CN103802398A - Device, system and method for laying lead wire on intermediate layer of interlayer glass - Google Patents
Device, system and method for laying lead wire on intermediate layer of interlayer glass Download PDFInfo
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- CN103802398A CN103802398A CN201410063542.3A CN201410063542A CN103802398A CN 103802398 A CN103802398 A CN 103802398A CN 201410063542 A CN201410063542 A CN 201410063542A CN 103802398 A CN103802398 A CN 103802398A
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Abstract
The invention relates to the technical field of laying a lead wire on an intermediate layer of interlayer glass, particularly provides a device for laying a complex pattern on the intermediate layer of the interlayer glass, and further provides a system and a method which can be used for laying the lead wire on the intermediate layer of the interlayer glass with the coordination of a robot arm. The device comprises a fixing base, a lead wire mounting mechanism, a heating device and a wire pressing roller, and further comprises a lifting device, wherein the lifting device is used for lifting the wire pressing roller, so as to adjust pressure on the lead wire and the intermediate layer on the intermediate layer by the wire pressing roller in a lead wire laying process. The device, the system and the method for laying the lead wire on the intermediate layer of the interlayer glass provided by the invention can be used for arranging the complex pattern on the intermediate layer of the interlayer glass with the coordination of the robot arm, so that uncertain factors caused by manual operation can be avoided; furthermore, waves and the like cannot be generated; the arrangement precision of the lead wire can be improved; the stability of the product quality can be ensured; the production efficiency is improved.
Description
Technical field:
The present invention relates to lay the technical field of wire on the intermediate layer of laminated glass, wherein, wire can possess heating, antenna and/or decoration functions, a kind of device of laying the wire of complex figure on the intermediate layer of laminated glass is particularly provided, and a kind of system and method that this device can be laid on the intermediate layer of laminated glass to wire in conjunction with robot arm is also provided.
Background technology:
Along with the development of technology, the additional function that vehicle glass or building glass possess is also more and more, thereby for example keeps good visibility in order to realize defrosting-defogging function, and generally needing vehicle glass or building glass to have can electrically heated function; Also have some vehicle glasses or building glass for communication effect or attractive in appearance, often make it possess antenna or decoration functions; These heating, antenna and/or decoration functions all can be by realizing in particular as laying wire on the intermediate layer of the laminated glass of vehicle glass or building glass in vehicle glass or building glass.
In prior art, conventionally adopt cylinder automatically to lay wire or manually lay wire.Wherein, it is that the intermediate layer that such as pvb film etc. is made is adjacent on cylinder that cylinder is laid wire automatically, and rotates with cylinder, and wire is wound around and is heated and fits on intermediate layer under the effect of Special wiring device, thereby realizes the laying of wire.Chinese patent CN1754406A, CN1163339A, CN1165906A and CN103200718A etc. are all disclosed is to adopt cylinder automatically to lay wire, there is following shortcoming in these methods that adopt cylinder automatically to lay wire: is only suitable for laying every wire almost parallel and lays figure product relatively simple in rule, require the process of laying wire without any turning simultaneously, this is just not suitable for laying the wire of complex figure, routine laying figure as shown in Figure 1.
In actual production, while running into the even more complicated laying figure of laying figure shown in Fig. 1, often by the artificial method of laying wire, the artificial wire of laying is to use template manually wire-heated to be bonded on the intermediate layer that such as pvb film etc. makes along template with electric iron, and wherein template is according to the fixed head of laying figure and track making.Equally, manually lay wire and also have many shortcomings: 1, production efficiency is lower; 2, manual operation uncertain factor is many, causes production unstable product quality, easily produces the defects such as wave; 3, be only suitable for laying comparatively simple product, cannot lay wire pitch than comparatively dense and very long comparatively complicated product.
Summary of the invention:
Technical problem to be solved by this invention is, unstable product quality lower for the production efficiency of laying wire in above-mentioned prior art on the intermediate layer of laminated glass, easily produces wave and can not lay the shortcomings such as complex figure, a kind of device of laying wire on the intermediate layer of laminated glass is provided, a kind of system and method that this device can be laid on the intermediate layer of laminated glass to wire in conjunction with robot arm is also provided simultaneously.
The present invention solves the technical scheme that its technical problem takes: a kind of device of laying wire on the intermediate layer of laminated glass, comprise holder, wire installing mechanism, heater and silk pressing roller, described holder is for conducting wire installing mechanism, heater and silk pressing roller, and described wire installing mechanism can freely rotate on described wire installing mechanism for conducting wire coil and lead loop; Described heater is used for heating silk pressing roller, thereby the silk pressing roller of heating is laying in the process of wire the wire to contact and heat in intermediate layer and roll wire is pressed into intermediate layer on intermediate layer simultaneously, it is characterized in that: also comprise lowering or hoisting gear, described lowering or hoisting gear, for lifting silk pressing roller, is laid the pressure to wire and intermediate layer in the process of wire thereby adjust silk pressing roller on intermediate layer.
Further, the wheel face width of silk pressing roller is 2～8mm.
Further, the wheel face width of silk pressing roller is 2.5～4mm.
Further, at the circumferencial direction of silk pressing roller, concentric grooves is set, wire is limited in concentric grooves.
Further, the cross sectional shape of described concentric grooves is V-arrangement, rectangle, trapezoidal or semicircle.
Further, the wheel surface roughness of silk pressing roller is in Ra3.2.
Further, in the process of laying wire, the wheel surface temperature of silk pressing roller is 80 ℃～100 ℃.
Further, in the process of laying wire, the space rate that silk pressing roller rolls on intermediate layer is 0.03～0.07m/s, and the speed of turning round is 80～120 degree/second.
Further, in the time laying non-turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 80～120N; In the time laying turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 30～60N.
Further, described holder comprises level board and limit portion one is extended straight down the first vertical plate and the second vertical plate from level board, is also provided with base, lifting top board, the first guide rail, the second guide rail and supporting seat on described holder; Described base is fixed on the lower end of the first vertical plate and the second vertical plate, and described lowering or hoisting gear is fixed on the upper surface of base and between the first vertical plate and the second vertical plate; One end of described lifting top board is arranged on lowering or hoisting gear top, and the other end of lifting top board extend into the below of the level board of holder, and lowering or hoisting gear drives the lifting between lowering or hoisting gear and the level board of holder of lifting top board; The first vertical plate and the second vertical plate that the first guide rail and the second guide rail are vertically arranged on respectively holder are positioned on the surface of level board below, supporting seat top is fixed together with one end of lifting top board of below of the level board that extend into holder, one side of supporting seat is fixed on the first guide rail and the second guide rail, and wire installing mechanism, heater and silk pressing roller are arranged on the opposite side of supporting seat.
Further, the described device of laying wire on the intermediate layer of laminated glass also comprises the first buffer unit, the first buffer unit comprises the first column, the first boss and the first elastic device, the first column is fixed on the one end that is positioned at lowering or hoisting gear top on lifting top board straight up, the first boss is fixed on the side of the level board of the holder between the first vertical plate and the second vertical plate, on the first boss, be provided with the first through hole, the first column is through the first through hole, and the first elastic device is arranged between the top and the first boss upper surface of the first column.
Further, the described device of laying wire on the intermediate layer of laminated glass also comprises the second buffer unit, the second buffer unit comprises the second column, the second elastic device, the 3rd column and the 3rd elastic device, the second column and the 3rd column are fixed on respectively the upper surface at the top of supporting seat straight up, on the level board of holder, offer the second through hole and third through-hole, the top of the second column and the 3rd column is inserted in respectively in the second through hole and third through-hole, the second elastic device is set in the second column outer surface and between the upper surface at top of supporting seat and the lower surface of the level board of holder, the 3rd elastic device is set in the 3rd column outer surface and between the upper surface at top of supporting seat and the lower surface of the level board of holder, in the time that lowering or hoisting gear drives lifting top board to rise with supporting seat, the second column and the 3rd column move upward through the second through hole and third through-hole.
Further, described wire installing mechanism comprises support, directive wheel and guide post, support is fixed on supporting seat, and lead loop, directive wheel and guide post are rack-mount, and the wire process directive wheel in lead loop and guide post are finally on silk pressing roller.
Further, be also provided with damper on support, described damper is for increasing the resistance that lead loop is freely rotated on support, and the damping of described damper regulates >=50%.
Simultaneously, the present invention also provides a kind of system of laying wire on the intermediate layer of laminated glass, comprise robot arm and workbench, the intermediate layer that workbench keeps wire to be laid for level, it is characterized in that: also comprise the above-described device of laying wire on the intermediate layer of laminated glass, on the intermediate layer of laminated glass, lay the device of wire described in robot arm Graph Control as requested and on intermediate layer, lay wire according to the movement locus of setting.
Further, offer multiple vacuum through holes on the table top of workbench, described vacuum through hole is connected with the vacuum plant that can produce negative pressure.
Further, described vacuum through-hole diameter is 1～2mm.
Further, at the end of robot arm, cylindric connecting portion is set, the described device of laying wire on the intermediate layer of laminated glass is fixed on the end of robot arm by cylindric connecting portion, at the sheathed coaxial line concentrator in the outside of cylindric connecting portion.
In addition, the present invention also provides a kind of method of utilizing said system to lay wire on the intermediate layer of laminated glass, it is characterized in that: the method comprises the following steps,
Step 1: tiling is launched to the table top of workbench in the intermediate layer of wire to be laid, and by producing negative pressure, intermediate layer absorption is clung on the table top of workbench;
Step 2: lead loop is mounted on wire installing mechanism, simultaneously by wire around to silk pressing roller;
Step 3: the movement locus control that robot arm figure as requested forms is laid wire installation wire is directly deployed on intermediate layer, and described movement locus comprises turning section and/or non-turning section;
Step 4: complete the laying of the figure of requirement, cut off wire, robot arm resets together with laying wire installation;
Step 5: taken off the intermediate layer of laying wire from the table top of workbench.
Further, in step 3, in the process of laying wire, the space rate that silk pressing roller rolls on intermediate layer is 0.03～0.07m/s, and the speed of turning round is 80～120 degree/second.
Further, in step 3, in the time laying non-turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 80～120N; In the time laying turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 30～60N.
The present invention is owing to having taked technique scheme, and it has following beneficial effect:
Device, the system and method for on the intermediate layer of laminated glass, laying wire that the present invention adopts, by in conjunction with robot arm, can realize on the intermediate layer of laminated glass and lay complex figure, remove manually-operated uncertain factor, and can not produce wave etc., improve the laying precision of wire, guaranteed the stable of product quality, improved production efficiency.
Accompanying drawing explanation:
Fig. 1 is the schematic diagram of the figure that in actual product, wire is laid;
Fig. 2 is the overall schematic of laying the system of wire on the intermediate layer of laminated glass of the present invention;
Fig. 3 is the front schematic view of laying the device of wire on the intermediate layer of laminated glass of the present invention;
Fig. 4 is the schematic rear view of laying the device of wire on the intermediate layer of laminated glass of the present invention;
Fig. 5 is the front schematic view of heater of the present invention and silk pressing roller;
Fig. 6 is the partial enlarged drawing of silk pressing roller in Fig. 5;
Fig. 7 is the left view of holder of the present invention;
Fig. 8 is the front schematic view of holder of the present invention;
Fig. 9 is the structural representation of wire installing mechanism of the present invention;
Figure 10 is the right view of wire installing mechanism of the present invention;
In figure: 1, lay wire installation; 2, holder; 3, lowering or hoisting gear; 4, wire installing mechanism; 5, heater; 6, silk pressing roller; 7, the first buffer units; 8, the second buffer units; 21, level board; 22, the first vertical plates; 23, the second vertical plates; 24, base; 25, lifting top board; 26, the first guide rails; 27, the second guide rails; 28, supporting seat; 41, support; 42, directive wheel; 43, guide post; 44, damper; 71, the first columns; 72, the first boss; 73, the first elastic devices; 81, the second columns; 82, the second elastic devices; 83, the three columns; 84, the three elastic devices; 100, wire; 101, robot arm; 102, workbench; 103, intermediate layer; 104, cylindric connecting portion; 105, line concentrator; 106, lead loop; 211, the second through holes; 212, third through-hole.
The specific embodiment:
Below in conjunction with accompanying drawing, content of the present invention is described further.
As shown in Figure 1, on actual product, need to lay wire 100 to realize heating, function as antenna and/or decoration by figure in figure, during particularly as antenna, often need wire 100 cloth to be set as more complicated figure, in the figure that these wire 100 cloth are set as, often not only there is for example straightway of non-turning section or arc but also have multiple turning sections, for example the mid portion illustrating in Fig. 1 can be considered as non-turning section, and two end portions can be considered as turning section.Under current technical merit, adopt traditionally cylinder automatically to lay wire or manually lay the methods such as wire and be all difficult to realize on the intermediate layer of laminated glass according to the even more complicated figure laying wire 100 of the figure shown in Fig. 1, even or realize and also have shortcomings, the invention provides a kind of system that can realize on the intermediate layer of laminated glass the figure laying wire 100 even more complicated according to the figure shown in Fig. 1 for this reason.
As shown in Figure 2, the system of laying wire 100 on the intermediate layer 103 of laminated glass of the present invention comprises robot arm 101, workbench 102 and lays wire installation 1.Intermediate layer 103 as laminated glass is generally thermoplastic, polymeric materials, for example polyvinyl butyral resin (PVB); Wire 100 can be plain conductor, such as tungsten filament etc.Wherein, workbench 102 keeps the intermediate layer 103 of wire 100 to be laid for level, robot arm 101 is laid wire installation 1 for Graph Control as requested and on intermediate layer 103, is laid wire 100 according to the movement locus of setting, and lays wire installation 1 for wire 100 being provided and wire 100 being directly deployed to intermediate layer 103.Apply the system of laying wire 100 on the intermediate layer 103 of laminated glass of the present invention, not only can realize the laying of the wire 100 of the even more complicated figure of the figure shown in Fig. 1, but also can improve the laying precision of wire 100, and enhance productivity and guarantee product quality.
Robot arm 101 shown in Fig. 2 has multiple freedoms of motion, it can complete in three-dimensional movement and spinning movement, described robot arm 101 is driven respectively and is controlled by the drive system not showing in the diagram and control system, but this does not affect the description of the invention point.In the present invention, described robot arm 101 moves and rotates and lays wire installation 1 and set out the figure of requirement according to movement locus cloth on intermediate layer 103 of setting.Be understandable that, although shown in Fig. 2 is robot arm 101, but be not limited to this, the equipment that commercially available industrial robot and disclosed multi-spindle machining device etc. can have the function identical with robot arm 101 of the present invention all can be applicable in the present invention.
In the process of actual laying wire 100, laying wire installation 1 may drive intermediate layer 103 to wriggle forward together in motion process, thereby cause the defects such as product is defective, for fear of the generation of this situation, preferably on the table top of workbench 102, offer multiple vacuum through hole (not shown), these vacuum through holes are connected with the vacuum plant (not shown) that can produce negative pressure, when after on the table top of workbench 102 is launched to tile in the intermediate layer 103 of laying wire 100, vacuum plant (not shown) produces negative pressure and by vacuum through hole, intermediate layer 103 absorption is clung on the table top of workbench 102, thereby make intermediate layer 103 wriggle forward together and keep smooth laying in the process of wire 100 not with laying wire installation 1.Wherein, the diameter of described vacuum through hole (not shown) is 1～2mm, and can select diameter is the vacuum through hole of 1mm, 1.5mm or 2mm, but also can adjust according to actual needs.
As shown in Figure 3, laying wire installation 1 is fixed on the end of robot arm 101 by cylindric connecting portion 104, lays wire installation 1 along with cylindric connecting portion 104 moves together and rotates under the control of described robot arm 101.Need to connect a lot of pipelines or circuit owing to laying wire installation 1, when laying wire installation 1 rotates together along with cylindric connecting portion 104, these pipelines or circuit may winding robot arm 101 on and because length produces fracture not, therefore at the sheathed coaxial line concentrator 105 in the outside of cylindric connecting portion 104, line concentrator 105 is fixed on robot arm 101, do not rotate together with cylindric connecting portion 104 along with laying wire installation 1, thus the normal use that keeps pipeline or circuit.
In Fig. 3 and Fig. 4, the device of laying wire on the intermediate layer of laminated glass of the present invention is laid wire installation 1 and is comprised holder 2, lowering or hoisting gear 3, wire installing mechanism 4, heater 5 and silk pressing roller 6, wherein said holder 2 is for installing lowering or hoisting gear 3, wire installing mechanism 4, heater 5 and silk pressing roller 6, and holder 2 is fixed on the bottom of cylindric connecting portion 104; Described lowering or hoisting gear 3, for lifting silk pressing roller 6, is laid the pressure to wire 100 and intermediate layer 103 in the process of wire 100 thereby adjust silk pressing roller 6 on intermediate layer 103; Described wire installing mechanism 4 can freely rotate on described wire installing mechanism 4 for conducting wire coil and lead loop; Described heater 5 is for heating silk pressing roller 6, thereby the silk pressing roller 6 of heating is laying in the process of wire the wire 100 to contact and heat in intermediate layer 103 and roll wire 100 is pressed into intermediate layer 103 on intermediate layer 103 simultaneously, thereby figure as requested completes the laying of wire 100.
As shown in Figure 5 and Figure 6, because intermediate layer 103 launches to be laid on the table top of workbench 102, during unlike cylinder cloth silk in the past, intermediate layer 103 is curling, in this case, if when the wheel face width b of the silk pressing roller 6 surperficial width that silk pressing roller 6 contacts with intermediate layer 103 in the time laying wire 100 is too large, wire 100 is not easy merge mutually with intermediate layer 103 and be pressed in intermediate layer 103, and in the time of the wire 100 of cloth turning section, silk pressing roller 6 is not easy to turn round, this has just increased the difficulty of laying wire 100, for fear of the generation of above-mentioned situation, therefore preferably the wheel face width b of silk pressing roller 6 is 2～8mm in the present invention, more preferably this wheel face width b is 2.5～4mm, for example select b=2.5mm according to actual conditions, 3mm or 4mm etc.
Simultaneously, at the circumferencial direction of silk pressing roller 6, concentric grooves 61 is set, thereby wire 100 is limited in concentric grooves 61 and avoids wire 100 to depart from from silk pressing roller 6 in the procedures of establishment, assurance the procedures of establishment is continuous, the cross sectional shape that concentric grooves 61 can be set is conventionally V-arrangement, rectangle, trapezoidal or semicircle, and other arbitrary graphics also can be set as required.Further, in order to guarantee in the process of laying wire 100, silk pressing roller 6 does not stick together with intermediate layer 103, also make wire 100 easily from concentric grooves 61, deviate from and be deployed on intermediate layer 103, the wheel surface roughness that silk pressing roller 6 is set is that the silk pressing roller 6 surperficial roughness that silk pressing roller 6 contacts with intermediate layer 103 in the time laying wire 100 is in Ra3.2; Can also, for better effect, plate wear-resisting hard chrome at the wheel face of silk pressing roller 6.
In order to guarantee that wire 100 is pressed in intermediate layer 103 completely, and guarantee intermediate layer 103 not by hot melt and penetrate, preferably in the process of laying wire 100, the wheel surface temperature of silk pressing roller 6 is 80 ℃～100 ℃, the surperficial temperature that is silk pressing roller 6 silk pressing roller 6 contacts with intermediate layer 103 in the time laying wire 100 is 80 ℃～100 ℃, for example, select 80 ℃, 90 ℃, 95 ℃ or 100 ℃ etc. according to actual conditions.Conventionally, the diameter of the wire 100 adopting has 0.018mm, 0.08mm or 0.1mm equal-specification, in the time that wheel surface temperature is lower, for the wire 100 of thick harder for example 0.1mm, be not easy to be hot-pressed in intermediate layer 103, once there be local wire 100 to depart from from intermediate layer 103, be not absorbed in intermediate layer 103, just be easy to produce the defects such as wave in this part, find that through research wheel surface temperature remains on the comparatively desirable effect that just can guarantee to lay wire 100 between 80 ℃～100 ℃, simultaneously, when wheel face excess Temperature, easily by intermediate layer 103 hot melts and penetrating.
Conventionally, in the figure that wire 100 cloth are set as, not only there is non-turning section but also have multiple turning sections, in order to lay wire 100 at non-turning section and turning section better, guarantee that intermediate layer 103 is not by the 6 hot melt attenuation of silk pressing roller, affect the optical property of final products, preferably in the process of laying wire 100, the space rate that silk pressing roller 6 rolls on intermediate layer 103 is 0.03～0.07m/s, the speed of turning round is 80～120 degree/second, for example selecting space rate according to actual conditions is 0.03m/s, 0.05m/s or 0.07m/s etc., the speed of turning round selected for 80 degree/seconds, 100 degree/second or 120 degree/second etc.Simultaneously, leave obvious impression in order to prevent silk pressing roller 6 from rolling on intermediate layer 103 in the process of laying wire 100, preferably in the time laying non-turning section, silk pressing roller 6 is 80～120N to the pressure in wire 100 and intermediate layer 103, for example, select 80N, 100N or 120N etc. according to actual conditions; In the time laying turning section, silk pressing roller 6 is 30～60N to the pressure in wire 100 and intermediate layer 103, for example, select 30N, 40N or 60N etc. according to actual conditions.
As shown in Figure 7 and Figure 8, described holder 2 comprises level board 21 and limit portion one is extended straight down the first vertical plate 22 and the second vertical plate 23 from level board 21, is also provided with base 24, lifting top board 25, the first guide rail 26, the second guide rail 27 and supporting seat 28 on described holder 2.Wherein, described base 24 is fixed on the lower end of the first vertical plate 22 and the second vertical plate 23, and described lowering or hoisting gear 3 is fixed on the upper surface of base 24 and between the first vertical plate 22 and the second vertical plate 23, one end of described lifting top board 25 is arranged on lowering or hoisting gear 3 tops, and the other end of lifting top board 25 extend into the below of the level board 21 of holder 2, and lowering or hoisting gear 3 drives lifting top board 25 lifting between lowering or hoisting gear 3 and the level board 21 of holder 2, the first vertical plate 22 and the second vertical plate 23 that the first guide rail 26 and the second guide rail 27 are vertically arranged on respectively holder 2 are positioned on the surface of level board 21 belows, supporting seat 28 tops are fixed together with one end of lifting top board 25 of below of the level board 21 that extend into holder 2, one side of supporting seat 28 is fixed on the first guide rail 26 and the second guide rail 27, wire installing mechanism 4, heater 5 and silk pressing roller 6 are arranged on the opposite side of supporting seat 28, lowering or hoisting gear 3 drive lifting top board 25 with supporting seat 28 and on wire installing mechanism 4, heater 5 together with silk pressing roller 6 on the first guide rail 26 and the second guide rail 27, lower lifting.
Simultaneously, the device of laying wire on the intermediate layer of laminated glass of the present invention is laid wire installation 1 and is also comprised the first buffer unit 7, the first buffer unit 7 comprises the first column 71, the first boss 72 and the first elastic device 73, the first column 71 is fixed on the one end that is positioned at lowering or hoisting gear 3 tops on lifting top board 25 straight up, the first boss 72 is fixed on the side of the level board 21 of the holder 2 between the first vertical plate 22 and the second vertical plate 23, on the first boss 72, be provided with the first through hole, the first column 72 is through the first through hole, the first elastic device 73 is arranged between the top and the first boss 72 upper surfaces of the first column 71, when lowering or hoisting gear 3 drives lifting top board 25 to decline, the first elastic device 73 compressions produce acting in opposition, thereby play cushioning effect, and then be conducive to improve the laying quality of wire 100.
In addition, the present invention can also arrange the second buffer unit 8, the second buffer unit 8 comprises the second column 81, the second elastic device 82, the 3rd column 83 and the 3rd elastic device 84, the second column 81 and the 3rd column 83 are fixed on respectively the upper surface at the top of supporting seat 28 straight up, on the level board 21 of holder 2, offer the second through hole 211 and third through-hole 212, the top of the second column 81 and the 3rd column 83 is inserted in respectively in the second through hole 211 and third through-hole 212, the second elastic device 82 is set in the second column 81 outer surfaces and between the upper surface at top of supporting seat 28 and the lower surface of the level board 21 of holder 2, the 3rd elastic device 84 is set in the 3rd column 83 outer surfaces and between the upper surface at top of supporting seat 28 and the lower surface of the level board 21 of holder 2, in the time that lowering or hoisting gear 3 drives lifting top board 25 to rise with supporting seat 28, the second column 81 and the 3rd column 83 move upward through the second through hole 211 and third through-hole 212, the second elastic device 82 and the compressed generation acting in opposition of the 3rd elastic device 84, thereby play cushioning effect, and then be conducive to improve the laying quality of wire 100.
Above-mentioned the first elastic device 73, the second elastic device 82 and the 3rd elastic device 84 are generally spring, but are not limited to this, also can adopt other and spring to have the device of identical elastic property.
Wherein, described lowering or hoisting gear 3 is for lifting silk pressing roller 6, thereby adjust silk pressing roller 6 and on intermediate layer 103, lay the pressure to wire 100 and intermediate layer 103 in the process of wire 100, common described lowering or hoisting gear 3 can choice for use cylinder, linear motor (linear electric motors) or hydraulic cylinder etc.
As shown in Figure 9 and Figure 10, described wire installing mechanism 4 can freely rotate on described wire installing mechanism 4 for conducting wire coil 106 and lead loop 106, wire installing mechanism 4 shown in figure comprises support 41, directive wheel 42 and guide post 43, support 41 is fixed on supporting seat 28, lead loop 106, directive wheel 42 and guide post 43 are arranged on support 41, and the wire 100 process directive wheels 42 in lead loop 106 and guide post 43 are finally on silk pressing roller 6.In figure, guide post 43 is provided with three, as required wire 100 can through after wherein at least two on silk pressing roller 6, also can as required, guide post 43 be set to two even four or more.Simultaneously, on support 41, be also provided with damper 44, the resistance that described damper 44 freely rotates on support 41 for increasing lead loop 106, the damping of preferred described damper 44 regulates >=50%, thereby makes wire 100 keep tensioned state in the process of laying.
Wherein, heater 5 is for heating silk pressing roller 6, the silk pressing roller 6 of heating heats wire 100 and the intermediate layer 103 of contact in the process of laying wire simultaneously, conventionally heater 5 can be electric heater unit, but be not limited to this, also can adopt other the device that can heat silk pressing roller 6.And, run off and keep temperature constant in order to reduce the heat of silk pressing roller 6, carry out heat insulation processing in silk pressing roller 6 and the junction of miscellaneous part.
Meanwhile, the present invention also provides a kind of method of utilizing said system to lay wire 100 on the intermediate layer 103 of laminated glass, it is characterized in that: the method comprises the following steps,
Step 1: tiling is launched to the table top of workbench 102 in the intermediate layer of wire 100 to be laid 103, and by producing negative pressure, intermediate layer 103 absorption are clung on the table top of workbench 102;
Particularly, on the table top of workbench 102, offer multiple vacuum through hole (not shown), these vacuum through holes are connected with the vacuum plant (not shown) that can produce negative pressure, when after on the table top of workbench 102 is launched to tile in the intermediate layer 103 of laying wire 100, vacuum plant (not shown) produces negative pressure and by vacuum through hole, intermediate layer 103 absorption is clung on the table top of workbench 102.
Step 2: lead loop 106 is mounted on wire installing mechanism 4, simultaneously by wire 100 around to silk pressing roller 6;
Wherein, step 2 can, according to actual needs by manually completing, also can be completed by machine by design automatically.
Step 3: the movement locus control that robot arm 101 figure as requested forms is laid wire installation 1 wire 100 is directly deployed on intermediate layer 103, and described movement locus comprises turning section and/or non-turning section;
Particularly, in order to lay wire 100 at non-turning section and turning section better, guarantee that intermediate layer 103 is not by the 6 hot melt attenuation of silk pressing roller, affect the optical property of final products, preferably in the process of laying wire 100, the space rate that silk pressing roller 6 rolls on intermediate layer 103 is 0.03～0.07m/s, the speed of turning round is 80～120 degree/second, for example selecting space rate according to actual conditions is 0.03m/s, 0.05m/s or 0.07m/s etc., and the speed of turning round is selected 80 degree/seconds, 100 degree/second or 120 degree/second etc.
Simultaneously, leave obvious impression in order to prevent silk pressing roller 6 from rolling on intermediate layer 103 in the process of laying wire 100, preferably, in the time laying non-turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 80～120N, for example, select 80N, 100N or 120N etc. according to actual conditions; In the time laying turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 30～60N, for example, select 30N, 40N or 60N etc. according to actual conditions.
Step 4: complete the laying of the figure of requirement, cut off wire 100, robot arm 101 resets together with laying wire installation 1;
Wherein, the operation of cutting off wire 100 can be according to actual needs by manually completing, and also can automatically be completed by machine by design.
Step 5: taken off the intermediate layer 103 of laying wire 100 from the table top of workbench 102.
Above content specifically describes device, the system and method for laying wire on the intermediate layer of laminated glass of the present invention; but the present invention is not subject to the limitation of specific embodiment content described above; so any improvement, equivalent modifications and replacement etc. that all foundations technical essential of the present invention is carried out, all belong to the scope of protection of the invention.
Claims (21)
1. on the intermediate layer of laminated glass, lay the device of wire for one kind, comprise holder, wire installing mechanism, heater and silk pressing roller, described holder is for conducting wire installing mechanism, heater and silk pressing roller, and described wire installing mechanism can freely rotate on described wire installing mechanism for conducting wire coil and lead loop; Described heater is used for heating silk pressing roller, thereby the silk pressing roller of heating is laying in the process of wire the wire to contact and heat in intermediate layer and roll wire is pressed into intermediate layer on intermediate layer simultaneously, it is characterized in that: also comprise lowering or hoisting gear, described lowering or hoisting gear, for lifting silk pressing roller, is laid the pressure to wire and intermediate layer in the process of wire thereby adjust silk pressing roller on intermediate layer.
2. the device of laying wire on the intermediate layer of laminated glass according to claim 1, is characterized in that: the wheel face width of silk pressing roller is 2～8mm.
3. the device of laying wire on the intermediate layer of laminated glass according to claim 2, is characterized in that: the wheel face width of silk pressing roller is 2.5～4mm.
4. the device of laying wire on the intermediate layer of laminated glass according to claim 1, is characterized in that: the circumferencial direction at silk pressing roller arranges concentric grooves, and wire is limited in concentric grooves.
5. the device of laying wire on the intermediate layer of laminated glass according to claim 4, is characterized in that: the cross sectional shape of described concentric grooves is V-arrangement, rectangle, trapezoidal or semicircle.
6. the device of laying wire on the intermediate layer of laminated glass according to claim 1, is characterized in that: the wheel surface roughness of silk pressing roller is in Ra3.2.
7. the device of laying wire on the intermediate layer of laminated glass according to claim 1, is characterized in that: in the process of laying wire, the wheel surface temperature of silk pressing roller is 80 ℃～100 ℃.
8. the device of laying wire on the intermediate layer of laminated glass according to claim 1, is characterized in that: in the process of laying wire, the space rate that silk pressing roller rolls on intermediate layer is 0.03～0.07m/s, and the speed of turning round is 80～120 degree/second.
9. the device of laying wire on the intermediate layer of laminated glass according to claim 1, is characterized in that: in the time laying non-turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 80～120N; In the time laying turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 30～60N.
10. the device of laying wire on the intermediate layer of laminated glass according to claim 1, it is characterized in that: described holder comprises level board and limit portion one is extended straight down the first vertical plate and the second vertical plate from level board, is also provided with base, lifting top board, the first guide rail, the second guide rail and supporting seat on described holder; Described base is fixed on the lower end of the first vertical plate and the second vertical plate, and described lowering or hoisting gear is fixed on the upper surface of base and between the first vertical plate and the second vertical plate; One end of described lifting top board is arranged on lowering or hoisting gear top, and the other end of lifting top board extend into the below of the level board of holder, and lowering or hoisting gear drives the lifting between lowering or hoisting gear and the level board of holder of lifting top board; The first vertical plate and the second vertical plate that the first guide rail and the second guide rail are vertically arranged on respectively holder are positioned on the surface of level board below, supporting seat top is fixed together with one end of lifting top board of below of the level board that extend into holder, one side of supporting seat is fixed on the first guide rail and the second guide rail, and wire installing mechanism, heater and silk pressing roller are arranged on the opposite side of supporting seat.
11. devices of laying wire on the intermediate layer of laminated glass according to claim 10, it is characterized in that: the described device of laying wire on the intermediate layer of laminated glass also comprises the first buffer unit, the first buffer unit comprises the first column, the first boss and the first elastic device, the first column is fixed on the one end that is positioned at lowering or hoisting gear top on lifting top board straight up, the first boss is fixed on the side of the level board of the holder between the first vertical plate and the second vertical plate, on the first boss, be provided with the first through hole, the first column is through the first through hole, the first elastic device is arranged between the top and the first boss upper surface of the first column.
12. according to the device of laying wire on the intermediate layer of laminated glass described in claim 10 or 11, it is characterized in that: the described device of laying wire on the intermediate layer of laminated glass also comprises the second buffer unit, the second buffer unit comprises the second column, the second elastic device, the 3rd column and the 3rd elastic device, the second column and the 3rd column are fixed on respectively the upper surface at the top of supporting seat straight up, on the level board of holder, offer the second through hole and third through-hole, the top of the second column and the 3rd column is inserted in respectively in the second through hole and third through-hole, the second elastic device is set in the second column outer surface and between the upper surface at top of supporting seat and the lower surface of the level board of holder, the 3rd elastic device is set in the 3rd column outer surface and between the upper surface at top of supporting seat and the lower surface of the level board of holder, in the time that lowering or hoisting gear drives lifting top board to rise with supporting seat, the second column and the 3rd column move upward through the second through hole and third through-hole.
13. devices of laying wire on the intermediate layer of laminated glass according to claim 10, it is characterized in that: described wire installing mechanism comprises support, directive wheel and guide post, support is fixed on supporting seat, lead loop, directive wheel and guide post are rack-mount, and the wire process directive wheel in lead loop and guide post are finally on silk pressing roller.
14. devices of laying wire on the intermediate layer of laminated glass according to claim 13, it is characterized in that: on support, be also provided with damper, described damper is for increasing the resistance that lead loop is freely rotated on support, and the damping of described damper regulates >=50%.
On the intermediate layer of laminated glass, lay the system of wire for 15. 1 kinds, comprise robot arm and workbench, the intermediate layer that workbench keeps wire to be laid for level, it is characterized in that: also comprise the device of laying wire on the intermediate layer of laminated glass as described in claim 1-14 any one, on the intermediate layer of laminated glass, lay the device of wire described in robot arm Graph Control as requested and on intermediate layer, lay wire according to the movement locus of setting.
16. systems of laying wire on the intermediate layer of laminated glass according to claim 15, is characterized in that: on the table top of workbench, offer multiple vacuum through holes, described vacuum through hole is connected with the vacuum plant that can produce negative pressure.
17. systems of laying wire on the intermediate layer of laminated glass according to claim 16, is characterized in that: described vacuum through-hole diameter is 1～2mm.
18. systems of laying wire on the intermediate layer of laminated glass according to claim 15, it is characterized in that: at the end of robot arm, cylindric connecting portion is set, the described device of laying wire on the intermediate layer of laminated glass is fixed on the end of robot arm by cylindric connecting portion, at the sheathed coaxial line concentrator in the outside of cylindric connecting portion.
19. 1 kinds of methods of utilizing system described in claim 15-18 any one to lay wire on the intermediate layer of laminated glass, is characterized in that: the method comprises the following steps,
Step 1: tiling is launched to the table top of workbench in the intermediate layer of wire to be laid, and by producing negative pressure, intermediate layer absorption is clung on the table top of workbench;
Step 2: lead loop is mounted on wire installing mechanism, simultaneously by wire around to silk pressing roller;
Step 3: the movement locus control that robot arm figure as requested forms is laid wire installation wire is directly deployed on intermediate layer, and described movement locus comprises turning section and/or non-turning section;
Step 4: complete the laying of the figure of requirement, cut off wire, robot arm resets together with laying wire installation;
Step 5: taken off the intermediate layer of laying wire from the table top of workbench.
20. methods of laying wire on the intermediate layer of laminated glass according to claim 19, it is characterized in that: in step 3, in the process of laying wire, the space rate that silk pressing roller rolls on intermediate layer is 0.03～0.07m/s, and the speed of turning round is 80～120 degree/second.
21. methods of laying wire on the intermediate layer of laminated glass according to claim 19, is characterized in that: in step 3, in the time laying non-turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 80～120N; In the time laying turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 30～60N.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410063542.3A CN103802398B (en) | 2014-02-25 | 2014-02-25 | Device, system and method for laying lead wire on intermediate layer of interlayer glass |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410063542.3A CN103802398B (en) | 2014-02-25 | 2014-02-25 | Device, system and method for laying lead wire on intermediate layer of interlayer glass |
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| CN103802398A true CN103802398A (en) | 2014-05-21 |
| CN103802398B CN103802398B (en) | 2015-03-25 |
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| CN201410063542.3A Active CN103802398B (en) | 2014-02-25 | 2014-02-25 | Device, system and method for laying lead wire on intermediate layer of interlayer glass |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106393888A (en) * | 2016-08-26 | 2017-02-15 | 福耀玻璃工业集团股份有限公司 | Device and method for laying wire on interlayer of laminated glass |
| CN114013048A (en) * | 2022-01-10 | 2022-02-08 | 常州纳捷机电科技有限公司 | Method for simultaneously distributing double-sheet materials |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103200718A (en) * | 2013-04-15 | 2013-07-10 | 福耀玻璃工业集团股份有限公司 | Device and method for laying arc heating wires on middle layer of laminated glass |
-
2014
- 2014-02-25 CN CN201410063542.3A patent/CN103802398B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103200718A (en) * | 2013-04-15 | 2013-07-10 | 福耀玻璃工业集团股份有限公司 | Device and method for laying arc heating wires on middle layer of laminated glass |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106393888A (en) * | 2016-08-26 | 2017-02-15 | 福耀玻璃工业集团股份有限公司 | Device and method for laying wire on interlayer of laminated glass |
| CN114013048A (en) * | 2022-01-10 | 2022-02-08 | 常州纳捷机电科技有限公司 | Method for simultaneously distributing double-sheet materials |
| CN114013048B (en) * | 2022-01-10 | 2022-04-05 | 常州纳捷机电科技有限公司 | Method for simultaneously distributing double-sheet materials |
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| CN103802398B (en) | 2015-03-25 |
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Application publication date: 20140521 Assignee: Foochow Fu Yao mould Science and Technology Ltd. Assignor: Fuyao Glass Industry Group Co., Ltd. Contract record no.: 2015350000056 Denomination of invention: Device, system and method for laying lead wire on intermediate layer of interlayer glass Granted publication date: 20150325 License type: Exclusive License Record date: 20150626 |
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Effective date of registration: 20170508 Address after: 350108, Fuzhou County, Fujian City, Minhou Province town science and Technology East Road, Fuzhou hi tech Zone Haixi Park Venture Building Patentee after: Foochow Fu Yao mould Science and Technology Ltd. Address before: Acer Road, Fuqing city Fuzhou City, Fujian Province town 350301 Fuyao Industrial Zone II Patentee before: Fuyao Glass Industry Group Co., Ltd. |
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