wick two electrodes respectively with the conductor wire end point cantact on stem stem base and stem stem top, fixed respectively by welding LED Wick electrode and wire, make LED Wick is electrically connected with, and is fixed on LED On light source stem stem;Or, taking base sealing by fusing has two wires LED Light source stem stem , Wherein being drawn by base for one, another root, via stem stem, is drawn by stem stem top, right LED Wire on light source stem stem base carries out position adjustments and is fixed on stem stem top and melts solid wire, and makes to melt the wire solid wire and stem stem top drawn and electrically conduct, and takes 1 Root LED Wick is positioned over LED On light source stem stem, make each LED On wick two electrodes respectively with stem stem base and the conductor wire end point cantact of stem stem top blow, by welding fix respectively LED Wick electrode and wire, make LED Wick is electrically connected with, and is fixed on LED On light source stem stem.
In the present invention LED Solid wire is melted on light source stem stem top, for avoid temperature too low melt solid the oldest, or temperature is too high affect wick in routing etc. between each device, especially colloid and chip, melt solid temperature and control 200 -500 Between DEG C.
The invention provides one LED Assembling optical sources device, described LED Assembling optical sources device includes transmitting device, wire positioning device, wire blow device, welder etc., each device is used in conjunction with each other, can the time of assembling optical sources in effectively save production process, and whole process realizes industrialization, reduce human cost, industrialization simultaneously can realize quality controllable in assembling optical sources engineering, reducing anthropic factor impact makes source mass unstable, wherein transmitting device applies to whole assembling flow path, the wire electrically conducted sealing by fusing for realization and extraneous power supply in stem stem base by wire positioning device carries out fine position location, on stem stem top by wire blow device blow wire and by welder welding lead and LED Wick, is used for LED Wick with LED Electrically conducting between wick.
Transmitting device of the present invention include stem stem input equipment, stem stem fortune pass device, LED Wick transmitting device, LED Wick gatherer, LED Light source let-off gear(stand), stem stem passes stem stem input device on to stem stem fortune by stem stem input equipment, and stem stem passes device fortune by stem stem fortune and passes and carry out subsequent handling, when fortune reaches at welder, by LED After wick transmitting device carrys out wick transmission, pass through LED Wick gatherer imports wick, makes the wick of importing contact up and down with the wire on stem stem, and is welded by welder, and welding has stem stem fortune to pass device having welded the stem stem of wick i.e. after terminating LED Light source is transported and is reached subsequent processing, and by LED Light source let-off gear(stand) handle LED Light source is derived.
In the present invention, stem stem fortune passes in device, is fixed with wire positioning device, wire blow device, welder successively by stem stem rotation direction.In the present invention, stem stem fortune reaches after wire positioning device carries out wire location directly or interval fortune reaches wire blow device to stem stem top blow wire, stem stem after blow wire directly or interval fortune reaches welder, LED Wick passes through LED Wick gatherer is directed on stem stem, and two ends are respectively welded on stem stem base the wire termination of the wire behind location and blow stem stem top, after having welded LED Wick gatherer is withdrawn, LED Light source completes to assemble, and fortune reaches LED Light source let-off gear(stand) is derived.
In the present invention, stem stem fortune passes device and is provided with stem stem fixing device, and stem stem is fixed on stem stem fortune by stem stem fixing device and passes device, passes device fortune with stem stem fortune and passes, and for saving the production time, the stem stem fixing device that stem stem fortune passes on device must not be less than 3 Individual, it is ensured that wire positioning device, wire blow device, welder can be simultaneously in duty.
In the present invention, stem stem input equipment can be a mechanical arm, mechanical arm passes the stem stem fixing device on device stem stem input to stem stem fortune, stem stem passes plant running to next process by stem stem fixing device with stem stem fortune, and pause, the dead time is to can guarantee that lower continuous each in running order lower wire location, wire blow, weld and all can complete this and operate.
In the present invention LED Assembling optical sources device, when LED In light source during wick only, omit wire blow device, after wire positioning device carries out fine position to sealing by fusing wire in stem stem base, LED Wick passes through LED Wick gatherer is directed into stem stem, makes LED Wick two electrode correspondence respectively and two wires on base, made by welder LED Wick is directly fixedly welded on wire.
In the present invention LED Assembling optical sources device, when LED In light source during wick only, and stem stem base melts two wires of envelope, wherein draws from stem stem top via core column support for one, omits wire blow device, after wire positioning device carries out fine position to sealing by fusing wire in stem stem base and the wire drawn from stem stem top LED Wick passes through LED Wick gatherer is directed into stem stem, makes LED Wick two electrode correspondence respectively and two wires on base and stem stem top, made by welder LED Wick is directly fixedly welded on wire.
In the present invention LED Assembling optical sources device, when LED In light source during wick only, and stem stem base melts two wires of envelope, wherein draw from stem stem top via core column support for one, wire positioning device carries out fine position to sealing by fusing wire in stem stem base, wire blow device melts solid wire on stem stem top, and make to melt the wire solid wire and stem stem top drawn to electrically conduct, make LED Wick two electrode respectively corresponding with melt solid wire on base wire and stem stem top, made by welder LED Wick is directly fixedly welded on wire.
Accompanying drawing explanation
The accompanying drawing of the present invention is in order to the present invention is further described, rather than the restriction of the invention scope to the present invention.
Figure 1 , wire positioning device schematic diagram.
Figure 2 , wire blow device schematic diagram.
Figure 3 , welder schematic diagram.
Figure 4 LED Assembling optical sources device overall schematic.
1 , for wire positioning device, 2 , for sealing by fusing in stem stem base for realizing and external world's wire of electrically conducting of power supply, 3 , for stem stem fortune pass device, 4 , for wire blow device, 5 , for stem stem, 6 , for stem stem top wire, 7 , for welder, 8 , for pad, 9 , be LED Wick gatherer ( The mechanical arm of input wick ) , 10 , for stem stem input equipment, 11 LED Wick transmitting device , 12 LED Light source let-off gear(stand), 13 LED Light source.
Detailed description of the invention
Embodiments of the invention are in order to the present invention is further described, rather than the restriction of the invention scope to the present invention.
Embodiment
Assembling optical sources device, including transmitting device, wire positioning device, wire blow device, welder etc., transmitting device applies to whole assembling flow path, by wire positioning device, sealing by fusing wire for realizing electrically conducting with extraneous power supply in stem stem base is carried out fine position location, on stem stem top by wire blow device blow wire and pass through welder welding lead and LED Wick, is used for LED Wick with LED Electrically conducting between wick, wherein transmitting device include stem stem input equipment, stem stem fortune pass device, LED Wick transmitting device, LED Wick gatherer, LED Light source let-off gear(stand), stem stem passes stem stem input device on to stem stem fortune by stem stem input equipment, stem stem passes device fortune by stem stem fortune and passes and carry out subsequent handling, and stem stem fortune passes device and is fixed with wire positioning device, wire blow device, welder successively by stem stem rotation direction.When fortune reaches at welder, by LED After wick transmitting device carrys out wick transmission, pass through LED Wick gatherer imports wick, makes the wick of importing contact up and down with the wire on stem stem, and is welded by welder, after welding terminates, has stem stem fortune to pass device having welded the stem stem of wick i.e. LED Light source is transported and is reached subsequent processing, and by LED Light source let-off gear(stand) handle LED Light source is derived.

Claims (14)

1. a LED light source assemble method, it is characterised in that:
A. take base sealing by fusing and have the LED light source stem stem of two wires;
B. the wire being used for fixing LED lamp position on LED light source stem stem base is carried out position adjustments and consolidates Fixed;
C. at LED light source stem stem top blow wire, make the wire two-end-point after blow respectively to stem stem base On through the distance of two wire end points of position adjustments be the distance between LED lamp electrode;
D. the LED lamp taking two or more than two is respectively placed on LED light source stem stem, makes each LED On core, the wire end points of wire and stem stem top blow that two electrodes melt envelope respectively with stem stem base connects Touching, stem stem base melts and is respectively and fixedly provided with wick on two wires of envelope, fixes LED respectively by welding Wick electrode and wire, make LED lamp be electrically connected with, and is fixed on LED light source stem stem;
Or
A. take base sealing by fusing and have the LED light source stem stem of two wires;
B. the wire being used for fixing LED lamp position on LED light source stem stem base is carried out position adjustments and consolidates Fixed;
C. it is used for fixing to be respectively welded on the wire at LED lamp position on LED light source stem stem base fixing one Individual or multiple LED lamp, wire is at LED lamp electrode with the pad of wick;
D. at LED light source stem stem top blow wire, another electrode of the wire after blow and LED lamp is made to connect Touch and weld and make LED lamp be fixed on LED light source stem stem.
LED light source assemble method the most according to claim 1, it is characterised in that described LED Core is 2N root, and N is the integer more than or equal to 1.
LED light source assemble method the most according to claim 2, it is characterised in that described LED Core 2N root, wherein N root is connected with a wire on LED light source stem stem base, another N root and LED On light source stem stem base, another root wire connects.
4. a LED light source assemble method, it is characterised in that LED lamp is 1:
A. take base sealing by fusing and have the LED light source stem stem of two wires;
B. the wire being used for fixing LED lamp position on LED light source stem stem base is carried out position adjustments also Fixing, the distance of two wire end points is the distance between LED lamp electrode;
C. take 1 LED lamp to be positioned on LED light source stem stem, make two electrodes difference in each LED lamp With two conductor wire end point cantact that stem stem base melts envelope, fix LED lamp electricity respectively by welding Pole and wire, make LED lamp be electrically connected with, and is fixed on LED light source stem stem;
Or,
A. take base sealing by fusing and have the LED light source stem stem of two wires, wherein drawn by base, separately for one Via stem stem, draw on stem stem top for one;
B. the wire on LED light source stem stem carried out position adjustments and fix, two wire end points Distance is the distance between LED lamp electrode;
C. take 1 LED lamp to be positioned on LED light source stem stem, make two electrodes in each LED lamp Respectively with the conductor wire end point cantact on stem stem base and stem stem top, fix LED respectively by welding Wick electrode and wire, make LED lamp be electrically connected with, and is fixed on LED light source stem stem;
Or,
A. take base sealing by fusing and have the LED light source stem stem of two wires, wherein drawn by base for one, another Root, via stem stem, is drawn by stem stem top;
B. the wire on LED light source stem stem base is carried out position adjustments and fixes;
C. melt solid wire on stem stem top, and make to melt the wire electricity that solid wire is drawn with stem stem top Property conducting,
D. take 1 LED lamp to be positioned on LED light source stem stem, make two electrodes in each LED lamp divide Not with stem stem base and the conductor wire end point cantact of stem stem top blow, fix respectively by welding LED lamp electrode and wire, make LED lamp be electrically connected with, and is fixed on LED light source stem stem On.
5. according to the LED light source assemble method described according to any one of claim 1-4, it is characterised in that It is between 200 DEG C-500 DEG C that wire melts solid temperature.
6. according to the device used by any one of claim 1-5 a kind of LED light source assemble method, its feature It is to include transmitting device, wire positioning device, wire blow device, welder, Qi Zhongchuan Defeated device applies to whole assembling flow path, is used sealing by fusing by wire positioning device in stem stem base Carry out fine position location in the wire realizing electrically conducting with extraneous power supply, pass through on stem stem top Wire blow device blow wire also passes through welder welding lead and LED lamp, for LED Electrically conducting between wick and LED lamp.
Device used by LED light source assemble method the most according to claim 6, it is characterised in that described Transmitting device includes that stem stem input equipment, stem stem fortune pass device, LED lamp transmitting device, LED Wick gatherer, LED light source let-off gear(stand).
Device used by LED light source assemble method the most according to claim 7, it is characterised in that institute State stem stem fortune to pass below device, be fixed with wire positioning device, wire successively by stem stem rotation direction Blow device, welder.
Device used by LED light source assemble method the most according to claim 8, it is characterised in that institute The stem stem fortune stated passes device and is provided with stem stem fixing device, and stem stem is fixed on by stem stem fixing device Stem stem fortune passes device, passes device fortune with stem stem fortune and passes, and stem stem fortune passes the stem stem fixing device on device Must not be less than 3.
Device used by LED light source assemble method the most according to claim 9, it is characterised in that Described stem stem input equipment is a mechanical arm, and mechanical arm passes stem stem input to stem stem fortune Stem stem fixing device on device, stem stem by stem stem fixing device with stem stem fortune pass plant running to Next process, and pausing, the dead time for can guarantee that lower continuous each wire location, wire blow, Welding all completes.
Device used by 11. LED light source assemble methods according to claim 10, it is characterised in that Stem stem fortune reaches after wire positioning device carries out wire location directly or interval fortune reaches wire blow Device to stem stem top blow wire, stem stem after blow wire directly or interval fortune reaches welding dress Putting, LED lamp is directed on stem stem by LED lamp gatherer, and two ends are respectively welded to core On post base, the wire behind location and the wire termination on blow stem stem top, welded rear LED Wick gatherer is withdrawn, and LED light source completes to assemble, and fortune reaches LED light source let-off gear(stand) and derives.
12. according to the device used by the LED light source assemble method described in any one of claim 6-11, its It is characterised by that taking base sealing by fusing has the LED of two wires when wick only in LED light source Light source stem stem;The wire being used for fixing LED lamp position on LED light source stem stem base is carried out Position adjustments is also fixed, and the distance of two wire end points is the distance between LED lamp electrode; Take 1 LED lamp to be positioned on LED light source stem stem, make two electrodes difference in each LED lamp With two conductor wire end point cantact that stem stem base melts envelope, fix LED lamp electricity respectively by welding Pole and wire, make LED lamp be electrically connected with, and is fixed on LED light source stem stem.
13. according to the device used by the LED light source assemble method described in any one of claim 6-11, its It is characterised by that taking base sealing by fusing has the LED of two wires when wick only in LED light source Light source stem stem, is wherein drawn by base for one, and another root, via stem stem, is drawn by stem stem top;Right Wire on LED light source stem stem carries out position adjustments and fixes, and the distance of two wire end points is Distance between LED lamp electrode;Take 1 LED lamp to be positioned on LED light source stem stem, make In each LED lamp two electrodes respectively with the conductor wire end point cantact on stem stem base and stem stem top, logical Cross welding and fix LED lamp electrode and wire respectively, make LED lamp be electrically connected with, and fix On LED light source stem stem.
14. according to the device used by the LED light source assemble method described in any one of claim 6-11, its It is characterised by that taking base sealing by fusing has the LED of two wires when wick only in LED light source Light source stem stem, is wherein drawn by base for one, and another root, via stem stem, is drawn by stem stem top;Right Wire on LED light source stem stem base carries out position adjustments and fixes;Melt on stem stem top and admittedly lead Line, and make to melt the wire solid wire and stem stem top drawn and electrically conduct;Take 1 LED Wick is positioned on LED light source stem stem, make in each LED lamp two electrodes respectively with stem stem base And the conductor wire end point cantact of stem stem top blow, by welding fix respectively LED lamp electrode with Wire, makes LED lamp be electrically connected with, and is fixed on LED light source stem stem.
CN201410008385.6A 2014-01-09 2014-01-09 A kind of LED light source assembling device and assemble method Expired - Fee Related CN103817521B (en)

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CN104477568B (en) * 2014-12-14 2016-09-28 马鞍山联邦智能装备有限公司 A kind of automatization LED lamp holder assembly material transmission line body
CN107225394A (en) * 2017-06-08 2017-10-03 东莞大市自动化科技有限公司 A kind of full-automatic assemble method of LED
CN110822307B (en) * 2019-11-07 2020-08-04 安徽蓝锐电子科技有限公司 L ED light source assembling method
CN113560889B (en) * 2021-08-24 2022-09-16 湖南城市学院 Automatic assembling equipment for LED (light-emitting diode) bulbs
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CN117000917B (en) * 2023-10-07 2023-12-19 四川华体照明科技股份有限公司 LED module connecting wire welding device

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CN101799152A (en) * 2010-04-09 2010-08-11 白建国 Heat dissipation head of small power LED lamp and manufacturing method thereof
CN202192416U (en) * 2011-06-20 2012-04-18 深圳路升光电科技有限公司 Automatic assembly equipment of LED (Light Emitting Diode) module
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