CN103200718B - Device and method for laying arc heating wires on middle layer of laminated glass - Google Patents
Device and method for laying arc heating wires on middle layer of laminated glass Download PDFInfo
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- CN103200718B CN103200718B CN201310130989.3A CN201310130989A CN103200718B CN 103200718 B CN103200718 B CN 103200718B CN 201310130989 A CN201310130989 A CN 201310130989A CN 103200718 B CN103200718 B CN 103200718B
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Abstract
The invention relates to the technical field of laying heating wires on a middle layer of laminated glass, and particularly provides a device and a method for laying arc heating wires on the middle layer of the laminated glass. The device comprises a rotatable roller, a roller driving mechanism, a wire laying head, a wire laying head driving mechanism and a control mechanism, wherein the roller is a circular-table-shaped roller, during a process of laying of the arc heating wires on the middle layer, the roller driving mechanism drives the roller to rotate, the wire laying head driving mechanism drives the wire laying head to do uniaxially rectilinear motion along the direction in parallel with a bus of the circular-table-shaped roller, the control mechanism enables the uniaxially rectilinear motion to be matched with rotation of the roller to achieve laying of the arc heating wires on the middle layer. According to the device and the method, the circular-table-shaped roller is utilized, control procedures of laying of the arc heating wires are simplified, time of laying of the arc heating wires is shortened, efficiency of laying of the arc heating wires is improved, production efficiency is improved finally, and the device and the method are suitable for mass production.
Description
Technical field:
The present invention relates to lay the technical field of heater strip on the intermediate layer of laminated glass, a kind of device of laying arc heater strip on the intermediate layer of laminated glass is particularly provided, further also provides this device of a kind of application on the intermediate layer of laminated glass, to lay the method for arc heater strip.
Background technology:
Laminated glass generally need to have during as front windshield on automobile or rear seat windscreen can electrically heated function, and this is because electric heating can be used for laminated glass to carry out defrosting-defogging, thereby makes laminated glass keep good visibility.In prior art, conventionally on the intermediate layer of laminated glass, lay plain conductor and as heater strip, realize it and there is electrically heated function.
Start most, the heater strip of laying on the intermediate layer of laminated glass is straight line configuration, for example Chinese patent CN1163339 (A) discloses a kind of electric heating window, its heater strip from being substantially trapezoidal windowpane two substantially in parallel limit shorter limit wherein the direction on longer limit along diffusing lines, arrange; For example US Patent No. 3729616 (A) discloses a kind of Sandwiched glass window that contains corrugated heater strip, and its heater strip linearly configures, and heating region is rectangle; For example British patent GB1365785 (A) discloses a kind of electrically heated glass window, and its heater strip extends to another side from a side of windowpane, rather than from top to bottom, and heater strip is still parallel lines configuration; The above-mentioned heater strip mentioned arranges and is straight line configuration, wherein or have the local shortcoming that can not heat, or has the shortcoming that light is caused to Diffraction Problems, all can not meet in a word the needs of current vehicle glass.
Development along with technology, the heater strip of laying on the intermediate layer of laminated glass is designed to arc, horizontal arc particularly, for example Chinese patent CN1165906A discloses a kind of electrically heated window, the technical scheme of arc heater strip is disclosed in this patent, and the apparatus and method of laying arc heater strip are disclosed, this device comprises that can be rotated and be used for supporting around axis an annular bearing surface for intermediate layer material, and one be used for suppling wire and conductor laying the wiring frame on intermediate layer material, bearing-surface and wiring frame can be done relative motion being parallel in the direction of above-mentioned axle, also have for making bearing-surface and wiring frame make the driving mechanism doing relatively reciprocating motion in above-mentioned direction, and be used for controlling driving mechanism and make reciprocating motion and bearing-surface rotate the controlling organization matching, thereby wiring frame can be along non-circular arc wire routing wire, as can be seen here in this patent in order to lay arc heater strip, it needs connecton layout is that described wiring frame is reciprocating along guide rail, so just there is following shortcoming: 1, need the complicated program of extra establishment, 2, the reciprocating motion of wiring frame has increased wiring time, and has increased rate of breakdown and defective products rate, has reduced production efficiency, is unfavorable for producing in enormous quantities.
Summary of the invention:
Technical problem to be solved by this invention is for the device of existing laying heater strip, when laying arc heater strip, to have the shortcomings such as long and cloth silk efficiency of cloth silk time is low, a kind of device of laying arc heater strip on the intermediate layer of laminated glass is provided, also provides this device of a kind of application on the intermediate layer of laminated glass, to lay the method for arc heater strip simultaneously.
The present invention solves the technical scheme that its technical problem takes: a kind of device of laying arc heater strip on the intermediate layer of laminated glass, comprise rotating cylinder, drum drive, cloth silk head, a cloth silk driving mechanism and controlling organization, described cylinder is for being fixedly installed the intermediate layer of laminated glass, described drum drive is used for driving described cylinder to rotate, described cloth silk head is used for providing heater strip and cloth heater strip on intermediate layer, a described cloth silk driving mechanism is used for driving described cloth silk head to move along a straight line, it is characterized in that: described cylinder is round table-like cylinder, on intermediate layer, lay in the process of arc heater strip, described drum drive rotates described cylinder, a described cloth silk driving mechanism makes described cloth silk head make unidirectional rectilinear motion along the direction that is parallel to the bus of described round table-like cylinder, described controlling organization makes described unidirectional rectilinear motion rotate to match to realize with described cylinder and on intermediate layer, lays arc heater strip.
Further, this device also comprises support bar, and described support bar extends in the direction of bus that is parallel to described round table-like cylinder, and described cloth silk head is movably arranged on described support bar and by a described cloth silk driving mechanism and drives and move along described support bar.
Further, one end of described support bar is fixed, and the other end is connected with arc-shaped guide rail, described support bar can be around fixing one end along arc-shaped guide rail at 10 degree with interior rotation.
Further, described cloth silk head comprises the silk pressing roller being heated, and described silk pressing roller heats simultaneously and heater strip is pressed into intermediate layer heater strip and the intermediate layer of contact in cloth silk process.
Further, the surface temperature of described silk pressing roller fluctuation scope is in ± 3 degree.
Further, described cloth silk head comprises silk pressing roller and alcohol flusher, and before described silk pressing roller is pressed into intermediate layer by heater strip, described alcohol flusher sprays alcohol to the regional area that is about to lay heater strip on intermediate layer.
Further, the outer surface of described round table-like cylinder is offered several through holes.
Further, the outer surface vias rate of described round table-like cylinder is 26.4%～36.4%.
Further, described round table-like cylinder is when rotating, and its inclined-plane beating degree is not more than 0.5mm.
Further, the outer surface of described round table-like cylinder is set up the heat insulating mattress consistent with its perforate.
Further, the outer surface of described heat insulating mattress is set up the stainless steel mark that at least two thickness are less than 0.5mm.
Meanwhile, the present invention also provides a kind of said apparatus of applying on the intermediate layer of laminated glass, to lay the method for arc heater strip, and the method comprises the following steps:
Step 1: the intermediate layer that is fixedly installed the laminated glass of arc heater strip to be laid at the outer surface of round table-like cylinder;
Step 2: described drum drive rotates round table-like cylinder;
Step 3: in the process of rotating at round table-like cylinder, a described cloth silk driving mechanism makes described cloth silk head make unidirectional rectilinear motion along the direction that is parallel to the bus of described round table-like cylinder, and described controlling organization makes described unidirectional rectilinear motion and the rotation of described cylinder match to realize and on intermediate layer, lays arc heater strip;
Step 4: lay the rotation that stops round table-like cylinder after enough arc heater strips on intermediate layer;
Step 5: take off the intermediate layer that is laid with arc heater strip from round table-like cylinder.
Further, before heater strip being laid on intermediate layer in step 3, the heater strip that is about to be deployed on intermediate layer is heated with the regional area on corresponding intermediate layer simultaneously.
Further, before heater strip being laid on intermediate layer in step 3, to the regional area that is about to lay heater strip on intermediate layer, spray alcohol.
The present invention is owing to having taked technique scheme, and it has following beneficial effect:
The apparatus and method of laying arc heater strip on the intermediate layer of laminated glass of the present invention, by adopting round table-like cylinder, the control program of laying arc heater strip is simplified, and reduced the time of laying arc heater strip, improved the efficiency of laying arc heater strip, finally improved production efficiency, be suitable for producing in enormous quantities.
Accompanying drawing explanation:
Fig. 1 is the schematic diagram that is laid with the laminated glass of arc heater strip of the present invention;
Fig. 2 is the overall schematic of laying the device of arc heater strip on the intermediate layer of laminated glass of the present invention;
Fig. 3 is the schematic diagram of round table-like cylinder of the present invention and drum drive;
Fig. 4 is the schematic diagram of support bar of the present invention;
Fig. 5 is the schematic diagram of cloth silk head of the present invention and adjusting mechanism;
Fig. 6 is the structural representation of doing the described cloth silk head of invention.
Embodiment:
Below in conjunction with accompanying drawing, content of the present invention is described further.
A kind of device of laying arc heater strip on the intermediate layer of laminated glass of the present invention is mainly used for heater strip to be deployed on the intermediate layer of laminated glass, then the intermediate layer that is laid with heater strip forms laminated glass together with transparency glass plate, conventional intermediate layer material is transparent polyvinyl butyral resin (PVB) material, heater strip can be plain conductor, such as tungsten filament etc.The laminated glass schematic diagram that is laid with heater strip as shown in Figure 1, laminated glass 100 has arc minor face 101, the long limit 102 of arc, 103He second side, first side 104, wherein arc minor face 101 is grown limit 102 almost parallels with arc, it is trapezoidal that laminated glass 100 is substantially, in figure 107 is heater strip, 105 is the first bus, 106 is the second bus, the two ends of heater strip 107 are connected with the second bus 106 with the first bus 105 respectively, external power supply (not shown) passes into heater strip 107 by the first bus 105 and the second bus 106 by electric current, thereby make heater strip 107 heatings, and then remove frost or the fog on laminated glass 100.Arc heater strip of the present invention i.e. the layout shape of heater strip 107 as shown in Figure 1, and the heater strip 107 in Fig. 1 106 extends and parallel substantially with arc minor face 101 or the long limit 102 of arc from 105Xiang second side, first side.Meanwhile, it should be noted that Fig. 1 is only schematic diagram, in figure, the density of heater strip 107, only for convenience of differentiating, does not represent the heater strip distribution density in practical application.
As shown in Figure 2, the device of laying arc heater strip on the intermediate layer of laminated glass of the present invention comprises rotating cylinder 1, drum drive 2, cloth silk 3, a cloth silk driving mechanism 4 and controlling organization, and for fixed and arranged cylinder 1, drum drive 2, the frame 6 of cloth silk 3 and a cloth silk driving mechanism 4, wherein said cylinder 1 is for being fixedly installed the intermediate layer of laminated glass, described drum drive 2 is for driving described cylinder 1 to rotate, described cloth silk 3 is for providing heater strip and cloth heater strip on intermediate layer, a described cloth silk driving mechanism 4 is for driving described cloth silk 3 to move along a straight line.
As shown in Figure 3, cylinder 1 of the present invention is driven and is clockwise rotated or rotate counterclockwise by drum drive 2, drum drive 2 can be commercially available servomotor, and shown in Fig. 3, described cylinder 1 is round table-like, adopt round table-like cylinder 1 can reduce the time of laying arc heater strip, thereby improve cloth silk efficiency.What need to further illustrate is that the cylinder that tradition adopts is cylindric, and while adopting chewing gum and bubble gum to lay arc heater strip, as patent, CN1165906A is disclosed, need to additionally carry out complicated program control makes wiring frame (being equivalent to cloth silk head) reciprocating along guide rail, cloth silk difficulty and cloth silk time have so just been increased, and the present invention adopts round table-like cylinder 1 to make cloth silk 3 just can to complete the laying of arc heater strip as long as make unidirectional rectilinear motion along the direction that is parallel to the bus of described round table-like cylinder 1 in the process of laying arc heater strip, thereby reduced cloth silk difficulty and reduced the cloth silk time.Simultaneously, in the above-mentioned process of laying arc heater strip on intermediate layer, described drum drive 2 rotates described cylinder 1, the direction that a described cloth silk driving mechanism 4 makes described cloth silk 3 edge be parallel to the bus of described round table-like cylinder 1 is made unidirectional rectilinear motion, and described controlling organization makes described unidirectional rectilinear motion rotate to match to realize with described cylinder and on intermediate layer, lays arc heater strip.
Round table-like cylinder 1 of the present invention can by stainless-steel sheet make and within it portion form cavity, the outer surface of described round table-like cylinder 1 is offered several through holes simultaneously, these through holes are communicated with cavity, described cavity is communicated with air extractor or vacuum generating device, air extractor or vacuum generating device make to produce in cavity negative pressure in the process of laying arc heater strip, thereby by several through holes, intermediate layer is adsorbed on to the outer surface of described round table-like cylinder 1, and guarantees that intermediate layer keeps level and smooth and corrugationless in the process of laying arc heater strip.Preferably, in order to make adsorption effect better, the vias rate of the outer surface of described round table-like cylinder 1 is 26.4%～36.4%.
Meanwhile, the crudy of the outer surface of described round table-like cylinder 1 will directly affect the laying quality of heater strip, thus must guarantee the smooth outer surface of described round table-like cylinder 1, and when described round table-like cylinder 1 rotates, its inclined-plane beating degree is not more than 0.5mm.
Further, the outer surface of described round table-like cylinder 1 is set up the heat insulating mattress consistent with its perforate, and this heat insulating mattress, for the protection of intermediate layer, avoids intermediate layer to be polluted.
Further, in order to lay the arc heater strip of different curvature, conventionally intermediate layer is fixedly installed on to the diverse location of the outer surface of described round table-like cylinder 1, therefore at the outer surface of described heat insulating mattress, set up the stainless steel mark that at least two thickness are less than 0.5mm, described stainless steel mark is used for helping intermediate layer accurately to locate, the thickness of this stainless steel mark is less than 0.5mm affects cloth yarn quality for fear of interlayer surfaces unevenness, the range of this stainless steel mark is consistent with the length of described round table-like cylinder 1, its precision is selected according to actual needs, be preferably 1mm.
As shown in Figure 2, the device of laying arc heater strip on the intermediate layer of laminated glass of the present invention also comprises support bar 5, described support bar 5 extends in the direction of bus that is parallel to described round table-like cylinder 1, described cloth silk 3 is movably arranged on described support bar 5 and by a described cloth silk driving mechanism 4 and drives and move along described support bar 5, and wherein said support bar 5 can be commercially available line slideway or screw-nut body.
After changing different round table-like cylinders 1, still need to keep described support bar 5 parallel with the bus of described round table-like cylinder 1, parallel with the bus of described round table-like cylinder 1 for the ease of support bar described in rapid adjustment 5, as shown in Figure 4, one end of described support bar 5 is fixed, the other end is connected with arc-shaped guide rail 7, described support bar 5 can be around fixing one end along arc-shaped guide rail 7 at 10 degree with interior rotation, after described support bar 5 is adjusted, the one end being connected with arc-shaped guide rail 7 is fixedly secured.
As shown in Figure 5, described cloth silk 3 is arranged on described adjusting mechanism 8, described adjusting mechanism 8 can regulate the distance of cloth silk 3 and described round table-like cylinder 1, simultaneously cloth silk 3 is fixed on described support bar 5 and can moves along described support bar 5 together with adjusting mechanism 8, when described support bar 5 is line slideway, adjusting mechanism 8 is fixed on the slide block of line slideway; Meanwhile, a cloth silk driving mechanism 4 can be also commercially available servomotor, thereby a cloth silk driving mechanism 4 is by driving the slide block movement of line slideway to drive cloth silk 3 and adjusting mechanism 8 moving linearlies.Be understandable that, be not limited to this, a cloth silk driving mechanism 4 also can for motor etc., other have the driving mechanism of similar functions, and described support bar 5 can be also the similarly transmission device such as screw-nut body.
As shown in Figure 6, described cloth silk 3 comprises heater strip installing mechanism 31, heater strip occlusion mechanism 32, temporary fixed 34 of silk pressing roller 33 and heater strip, described heater strip installing mechanism 31 is for fixedly heater winding and heater winding are rotatable on described heater strip installing mechanism 31, described heater strip occlusion mechanism 32 is for limiting heater strip even for changing the shape of heater strip, described silk pressing roller 33 is for heating heater strip and intermediate layer and heater strip being pressed into intermediate layer, temporary fixed 34 of described heater strip unclamps heater strip for temporary fixed heater strip and when starting cloth silk.Before starting to lay heater strip, heater winding is arranged on heater strip installing mechanism 31, and heater strip is through the gap of heater strip occlusion mechanism 32, and then, on the circumferential surface of silk pressing roller 33, the end clips of heater strip is in temporary fixed 34 of heater strip.
Wherein, described heater strip installing mechanism 31 is for can flexible rotating and have the rotation axis of damping function, and heater winding cover installs on rotation axis, and when starting to lay heater strip, thereby heater winding rotates together heater strip is discharged in company with rotation axis.Simultaneously, the damping size of rotation axis is adjustable and has scale to show, be for fear of producing too greatly fracture of wire phenomenon due to damping or in the situation that round table-like cylinder 1 slows down like this, this rotation axis makes the heater strip spacing generation even heater strip that fluctuates come off and cause heater strip to be fixed on intermediate layer from silk pressing roller 33 because inertia is rotated further.
Wherein, described heater strip occlusion mechanism 32 be two can flexible rotating interlock roller, thereby heater strip from the gap between two interlock rollers through limiting heater strip, the gap between these two interlock rollers can be adjusted arbitrarily between 0.2～0.4mm.Meanwhile, for convenient gap or the convenient heater strip of installing of adjusting between two interlock rollers, at least one setting in two interlock rollers can move.Be understandable that, arc heater strip of the present invention also can be for wavy, when needs are laid wavy arc heater strip, two interlock rollers are replaced with to motor-driven two meshing gears, the linear velocity of motor-driven rotating speed and round table-like cylinder 1 matches, similarly, the gap between two meshing gears can be adjusted arbitrarily between-2.0～0.5mm.
Wherein, described silk pressing roller 33 is passive rotation and rotates flexibly, avoid producing fracture of wire phenomenon in cloth silk process.Meanwhile, at the circumferencial direction of silk pressing roller 33, a concentric grooves is set, thereby heater strip is limited in concentric grooves, avoids heater strip from silk pressing roller 33, to depart from cloth silk process.
Further, the silk pressing roller of described silk pressing roller 33 for being heated, by temperature control electric heating system, silk pressing roller 33 is heated with temperature and controlled, described silk pressing roller 33 heats simultaneously and heater strip is pressed into intermediate layer heater strip and the intermediate layer of contact in cloth silk process.In order to guarantee heating effect, control the surface temperature fluctuation scope of described silk pressing roller 33 in ± 3 degree.Meanwhile, in order to reduce the heat of silk pressing roller 33, run off and keep temperature constant, in silk pressing roller 33 and the junction of bearing, carrying out heat insulation processing.
Similarly, in order to save the energy, described silk pressing roller 33 can be also the silk pressing roller not being heated, so just saved extra temperature control electric heating system, at this moment for heater strip is pressed in intermediate layer, need in cloth silk 3, alcohol flusher (not shown) be set, described alcohol flusher sprayed alcohol to the regional area that is about to lay heater strip on intermediate layer before described silk pressing roller is pressed into intermediate layer by heater strip, the alcohol spraying can dissolve intermediate layer (generally adopting PVB material) appropriateness, thereby silk pressing roller 33 is easily pressed into heater strip in intermediate layer.
Wherein, one end that heater strip is temporary fixed 34 is provided with cylinder (not shown) and spring (not shown), when heater strip is installed, temporary fixed 34 end of clamping heater strip under the effect of spring of heater strip, when starting to lay heater strip, temporary fixed 34 end of unclamping heater strip under the effect of cylinder of heater strip.
In the present invention, described control device (not shown) can be controlled by drum drive 2 rotating speed, the anglec of rotation and the acceleration of round table-like cylinder 1, described control device can also be controlled translational speed, the cloth silk pressure of cloth silks 3, position and the cloth silk quantity of the surface temperature of silk pressing roller 33 and Real-Time Monitoring cloth silk 3 by a cloth silk driving mechanism 4, and described control device makes the movement of the rotation of round table-like cylinder 1 and cloth silk 3 match the laying of arc heater strip by index drum driving mechanism 2 and a cloth silk driving mechanism 4 simultaneously.And the spacing of heater strip regulates by the translational speed of cloth silk 3 and the rotating speed of round table-like cylinder 1, preferably, the spacing of heater strip can any stepless adjustment within the scope of 2～12mm.
Meanwhile, the present invention also provides a kind of said apparatus of applying on the intermediate layer of laminated glass, to lay the method for arc heater strip, and the method comprises the following steps:
Step 1: the intermediate layer that is fixedly installed the laminated glass of arc heater strip to be laid at the outer surface of round table-like cylinder;
In conjunction with the device of laying arc heater strip on the intermediate layer of laminated glass of the present invention, step 1 is described: before starting to lay arc heater strip, the intermediate layer of laminated glass need to be set to the outer surface of round table-like cylinder 1, and according to the difference of the curvature of the arc heater strip of laying, intermediate layer need to be deployed to positions different on the outer surface of round table-like cylinder 1, utilize in the present invention stainless steel mark that intermediate layer is accurately located.After having located, control device is opened air extractor or vacuum generating device produces negative pressure in the cavity of round table-like cylinder 1, thereby intermediate layer is adsorbed on to the outer surface of described round table-like cylinder 1 by several through holes.
Step 2: described drum drive rotates round table-like cylinder;
In conjunction with the device of laying arc heater strip on the intermediate layer of laminated glass of the present invention, step 2 is described: after step 1 completes, control device index drum driving mechanism 2 rotates round table-like cylinder 1, and the velocity of rotation of round table-like cylinder 1, rotation direction and acceleration are controlled and adjusted in real time according to actual needs by control device.
Step 3: in the process of rotating at round table-like cylinder, a described cloth silk driving mechanism makes described cloth silk head make unidirectional rectilinear motion along the direction that is parallel to the bus of described round table-like cylinder, and described controlling organization makes described unidirectional rectilinear motion and the rotation of described cylinder match to realize and on intermediate layer, lays arc heater strip;
In conjunction with the device of laying arc heater strip on the intermediate layer of laminated glass of the present invention, step 3 is described: in the process of rotating at round table-like cylinder 1, control device is controlled a cloth silk driving mechanism 4 makes cloth silk 3 make unidirectional rectilinear motion along support bar 5, and described unidirectional rectilinear motion is matched to realize with the rotation of described cylinder 1 and on intermediate layer, lay arc heater strip.
When cloth silk 3 comprises the silk pressing roller 33 being heated, its concrete cloth silk process is as follows: in the process of rotating at round table-like cylinder 1, adjusting mechanism 8 with cloth silk 3 to round table-like cylinder 1 motion until silk pressing roller 33 cling on intermediate layer; Then, silk pressing roller 33 heats the heater strip that is about to be deployed on intermediate layer with the regional area on corresponding intermediate layer simultaneously, and temporary fixed 34 end of unclamping heater strip under the effect of cylinder of heater strip, thereby heater strip departs from and is pressed on the intermediate layer of heating by silk pressing roller 33 from temporary fixed 34 of heated filament; Meanwhile, cloth silk 3 is made unidirectional rectilinear motion along support bar 5, and silk pressing roller 33 rolls to the other end on intermediate layer, thereby completes the laying of arc heater strip.
When cloth silk 3 comprises silk pressing roller 33 and alcohol flusher, its concrete cloth silk process is as follows: in the process of rotating at round table-like cylinder 1, adjusting mechanism 8 with cloth silk 3 to round table-like cylinder 1 motion until silk pressing roller 33 cling on intermediate layer; Then, described alcohol flusher sprays alcohol to the regional area that is about to lay heater strip on intermediate layer, alcohol dissolves the regional area appropriateness on intermediate layer, and temporary fixed 34 end of unclamping heater strip under the effect of cylinder of heater strip, thereby heater strip departs from and is pressed on the intermediate layer of dissolving by silk pressing roller 33 from temporary fixed 34 of heated filament; Meanwhile, cloth silk 3 is made unidirectional rectilinear motion along support bar 5, and silk pressing roller 33 rolls to the other end on intermediate layer, thereby completes the laying of arc heater strip.
Step 4: lay the rotation that stops round table-like cylinder after enough arc heater strips on intermediate layer;
In conjunction with the device of laying arc heater strip on the intermediate layer of laminated glass of the present invention, step 4 is described: when step 3 completes after the arc heater strip laying needing, control device index drum driving mechanism 2 stops operating round table-like cylinder 1.
Step 5: take off the intermediate layer that is laid with arc heater strip from round table-like cylinder.
Above content specifically describes a kind of device and method of laying arc heater strip on the intermediate layer of laminated glass of the present invention; but the present invention is not subject to the limitation of embodiment content described above; so any improvement, equivalent modifications and replacement etc. that all foundations technical essential of the present invention is carried out, all belong to the scope of protection of the invention.
Claims (12)
1. a device of laying arc heater strip on the intermediate layer of laminated glass, comprise rotating cylinder, drum drive, cloth silk head, a cloth silk driving mechanism and controlling organization, described cylinder is for being fixedly installed the intermediate layer of laminated glass, described drum drive is used for driving described cylinder to rotate, described cloth silk head is used for providing heater strip and cloth heater strip on intermediate layer, a described cloth silk driving mechanism is used for driving described cloth silk head to move along a straight line, it is characterized in that: described cylinder is round table-like cylinder, on intermediate layer, lay in the process of arc heater strip, described drum drive rotates described cylinder, a described cloth silk driving mechanism makes described cloth silk head make unidirectional rectilinear motion along the direction that is parallel to the bus of described round table-like cylinder, described controlling organization makes described unidirectional rectilinear motion rotate to match to realize with described cylinder and on intermediate layer, lays arc heater strip, the outer surface of described round table-like cylinder is offered several through holes, this device also comprises support bar, and described support bar extends in the direction of bus that is parallel to described round table-like cylinder, and described cloth silk head is movably arranged on described support bar and by a described cloth silk driving mechanism and drives and move along described support bar.
2. a kind of device of laying arc heater strip on the intermediate layer of laminated glass according to claim 1, it is characterized in that: one end of described support bar is fixed, the other end is connected with arc-shaped guide rail, described support bar can be around fixing one end along arc-shaped guide rail at 10 degree with interior rotation.
3. a kind of device of laying arc heater strip on the intermediate layer of laminated glass according to claim 1, it is characterized in that: described cloth silk head comprises the silk pressing roller being heated, described silk pressing roller heats simultaneously and heater strip is pressed into intermediate layer heater strip and the intermediate layer of contact in cloth silk process.
4. a kind of device of laying arc heater strip on the intermediate layer of laminated glass according to claim 3, is characterized in that: the surface temperature fluctuation scope of described silk pressing roller is in ± 3 degree.
5. a kind of device of laying arc heater strip on the intermediate layer of laminated glass according to claim 1, it is characterized in that: described cloth silk head comprises silk pressing roller and alcohol flusher, before described silk pressing roller is pressed into intermediate layer by heater strip, described alcohol flusher sprays alcohol to the regional area that is about to lay heater strip on intermediate layer.
6. a kind of device of laying arc heater strip on the intermediate layer of laminated glass according to claim 1, is characterized in that: the outer surface vias rate of described round table-like cylinder is 26.4%～36.4%.
7. a kind of device of laying arc heater strip on the intermediate layer of laminated glass according to claim 1, is characterized in that: described round table-like cylinder is when rotating, and its inclined-plane beating degree is not more than 0.5mm.
8. a kind of device of laying arc heater strip on the intermediate layer of laminated glass according to claim 1, is characterized in that: the outer surface of described round table-like cylinder is set up the heat insulating mattress consistent with its perforate.
9. a kind of device of laying arc heater strip on the intermediate layer of laminated glass according to claim 8, is characterized in that: the outer surface of described heat insulating mattress is set up the stainless steel mark that at least two thickness are less than 0.5mm.
10. the device described in application rights requirement 1-9 any one is laid a method for arc heater strip on the intermediate layer of laminated glass, and the method comprises the following steps:
Step 1: the intermediate layer that is fixedly installed the laminated glass of arc heater strip to be laid at the outer surface of round table-like cylinder;
Step 2: described drum drive rotates round table-like cylinder;
Step 3: in the process of rotating at round table-like cylinder, a described cloth silk driving mechanism makes described cloth silk head make unidirectional rectilinear motion along the direction that is parallel to the bus of described round table-like cylinder, and described controlling organization makes described unidirectional rectilinear motion and the rotation of described cylinder match to realize and on intermediate layer, lays arc heater strip;
Step 4: lay the rotation that stops round table-like cylinder after enough arc heater strips on intermediate layer;
Step 5: take off the intermediate layer that is laid with arc heater strip from round table-like cylinder.
11. a kind of methods of laying arc heater strip on the intermediate layer of laminated glass according to claim 10, it is characterized in that: before heater strip being laid on intermediate layer in step 3, the heater strip that is about to be deployed on intermediate layer is heated with the regional area on corresponding intermediate layer simultaneously.
12. a kind of methods of laying arc heater strip on the intermediate layer of laminated glass according to claim 10, it is characterized in that: before heater strip being laid on intermediate layer in step 3, to the regional area that is about to lay heater strip on intermediate layer, spray alcohol.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310130989.3A CN103200718B (en) | 2013-04-15 | 2013-04-15 | Device and method for laying arc heating wires on middle layer of laminated glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310130989.3A CN103200718B (en) | 2013-04-15 | 2013-04-15 | Device and method for laying arc heating wires on middle layer of laminated glass |
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| Publication Number | Publication Date |
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| CN103200718A CN103200718A (en) | 2013-07-10 |
| CN103200718B true CN103200718B (en) | 2014-12-03 |
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| CN201310130989.3A Active CN103200718B (en) | 2013-04-15 | 2013-04-15 | Device and method for laying arc heating wires on middle layer of laminated glass |
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| CN103802398B (en) * | 2014-02-25 | 2015-03-25 | 福耀玻璃工业集团股份有限公司 | Device, system and method for laying lead wire on intermediate layer of interlayer glass |
| CN106587663B (en) * | 2016-12-13 | 2023-06-13 | 贵州杰傲建材有限责任公司 | Laminated glass isolation heating device |
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| US5378305A (en) * | 1992-01-22 | 1995-01-03 | Saint-Gobain Vitrage International | Device for laying a thin metal wire in a straight line on the surface of the thermoplastic film of a laminated glass pane |
| CN1159991A (en) * | 1995-11-07 | 1997-09-24 | 圣戈班玻璃制造公司 | Method and apparatus for deposition and fixing of thin metal wire on thermoplastic film of glazing of laminated glass |
| CN1165906A (en) * | 1996-01-30 | 1997-11-26 | 英国皮尔金顿有限公司 | Electrically heated window |
-
2013
- 2013-04-15 CN CN201310130989.3A patent/CN103200718B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4395622A (en) * | 1980-01-08 | 1983-07-26 | Saint Gobain Vitrage | Transparent heating pane |
| US5378305A (en) * | 1992-01-22 | 1995-01-03 | Saint-Gobain Vitrage International | Device for laying a thin metal wire in a straight line on the surface of the thermoplastic film of a laminated glass pane |
| CN1159991A (en) * | 1995-11-07 | 1997-09-24 | 圣戈班玻璃制造公司 | Method and apparatus for deposition and fixing of thin metal wire on thermoplastic film of glazing of laminated glass |
| CN1165906A (en) * | 1996-01-30 | 1997-11-26 | 英国皮尔金顿有限公司 | Electrically heated window |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103200718A (en) | 2013-07-10 |
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Application publication date: 20130710 Assignee: Fuyao Group (Fujian) Machinery Manufacturing Co., Ltd. Assignor: Fuyao Glass Industry Group Co., Ltd. Contract record no.: 2016350000005 Denomination of invention: Device and method for laying arc heating wires on middle layer of laminated glass Granted publication date: 20141203 License type: Exclusive License Record date: 20160126 |
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Effective date of registration: 20160907 Address after: Acer Road, Fuqing city Fuzhou City, Fujian Province town 350301 Fuyao Industrial Zone II Patentee after: Fuyao Group (Fujian) Machinery Manufacturing Co., Ltd. Address before: Acer Road, Fuqing city Fuzhou City, Fujian Province town 350301 Fuyao Industrial Zone II Patentee before: Fuyao Glass Industry Group Co., Ltd. |