CN104908075A - A device for cutting roll insulation paper into segmented insulation paper - Google Patents
A device for cutting roll insulation paper into segmented insulation paper Download PDFInfo
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- CN104908075A CN104908075A CN201510365207.3A CN201510365207A CN104908075A CN 104908075 A CN104908075 A CN 104908075A CN 201510365207 A CN201510365207 A CN 201510365207A CN 104908075 A CN104908075 A CN 104908075A
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Abstract
The invention provides a device for cutting roll insulation paper into segmented insulation paper. The device comprises an unwinding mechanism, a guide mechanism and a cutting mechanism. The roll insulation paper is mounted on the unwinding mechanism. The unwinding mechanism releases continuous sheet-like insulation paper which is guided and conveyed to the cutting mechanism via the guide mechanism. The cutting mechanism comprises a front paper pressing component, an insulation paper driving component, a cutting knife and a rear paper pressing component, which are arranged successively. The front paper pressing component comprises a front guide groove and a front pressing plate driven by a front cylinder to move back and forth relative to the front guide groove; the insulation paper driving component comprises a driving roller driven by a first servo motor to rotate and a driven roller driven by the driving roller to rotate in opposite direction; the rear paper pressing component comprises a rear guide groove and a rear pressing plate driven by a rear cylinder to move back and forth relative to the rear guide groove; the cutting knife is driven by a driving member to move in the moving direction perpendicular to the sheet-like insulation paper to cut the insulation paper. The device has the advantages of flexible cutting, high speed and high automation degree.
Description
Technical field
The present invention relates to the auxiliary equipment manufacturing solenoid, especially a kind of the device of the insulating winding paper section of cutting into shape insulating paper.
Background technology
In the manufacture process of solenoid, the frequent needs section of utilization shape insulating paper carries out coated to coil, and section shape insulating paper needs to cut with insulating winding paper expansion rear a section a section, the existing mode that cuts mainly is undertaken by manual and simple cutting knife instrument, but complete by hand, production efficiency is low, cuts quality and is difficult to ensure.
Disclose that a patent No. is ZL201220202307.6 on November 28th, 2012, name is called the patent of invention of " the horizontal cutting mechanism of insulating paper ", it is the horizontal cutting mechanism of insulating paper in a kind of transformer winding device fabrication process, at least comprise horizontally-guided mechanism, vertically guide plate and be arranged on and cut parts between horizontally-guided plate and this vertical guide plate, this cuts parts can moving axially along this horizontally-guided plate.This cutting mechanism can improve cutting efficiency and cutting quality of insulating paper, but its flexibility cut is poor.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of the device of the insulating winding paper section of cutting into shape insulating paper, and it cuts flexibly, and speed is fast, cut quality better, and automaticity is high.
For achieving the above object, technical scheme of the present invention is: a kind of the device of the insulating winding paper section of cutting into shape insulating paper, comprise unreeling structure, guide mechanism and cutting mechanism, insulating winding paper is contained on unreeling structure, described unreeling structure discharges continuous sheet insulating paper, and continuous sheet insulating paper guides through guide mechanism and flows to cutting mechanism;
Described cutting mechanism comprises front paper pressing assembly, insulating paper driven unit, cutting knife and rear platen assembly successively, the front pressuring plate that described front paper pressing assembly comprises front guide channel and matches with front guide channel, front pressuring plate is driven by front air cylinder and moves around relative to front guide channel; Described insulating paper driven unit comprises the drive roll and driven voller that are parallel to each other, and drive roll is rotated by the first servomotor or the first stepping driven by motor, and drive roll drives driven voller to rotate in opposite directions; The rear fender that described rear platen assembly comprises rear guide channel and matches with rear guide channel, rear fender by exhaust hood drive move around relative to rear guide channel, continuous sheet insulating paper through described front guide channel between drive roll and driven voller through introduce after guide channel;
Described cutting knife is driven by an actuator and to cut insulating paper along moving around perpendicular to the moving direction of sheet insulating paper.
Preferred described actuator is a Mobile base, Mobile base is installed with at least one guide post, and one end of guide post is connected mutually with rear fender, and on the guide post between rear fender and Mobile base, cover has stage clip, Mobile base is connected mutually with the piston rod of exhaust hood, and described cutting knife is connected on Mobile base.This spline structure is compacter, and controls more for convenience.
Further improvement, described Mobile base is erected on two parallel guide rails.
Further improvement, described rear guide channel is equipped with a secondary cutting knife near insulating paper driven unit side and matches with cutting knife.Cut more reliable like this, cut better quality.
Preferred described unreeling structure comprises the first support, first support is equipped with horizontally disposed rotating shaft, insulating winding paper is fixed in rotating shaft, two parallel braces first support are equipped with, one guide pad is enclosed within two braces and also can moves up and down along two braces, the pressure roller that one is parallel to rotating shaft is equipped with in one end of guide pad, and pressure roller is pressed on the outer peripheral face of insulating winding paper.
Further improvement, described first support is equipped with the second servomotor or the second stepper motor, the second servomotor or the second stepping driven by motor axis of rotation.By the second servomotor or the second step motor control axis of rotation, the release of insulating winding paper can be made more steady, better with the synchronism of insulating paper driven unit.
Further improvement, described first support is equipped with the first travel switch, and the first travel switch matches with described guide pad, cuts off described insulating paper driven unit power supply when described guide pad moves down touching the first travel switch.
Preferred described guide mechanism comprises the second support, and on the second support, multipair guiding roller is equipped with at interval, and multipair guiding roller can be directed to plumbness continuous sheet insulating paper from level.
Further improvement, also strainer is provided with between described unreeling structure and guide mechanism, described strainer comprises the 3rd support, 3rd support is provided with two vertical guide rods, one counterweight movable block is enclosed within two guide rods, counterweight movable block is equipped with one and horizontally rotates roller, two guide rods above counterweight movable block are respectively equipped with a pair guiding roller, horizontally rotate roller described in walking around after roller is guided in the continuous sheet insulating paper that described unreeling structure discharges a pair of passing on a guide rod and flow to described guide mechanism through another on another root guide rod to after guiding roller again.Make the transmission of insulating paper more steady by strainer, conveying reliability is higher.
Improve further, described 3rd support is equipped with the second travel switch, and the second travel switch matches with described counterweight movable block again, cuts off described insulating paper driven unit power supply when described counterweight movable block moves touching the second travel switch.
The present invention flows to cutting mechanism by unreeling structure and guide mechanism continuous sheet insulating paper; Cutting mechanism is cooperatively interacted by front paper pressing assembly, insulating paper driven unit, cutting knife and rear platen assembly can conveniently the continuous sheet insulating paper section of cutting into shape insulating paper; Described insulating paper driven unit is rotated by the first servomotor or the first stepping driven by motor drive roll simultaneously, drive roll drives driven voller to rotate in opposite directions, drive roll and driven voller drive insulating paper to move, conveniently control rotating speed because of the first servomotor or the first stepper motor and rotate the number of turns, therefore insulating paper displacement and translational speed can conveniently control, continuous sheet insulating paper just can cut into the section shape insulating paper of random length, therefore the present invention cuts flexibly, speed is fast, cut quality better, and automaticity is high.
Accompanying drawing explanation
Fig. 1 is stereogram of the present invention;
Fig. 2 is front view of the present invention;
Fig. 3 is cutting mechanism forward sight stereo amplification figure of the present invention;
Fig. 4 is cutting mechanism rear perspective enlarged drawing of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing and concrete embodiment, the present invention is described in further detail.
Shown in Fig. 1 to Fig. 4, a kind of the device of the insulating winding paper section of cutting into shape insulating paper, comprise unreeling structure 1, guide mechanism 2 and cutting mechanism 3, insulating winding paper 10 is contained on unreeling structure 1, described unreeling structure 1 discharges continuous sheet insulating paper 101 from insulating winding paper 10, and continuous sheet insulating paper 101 guides through guide mechanism 2 and flows to cutting mechanism 3.
Fig. 3, Fig. 4 further shown in, described cutting mechanism 3 comprises front paper pressing assembly 31, insulating paper driven unit 32, cutting knife 33 and rear platen assembly 34 successively, and front paper pressing assembly 31, insulating paper driven unit 32 and rear platen assembly 34 are arranged on same base 30;
The front pressuring plate 312 that described front paper pressing assembly 31 comprises front guide channel 311 and matches with front guide channel 311, front pressuring plate 312 is driven by front air cylinder 313 and moves around relative to front guide channel 311, and preferred described front guide channel 311 is U-lag;
Described insulating paper driven unit 32 comprises the drive roll 321 and driven voller 322 that are parallel to each other, and drive roll 321 is by the first servomotor 323 driven rotary, and drive roll 321 drives driven voller 322 to rotate in opposite directions; First servomotor 323 drives drive roll 321 to rotate by Timing Belt and synchronous pulley driving mechanism and controls the rotating speed of drive roll 321, and the first servomotor 323 also can substitute with the first stepper motor;
The rear fender 342 that described rear platen assembly 34 comprises rear guide channel 341 and matches with rear guide channel 341, rear fender 342 is driven by exhaust hood 343 and moves around relative to rear guide channel 341, continuous sheet insulating paper 101 through described front guide channel 311 between drive roll 321 and driven voller 322 through introduce after guide channel 341; Described rear guide channel 341 is also U-lag; Rear guide channel 341 can be connected with two transverse slats by a riser and to surround, and one of them transverse slat can also do vertical adjustment relative to riser, to facilitate the width of guide channel 341 after adjustment.
Described cutting knife 33 is driven by an actuator and to cut insulating paper along moving around perpendicular to the moving direction of sheet insulating paper 101; Described actuator is a Mobile base 35, Mobile base 35 is installed with two parallel guide posts 351, one end of two guide posts 351 is connected mutually with rear fender 342, guide post 351 between rear fender 342 and Mobile base 35 overlaps and has stage clip 352, Mobile base 35 is connected mutually with the piston rod of exhaust hood 343, and described cutting knife 33 is connected on Mobile base 35.
Described Mobile base 35 is erected on two parallel guide rails 353, and two parallel guide rails 353 are connected on base 30.
Described rear guide channel 341 is equipped with a secondary cutting knife 331 and matches with cutting knife 33 near insulating paper driven unit 32 side.More reliably insulating paper is cut with cooperatively interacting of cutting knife 33 blade by secondary cutting knife 331.
Further, described cutting knife 33 is connected on a tool rest 332, and tool rest 332 is connected with bolt and Mobile base 35 mutually by strip through hole, and the position of such cutting knife 33 can adjust, better to cut insulating paper.
Described unreeling structure 1 comprises the first support 11, first support 11 is equipped with horizontally disposed rotating shaft 12, insulating winding paper 10 is fixed in rotating shaft 12, two parallel braces 13 first support 11 are equipped with, one guide pad 14 is enclosed within two braces 13 and also can moves up and down along two braces 13, the pressure roller 15 that one is parallel to rotating shaft 12 is equipped with in one end of guide pad 14, and pressure roller 15 is pressed on the outer peripheral face of insulating winding paper 10.
Described first support 11 is equipped with the second servomotor 16, second servomotor 16 also to substitute with the second stepper motor, the second servomotor 16 drives rotating shaft 12 to rotate and controls the rotating speed of rotating shaft 12.
Described first support 11 is equipped with the first travel switch 17, first travel switch 17 to match with described guide pad 14, when described guide pad 14 moves down touching the first travel switch 17, cuts off described insulating paper driven unit 32 power supply.Now illustrate that insulating winding paper 10 has discharged to need to reinstall insulating winding paper 10.
Described guide mechanism 2 comprises interval on the second support 21, second support 21 and multipair guiding roller 22 is housed, and multipair guiding roller 22 can be directed to plumbness continuous sheet insulating paper 101 from level.
Strainer 4 is also provided with between described unreeling structure 1 and guide mechanism 2, described strainer 4 comprises the 3rd support 41, 3rd support 41 is provided with two vertical guide rods 42, one counterweight movable block 43 is enclosed within two guide rods 42, counterweight movable block 43 is equipped with one and horizontally rotates roller 44, two guide rods 42 above counterweight movable block 43 are respectively equipped with a pair guiding roller 22, horizontally rotate roller 44 described in walking around after roller 22 is guided in continuous sheet insulating paper 101 a pair of passing on a guide rod 42 that described unreeling structure 1 discharges and flow to described guide mechanism 2 through another on another root guide rod 42 to after guiding roller 22 again, tensile force can be applied to insulating paper by the weight of counterweight movable block 43.
Described 3rd support 41 is equipped with the second travel switch 45, second travel switch 45 to match with described counterweight movable block 43, when described counterweight movable block 43 moves touching the second travel switch 45, cuts off described insulating paper driven unit 32 power supply.
The course of work of the present invention is: the second servomotor 16 and the first servomotor 323 cooperatively interact rotation, drive roll 321 and driven voller 322 are after rotating drive continuous sheet insulating paper 101 moves Len req in opposite directions, second servomotor 16 and the first servomotor 323 stop operating simultaneously, then front air cylinder 313 drives front pressuring plate 312 to press to front guide channel 311, sheet insulating paper 101 is pushed down, then Mobile base 35 exhaust hood 343 piston rod drive under backward guide channel 341 side move, two guide posts 351 be through on Mobile base 35 just drive rear fender 342 to press to rear guide channel 341 with the stage clip 352 be enclosed within guide post 351 and sheet insulating paper 101 are pushed down, then Mobile base 35 continues guide channel 341 side backward and moves, Mobile base 35 just drives cutting knife 33 to move a sheet insulating paper 101 and cuts off, circulation like this, just insulating winding paper can be cut into required section shape insulating paper, coated for solenoid.
Below be only the present invention's preferred embodiment, those skilled in the art makes by claim the protection domain that equivalent change all falls into this case.
Claims (10)
1. one kind the device of the insulating winding paper section of cutting into shape insulating paper, comprise unreeling structure, guide mechanism and cutting mechanism, insulating winding paper is contained on unreeling structure, it is characterized in that: described unreeling structure discharges continuous sheet insulating paper, continuous sheet insulating paper guides through guide mechanism and flows to cutting mechanism;
Described cutting mechanism comprises front paper pressing assembly, insulating paper driven unit, cutting knife and rear platen assembly successively, the front pressuring plate that described front paper pressing assembly comprises front guide channel and matches with front guide channel, front pressuring plate is driven by front air cylinder and moves around relative to front guide channel; Described insulating paper driven unit comprises the drive roll and driven voller that are parallel to each other, and drive roll is rotated by the first servomotor or the first stepping driven by motor, and drive roll drives driven voller to rotate in opposite directions; The rear fender that described rear platen assembly comprises rear guide channel and matches with rear guide channel, rear fender by exhaust hood drive move around relative to rear guide channel, continuous sheet insulating paper through described front guide channel between drive roll and driven voller through introduce after guide channel;
Described cutting knife is driven by an actuator and to cut insulating paper along moving around perpendicular to the moving direction of sheet insulating paper.
2. according to claim 1 a kind of the device of the insulating winding paper section of cutting into shape insulating paper, it is characterized in that: described actuator is a Mobile base, Mobile base is installed with at least one guide post, one end of guide post is connected mutually with rear fender, on guide post between rear fender and Mobile base, cover has stage clip, Mobile base is connected mutually with the piston rod of exhaust hood, and described cutting knife is connected on Mobile base.
3. according to claim 2 a kind of the device of the insulating winding paper section of cutting into shape insulating paper, it is characterized in that: described Mobile base is erected on two parallel guide rails.
4. according to claim 1 a kind of the device of the insulating winding paper section of cutting into shape insulating paper, it is characterized in that: described rear guide channel is equipped with a secondary cutting knife near insulating paper driven unit side and matches with cutting knife.
5. according to claim 1 a kind of the device of the insulating winding paper section of cutting into shape insulating paper, it is characterized in that: described unreeling structure comprises the first support, first support is equipped with horizontally disposed rotating shaft, insulating winding paper is fixed in rotating shaft, two parallel braces first support are equipped with, one guide pad is enclosed within two braces and also can moves up and down along two braces, and the pressure roller that is parallel to rotating shaft is equipped with in one end of guide pad, and pressure roller is pressed on the outer peripheral face of insulating winding paper.
6. according to claim 5 a kind of the device of the insulating winding paper section of cutting into shape insulating paper, it is characterized in that: described first support is equipped with the second servomotor or the second stepper motor, the second servomotor or the second stepping driven by motor axis of rotation.
7. according to claim 5 a kind of the device of the insulating winding paper section of cutting into shape insulating paper, it is characterized in that: described first support is equipped with the first travel switch, first travel switch matches with described guide pad, cuts off described insulating paper driven unit power supply when described guide pad moves down touching the first travel switch.
8. according to claim 1 a kind of the device of the insulating winding paper section of cutting into shape insulating paper, it is characterized in that: described guide mechanism comprises the second support, on second support, multipair guiding roller is equipped with at interval, and multipair guiding roller can be directed to plumbness continuous sheet insulating paper from level.
9. a kind of the device of the insulating winding paper section of cutting into shape insulating paper according to any one of claim 1 to 8, it is characterized in that: between described unreeling structure and guide mechanism, be also provided with strainer, described strainer comprises the 3rd support, 3rd support is provided with two vertical guide rods, one counterweight movable block is enclosed within two guide rods, counterweight movable block is equipped with one and horizontally rotates roller, two guide rods above counterweight movable block are respectively equipped with a pair guiding roller, horizontally rotate roller described in walking around after roller is guided in the continuous sheet insulating paper that described unreeling structure discharges a pair of passing on a guide rod and flow to described guide mechanism through another on another root guide rod to after guiding roller again.
10. according to claim 9 a kind of the device of the insulating winding paper section of cutting into shape insulating paper, it is characterized in that: described 3rd support is equipped with the second travel switch, second travel switch matches with described counterweight movable block, cuts off described insulating paper driven unit power supply when described counterweight movable block moves touching the second travel switch.
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CN201510365207.3A CN104908075B (en) | 2015-06-29 | 2015-06-29 | A device for cutting roll insulation paper into segmented insulation paper |
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CN201510365207.3A CN104908075B (en) | 2015-06-29 | 2015-06-29 | A device for cutting roll insulation paper into segmented insulation paper |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105366422A (en) * | 2015-11-25 | 2016-03-02 | 佛山市彗恩智能科技有限公司 | Automatic and intelligent barley paper winding machine for transformer |
CN106003183A (en) * | 2016-05-31 | 2016-10-12 | 湖北云峰绝缘材料有限公司 | Insulation paper shearing machine |
CN111283774A (en) * | 2020-03-02 | 2020-06-16 | 荆门怡盛源环保科技有限公司 | Ration cutting device of cotton rope for building |
CN112045721A (en) * | 2020-07-14 | 2020-12-08 | 赵鸿菓 | Cutting equipment for ointment plaster |
CN113746291A (en) * | 2021-11-02 | 2021-12-03 | 南通硕兴机电有限公司 | Multi-station synchronous inserting device for insulating paper |
CN114229577A (en) * | 2021-12-16 | 2022-03-25 | 上海思源电力电容器有限公司 | Full-automatic lead sleeve manufacturing machine |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105366422A (en) * | 2015-11-25 | 2016-03-02 | 佛山市彗恩智能科技有限公司 | Automatic and intelligent barley paper winding machine for transformer |
CN106003183A (en) * | 2016-05-31 | 2016-10-12 | 湖北云峰绝缘材料有限公司 | Insulation paper shearing machine |
CN111283774A (en) * | 2020-03-02 | 2020-06-16 | 荆门怡盛源环保科技有限公司 | Ration cutting device of cotton rope for building |
CN112045721A (en) * | 2020-07-14 | 2020-12-08 | 赵鸿菓 | Cutting equipment for ointment plaster |
CN113746291A (en) * | 2021-11-02 | 2021-12-03 | 南通硕兴机电有限公司 | Multi-station synchronous inserting device for insulating paper |
CN113746291B (en) * | 2021-11-02 | 2022-02-08 | 南通硕兴机电有限公司 | Multi-station synchronous inserting device for insulating paper |
CN114229577A (en) * | 2021-12-16 | 2022-03-25 | 上海思源电力电容器有限公司 | Full-automatic lead sleeve manufacturing machine |
CN114229577B (en) * | 2021-12-16 | 2023-05-30 | 上海思源电力电容器有限公司 | Full-automatic wire casing manufacturing machine |
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