CN103802848A - Hood structure of high speed train headstock and installation method - Google Patents

Hood structure of high speed train headstock and installation method Download PDF

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Publication number
CN103802848A
CN103802848A CN201210445273.8A CN201210445273A CN103802848A CN 103802848 A CN103802848 A CN 103802848A CN 201210445273 A CN201210445273 A CN 201210445273A CN 103802848 A CN103802848 A CN 103802848A
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China
Prior art keywords
shield
head
hood
high speed
lower head
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CN201210445273.8A
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CN103802848B (en
Inventor
涂勤书
段浩伟
杜健
丁叁叁
田爱琴
李文华
马云双
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CRRC Qingdao Sifang Co Ltd
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CSR Qingdao Sifang Locomotive and Rolling Stock Co Ltd
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Publication of CN103802848A publication Critical patent/CN103802848A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

Abstract

The invention relates to a hood structure of a high speed train headstock and an installation method. The hood structure consists of an upper hood and a lower hood, wherein the upper hood is connected with the lower hood through a plugging structure in a plugging manner, and the upper hood and the lower hood are respectively fixedly connected with a train body and/or train body accessory. The hood structure is simple in structure, the hood is divided into the upper hood and the lower hood, which are connected with each other in a plugging manner, the overall appearance effect is good, the entire structure is easy to install and disassemble, the upper hood and the lower hood can be placed into the train to run along the train after being disassembled, so that a link function and a rescuing function of the train can be realized. In addition, the hood can be installed externally, so that the problem that the hood cannot be installed due to the limited installation space inside the train body can be solved.

Description

The hood structure of high speed train headstock and installation method
Technical field
The present invention relates to a kind of vehicle head structure of high speed train, particularly a kind of hood structure of high speed train headstock and installation method, belongs to high-speed train body manufacturing technology field.
Background technology
Along with improving constantly of train running speed, the also rapid growth of aerodynamic drag that train is suffered, for reducing operation aerodynamic drag and improving aerodynamic performance, the headstock monnolithic case of high speed train adopts stream line pattern, and stream line pattern has power-assisted in reducing air resistance.In the head dummy parameter of headstock, having an important parameter is exactly slenderness ratio, at two high speed trains during in mutual intersection, when meeting, speed is higher, the intensity of Train Crossing Pressure Waves is also just larger, but Train Crossing Pressure Waves amplitude can significantly reduce on approximately linear ground along with the increase of head slenderness ratio, the pressure wave intensity causing in order effectively to reduce high speed train meeting, further reduce air resistance, train fleetline slenderness ratio is increasing, causes thus the inner space of train head construction also just more and more less.
At present on high speed train, the hood structure that is positioned at train head generally adopts along the longitudinal plane of symmetry of car body and is divided into the structure of left and right two, in left and right two build covers, be provided with two groups of automatic on/off mechanisms, conveniently in the situation that some is special, connect extension with other vehicle.But this hood structure, because train fleetline slenderness ratio is increasing, makes the inner installing space of car body be subject to larger restriction, cannot install, and then bring all very difficult problems of head-shield Assembly &Disassembly in car.
Summary of the invention
Main purpose of the present invention is to address the above problem, and a kind of hood structure and installation method of high speed train headstock is provided, simple in structure, is easy to Assembly &Disassembly, has solved train head space narrow and small, and the problem of automatic shutter head-shield cannot be installed.
For achieving the above object, technical solutions according to the invention are:
A hood structure for high speed train headstock, is made up of upper head-shield and lower head-shield two parts, and between described upper head-shield and lower head-shield, by the mutual socket connection of connected structure, described upper head-shield is fixedly connected with car body and/or car body annex respectively with lower head-shield.
Further, the cut-off rule between described upper head-shield and lower head-shield and the cut-off rule smooth transition between car body and pilot.
Further, described connected structure is the slot cooperatively interacting and the inserted block being separately positioned on described upper head-shield and lower head-shield, and described inserted block inserts and in described slot, realizes the socket connection between described upper head-shield and lower head-shield.
Further, described inserted block is the inwardly flanging of turnover of described upper head-shield bottom, and described slot is to protrude from the structure that the section at described lower head-shield top is U-shaped.
Further, between described slot and inserted block, be provided with rubber pad.
Further, described upper head-shield is fixedly connected with car body plate-girder, and described lower head-shield is fixedly connected with pilot.
Further, on described car body plate-girder, be fixed with for described on the upper mount pad that is fixedly connected with of head-shield, on described pilot, be fixed with the lower mount pad for being fixedly connected with described lower head-shield, described upper head-shield is fixedly connected with by fastener with lower mount pad with described upper mount pad respectively with lower head-shield.
Further, described upper head-shield and described lower head-shield all adopt the sandwich structure of inside and outside covering and middle core, and described inside and outside covering adopts carbon fiber composite material, and middle core is foamed materials.
Further, on the inside panel of described lower head-shield, repaved one deck aramid fiber composite material.
Another technical scheme of the present invention is:
A kind of installation method of hood structure of high speed train headstock, formed by upper head-shield and lower head-shield two parts, between described upper head-shield and lower head-shield, pass through the mutual socket connection of connected structure, first described lower head-shield is fixedly connected with by fastener with car body or car body annex, again described upper head-shield is pushed along described lower head-shield by described connected structure, after described upper head-shield reaches desired location, be fixedly connected with by fastener with car body or car body annex.
To sum up content, the hood structure of high speed train headstock of the present invention and installation method, simple in structure, consider that train shape needs and car door size, the two parts that are divided into head-shield and the mutual socket connection of lower head-shield, overall appearance is effective, and total is easy to Assembly &Disassembly, the afterwards upper head-shield of dismounting and lower head-shield can move with car in placing car, realize train and connect extension, rescue function.Separately, this head-shield can be installed by outside, solved due to the inner installing space of car body limits to the head-shield bringing cannot installation question.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is head-shield and lower head-shield connection structure schematic diagram in the present invention;
Fig. 3 is the mounting structure schematic diagram of head-shield in the present invention;
Fig. 4 is the mounting structure schematic diagram of head-shield under the present invention.
As shown in Figures 1 to 4, upper head-shield 1, lower head-shield 2, car body 3, pilot 4, cut-off rule 5, cut-off rule 6, car body plate-girder 7, slot 8, inserted block 9, rubber pad 10, upper mount pad 11, bolt 12, lower mount pad 13, bolt 14, adjusts pad 15, and spring washer 16 is adjusted pad 17.
The specific embodiment
Below in conjunction with accompanying drawing and the specific embodiment, the present invention is described in further detail:
As shown in Figure 1, the hood structure of high speed train headstock of the present invention, integral cutting becomes upper and lower two parts, is respectively head-shield 1 and lower head-shield 2.Consider train monnolithic case and car door size, the cut-off rule 5 between upper head-shield 1 and lower head-shield 2 is arranged on to the cut-off rule position between car body 3 and pilot 4, and cut-off rule 6 smooth transition between car body 3 and pilot 4.
Convenient for Assembly &Disassembly, to realize in the outside installation of car body, between upper head-shield 1 and lower head-shield 2, by the mutual socket connection of connected structure, upper head-shield 1 is fixedly connected with the car body plate-girder 7 that is positioned at car body leading section both sides, and lower head-shield 2 is fixedly connected with pilot 4.
As shown in Figure 2, the connected structure between upper head-shield 1 and lower head-shield 2, for being separately positioned on the slot cooperatively interacting 8 and the inserted block 9 on upper head-shield 1 and lower head-shield 2.In the present embodiment, inserted block 9 is for being arranged on the inwardly flanging of turnover of head-shield 1 bottom, inserted block 9 is arranged on the dual-side of head-shield 1 bottom, 8 of slots are for protruding from the structure that the section at lower head-shield 2 tops is U-shaped, slot 8 is to inner opening, slot 8 is arranged on the dual-side at lower head-shield 2 tops, guarantees that inserted block 9 can successfully insert in slot 8.When mounted, the inserted block 9 on upper head-shield 1 inserts in slot 8, and is pushed into desired location along slot 8, and then realizes the socket connection between upper head-shield 1 and lower head-shield 2.For avoid upper head-shield 1 and lower head-shield 2 when mounted rigidity contact, in the present embodiment, paste one deck rubber pad 10 at the upper surface of inserted block 9.Slot 8 and inserted block 9 also can adopt other connected structure form, if the bottom at upper head-shield 1 is to the projecting inward slot for opening downwards that arranges, correspondingly at the top of lower head-shield 2 inserted block 9 etc. that arranges protruding upward.
As shown in Figure 3, on car body plate-girder 7, be welded with multiple on mount pad 11, upper head-shield 1 is fixedly connected with upper mount pad 11 by bolt 12 fasteners such as grade, thereby upper head-shield 1 and car body 3 are fixed together.Cushioning spring washer 16 between upper mount pad 11 and upper head-shield 1, guarantees fixation, guarantees that the long-term upper head-shield 1 in service of train is connected reliably with car body plate-girder 7.Cushioning is adjusted pad 17 simultaneously, may be because of the gap of manufacturing, installation error produces for regulating.
As shown in Figure 4, be fixed with multiple lower mount pads 13 on pilot 4, lower head-shield 2 is fixedly connected with lower mount pad 13 by bolt 14 fasteners such as grade, thereby lower head-shield 2 is fixed together with pilot 4.Bolt 14 selects the self-locking of two HARD-LOCK nuts to fix, and guarantees that the long-term lower head-shield 2 in service of train is connected reliably with pilot 4.Between lower mount pad 13 and lower head-shield 2, cushioning is adjusted pad 15, may be because of the gap of manufacturing, installation error produces for regulating.
As shown in Figures 2 and 3, upper head-shield 1 adopts the sandwich structure being made up of inside panel, exterior skin and middle core, and wherein, middle core adopts the thick T90 foam core of 20mm, exterior skin adopts the thick carbon fiber composite material of 3mm, and inside panel adopts the thick carbon fiber composite material of 4mm.
As shown in Figure 2 and Figure 4, lower head-shield 2 also adopts the sandwich structure being made up of inside panel, exterior skin and middle core, wherein, middle core adopts the thick T90 foam core of 30mm, exterior skin adopts the thick carbon fiber composite material of 4mm, inside panel adopts the thick carbon fiber composite material of 2mm, re-lays the aramid fiber composite material that one deck 2mm is thick on the carbon fiber composite material of inside panel.
Upper head-shield 1 and lower head-shield 2 adopt the sandwich structure of this carbon fiber composite material and foam composition, not only can guarantee the bulk strength of head-shield 1 and lower head-shield 2, the overall weight that can as much as possible reduce upper head-shield 1 and lower head-shield 2 simultaneously, meets the requirement that high speed train is more and more higher to lightweight.
The installation method of describing the hood structure of high speed train headstock below in detail, specifically comprises the steps:
Steps A, first lower head-shield 2 is laid and put in place, be fixed together by bolt 14 and the lower mount pad 13 being weldingly fixed on pilot 4.Step B, upper head-shield 1 is pushed along lower head-shield 2 by connected structure.
Step C, reach behind desired location when upper head-shield 1, be fixed together by bolt 12 and the upper mount pad 11 being weldingly fixed on car body plate-girder 7, form complete head-shield.
When dismounting, by above-mentioned contrary order dismounting.
This hood structure is simple, overall appearance is effective, and in the time that extraordinary circumstances need to realize with other coupling of vehicles, installing/dismounting is all very convenient, after dismounting, upper head-shield 1 and lower head-shield 2 are because volume is relatively little, and the compartment that also can put into train moves with car, realize train and connect extension, rescue function, the transportation of head-shield is also very convenient.This hood structure can also realize by outside and installing, solved due to the inner installing space of car body limits to the head-shield bringing cannot installation question.
As mentioned above, given scheme content, can derive similar technical scheme in conjunction with the accompanying drawings and embodiments.In every case be the content that does not depart from technical solution of the present invention, any simple modification, equivalent variations and the modification above embodiment done according to technical spirit of the present invention, all still belong in the scope of technical solution of the present invention.

Claims (10)

1. the hood structure of a high speed train headstock, it is characterized in that: formed by upper head-shield and lower head-shield two parts, between described upper head-shield and lower head-shield, by the mutual socket connection of connected structure, described upper head-shield is fixedly connected with car body and/or car body annex respectively with lower head-shield.
2. the hood structure of high speed train headstock according to claim 1, is characterized in that: the cut-off rule between described upper head-shield and lower head-shield and the cut-off rule smooth transition between car body and pilot.
3. the hood structure of high speed train headstock according to claim 1, it is characterized in that: described connected structure is the slot cooperatively interacting and the inserted block being separately positioned on described upper head-shield and lower head-shield, described inserted block inserts and in described slot, realizes the socket connection between described upper head-shield and lower head-shield.
4. the hood structure of high speed train headstock according to claim 3, is characterized in that: described inserted block is the inwardly flanging of turnover of described upper head-shield bottom, and described slot is to protrude from the structure that the section at described lower head-shield top is U-shaped.
5. the hood structure of high speed train headstock according to claim 3, is characterized in that: between described slot and inserted block, be provided with rubber pad.
6. the hood structure of high speed train headstock according to claim 1, is characterized in that: described upper head-shield is fixedly connected with car body plate-girder, and described lower head-shield is fixedly connected with pilot.
7. the hood structure of high speed train headstock according to claim 6, it is characterized in that: on described car body plate-girder, be fixed with for described on the upper mount pad that is fixedly connected with of head-shield, on described pilot, be fixed with the lower mount pad for being fixedly connected with described lower head-shield, described upper head-shield is fixedly connected with by fastener with lower mount pad with described upper mount pad respectively with lower head-shield.
8. according to the hood structure of the high speed train headstock described in claim 1 to 7 any one, it is characterized in that: described upper head-shield and described lower head-shield all adopt the sandwich structure of inside and outside covering and middle core, described inside and outside covering adopts carbon fiber composite material, and middle core is foamed materials.
9. the hood structure of high speed train headstock according to claim 8, is characterized in that: on the inside panel of described lower head-shield, repaved one deck aramid fiber composite material.
10. the installation method of the hood structure of a high speed train headstock, it is characterized in that: formed by upper head-shield and lower head-shield two parts, between described upper head-shield and lower head-shield, pass through the mutual socket connection of connected structure, first described lower head-shield is fixedly connected with by fastener with car body or car body annex, again described upper head-shield is pushed along described lower head-shield by described connected structure, after described upper head-shield reaches desired location, be fixedly connected with by fastener with car body or car body annex.
CN201210445273.8A 2012-11-08 2012-11-08 The hood structure of bullet train headstock and installation method Active CN103802848B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105128876A (en) * 2015-09-14 2015-12-09 西南交通大学 Carbon fiber composite vehicle body and manufacturing method thereof
CN105523052A (en) * 2015-12-20 2016-04-27 沈阳市沈飞专用设备厂 Carbon fiber skin structure
CN105620500A (en) * 2014-10-28 2016-06-01 上海略帷汽车设计有限公司 Balance-pressure high-speed train head
CN106314460A (en) * 2016-08-26 2017-01-11 中车株洲电力机车有限公司 Mounting structure and mounting method for driver cab bow cap
CN113085939A (en) * 2021-05-06 2021-07-09 中车青岛四方机车车辆股份有限公司 Obstacle removing device and rail vehicle
CN113306581A (en) * 2021-06-11 2021-08-27 中车青岛四方机车车辆股份有限公司 Fixed cover, head cover and rail vehicle

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105620500A (en) * 2014-10-28 2016-06-01 上海略帷汽车设计有限公司 Balance-pressure high-speed train head
CN105620500B (en) * 2014-10-28 2020-01-14 上海略帷汽车设计有限公司 Balance pressure type high-speed train head
CN105128876A (en) * 2015-09-14 2015-12-09 西南交通大学 Carbon fiber composite vehicle body and manufacturing method thereof
CN105128876B (en) * 2015-09-14 2018-09-25 西南交通大学 A kind of carbon fibre composite car body and its manufacturing method
CN105523052A (en) * 2015-12-20 2016-04-27 沈阳市沈飞专用设备厂 Carbon fiber skin structure
CN106314460A (en) * 2016-08-26 2017-01-11 中车株洲电力机车有限公司 Mounting structure and mounting method for driver cab bow cap
WO2018036036A1 (en) * 2016-08-26 2018-03-01 中车株洲电力机车有限公司 Mounting structure and mounting method for cab bow cap
CN106314460B (en) * 2016-08-26 2018-04-03 中车株洲电力机车有限公司 A kind of mounting structure and installation method of drivers' cab head-shield
CN113085939A (en) * 2021-05-06 2021-07-09 中车青岛四方机车车辆股份有限公司 Obstacle removing device and rail vehicle
CN113306581A (en) * 2021-06-11 2021-08-27 中车青岛四方机车车辆股份有限公司 Fixed cover, head cover and rail vehicle

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