CN103200718A - Device and method for laying arc heating wires on middle layer of laminated glass - Google Patents
Device and method for laying arc heating wires on middle layer of laminated glass Download PDFInfo
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- CN103200718A CN103200718A CN2013101309893A CN201310130989A CN103200718A CN 103200718 A CN103200718 A CN 103200718A CN 2013101309893 A CN2013101309893 A CN 2013101309893A CN 201310130989 A CN201310130989 A CN 201310130989A CN 103200718 A CN103200718 A CN 103200718A
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Abstract
The invention relates to the technical field of laying heating wires on a middle layer of laminated glass, and particularly provides a device and a method for laying arc heating wires on the middle layer of the laminated glass. The device comprises a rotatable roller, a roller driving mechanism, a wire laying head, a wire laying head driving mechanism and a control mechanism, wherein the roller is a circular-table-shaped roller, during a process of laying of the arc heating wires on the middle layer, the roller driving mechanism drives the roller to rotate, the wire laying head driving mechanism drives the wire laying head to do uniaxially rectilinear motion along the direction in parallel with a bus of the circular-table-shaped roller, the control mechanism enables the uniaxially rectilinear motion to be matched with rotation of the roller to achieve laying of the arc heating wires on the middle layer. According to the device and the method, the circular-table-shaped roller is utilized, control procedures of laying of the arc heating wires are simplified, time of laying of the arc heating wires is shortened, efficiency of laying of the arc heating wires is improved, production efficiency is improved finally, and the device and the method are suitable for mass production.
Description
Technical field:
The present invention relates to lay in the intermediate layer of laminated glass the technical field of heater strip, a kind of device of laying the arc heater strip in the intermediate layer of laminated glass particularly is provided, further also provides this device of a kind of application to lay the method for arc heater strip in the intermediate layer of laminated glass.
Background technology:
Laminated glass generally need have during as front windshield on the automobile or rear seat windscreen can electrically heated function, and this is because electric heating can be used for laminated glass is carried out defrosting-defogging, thereby makes laminated glass keep good visibility.In the prior art, lay plain conductor in the intermediate layer of laminated glass usually and realize that as heater strip it has electrically heated function.
Begin most, the heater strip of laying on the intermediate layer of laminated glass is straight line configuration, for example Chinese patent CN1163339 (A) discloses a kind of electric heating window, its heater strip on being substantially trapezoidal windowpane two substantially the parallel limit short limit to wherein the direction on long limit arrange along diffusing lines; For example US Patent No. 3729616 (A) discloses a kind of laminated glass window that contains corrugated heater strip, and its heater strip linearly disposes, and heating region is rectangle; For example British patent GB1365785 (A) discloses a kind of electrically heated glass window, and its heater strip extends to another side from a side of windowpane, rather than from top to bottom, and heater strip still is the parallel lines configuration; The above-mentioned heater strip mentioned arranges and is straight line configuration, wherein or have the local shortcoming that can not heat, or has the shortcoming that light is caused the diffraction problem, all can not satisfy the needs of current vehicle glass in a word.
Development along with technology, the heater strip of laying on the intermediate layer of laminated glass is designed to arc, horizontal arc particularly, for example Chinese patent CN1165906A discloses a kind of electrically heated window, the technical scheme of arc heater strip is disclosed in this patent, and the apparatus and method of laying the arc heater strip are disclosed, this device comprises an annular bearing surface that can rotate and be used for supporting intermediate layer material around axis, and one be used for suppling wire and the wiring frame of conductor laying on intermediate layer material, bearing-surface and wiring frame can be done relative motion in the direction that is parallel to above-mentioned axle, also have to make bearing-surface and wiring frame to make the driving mechanism that does relatively reciprocating motion in above-mentioned direction, and be used for controlling driving mechanism and make reciprocating motion and bearing-surface rotate the controlling organization that matches, thereby the wiring frame can be along non-circular arc wire routing lead, this shows in this patent in order to lay the arc heater strip, it needs connecton layout is that described wiring frame is reciprocating along guide rail, so just has following shortcoming: 1, need the complicated program of extra establishment; 2, the reciprocating motion of wiring frame has increased wiring time, and has increased rate of breakdown and defective products rate, has reduced production efficiency, is unfavorable for producing in enormous quantities.
Summary of the invention:
Technical problem to be solved by this invention is to have shortcomings such as long and cloth silk efficient of cloth silk time is low at the device of existing laying heater strip when laying the arc heater strip, a kind of device of laying the arc heater strip in the intermediate layer of laminated glass is provided, also provides this device of a kind of application to lay the method for arc heater strip in the intermediate layer of laminated glass simultaneously.
The present invention solves the technical scheme that its technical problem takes: a kind of device of laying the arc heater strip in the intermediate layer of laminated glass, comprise rotating cylinder, drum drive, cloth silk head, a cloth silk driving mechanism and controlling organization, described cylinder is used for fixedly installing the intermediate layer of laminated glass, described drum drive is used for driving described cylinder and rotates, described cloth silk head is used for providing heater strip and cloth heater strip on the intermediate layer, a described cloth silk driving mechanism is used for driving described cloth silk head and moves along a straight line, it is characterized in that: described cylinder is round table-like cylinder, lay in the process of arc heater strip in the intermediate layer, described drum drive rotates described cylinder, a described cloth silk driving mechanism makes described cloth silk head make unidirectional rectilinear motion along the direction that is parallel to the bus of described round table-like cylinder, and described controlling organization rotates described unidirectional rectilinear motion and described cylinder and matches to be implemented in laying arc heater strip on the intermediate layer.
Further, this device also comprises support bar, and described support bar extends in the direction of the bus that is parallel to described round table-like cylinder, and described cloth silk head movably is arranged on the described support bar and is driven and moved along described support bar by a described cloth silk driving mechanism.
Further, an end of described support bar is fixed, and the other end is connected with arc-shaped guide rail, and described support bar can be spent with interior rotation 10 along arc-shaped guide rail around a fixing end.
Further, described cloth silk head comprises the silk pressing roller that is heated, and described silk pressing roller heater strip and intermediate layer to contact in cloth silk process heated simultaneously and heater strip is pressed into the intermediate layer.
Further, the surface temperature fluctuation range of described silk pressing roller is in ± 3 degree.
Further, described cloth silk head comprises silk pressing roller and alcohol flusher, and before described silk pressing roller was pressed into the intermediate layer with heater strip, the regional area that described alcohol flusher is about to lay heater strip on the intermediate layer sprayed alcohol.
Further, the outer surface of described round table-like cylinder is offered several through holes.
Further, the outer surface vias rate of described round table-like cylinder is 26.4%～36.4%.
Further, described round table-like cylinder is when rotating, and its inclined-plane beating degree is not more than 0.5mm.
Further, the outer surface of described round table-like cylinder is set up the heat insulating mattress consistent with its perforate.
Further, the outer surface of described heat insulating mattress is set up at least two thickness less than the stainless steel mark of 0.5mm.
Simultaneously, the present invention also provides a kind of said apparatus is laid the arc heater strip in the intermediate layer of laminated glass method of using, and this method may further comprise the steps:
Step 1: the intermediate layer that fixedly installs the laminated glass of waiting to lay the arc heater strip at the outer surface of round table-like cylinder;
Step 2: described drum drive rotates round table-like cylinder;
Step 3: in round table-like cylinder rotating process, a described cloth silk driving mechanism makes described cloth silk head make unidirectional rectilinear motion along the direction that is parallel to the bus of described round table-like cylinder, and described controlling organization makes described unidirectional rectilinear motion and the rotation of described cylinder match to be implemented in and lays the arc heater strip on the intermediate layer;
Step 4: after enough arc heater strips are laid in the intermediate layer, stop the rotation of round table-like cylinder;
Step 5: take off the intermediate layer that is laid with the arc heater strip from round table-like cylinder.
Further, in step 3, be laid in heater strip on the intermediate layer before, be about to be deployed to heater strip on the intermediate layer and the regional area on the corresponding intermediate layer and heated simultaneously.
Further, in step 3, be laid in heater strip on the intermediate layer before, the regional area that is about to lay heater strip on the intermediate layer sprays alcohol.
The present invention is owing to taked technique scheme, and it has following beneficial effect:
The apparatus and method of laying the arc heater strip in the intermediate layer of laminated glass of the present invention, by adopting round table-like cylinder, make the control program of laying the arc heater strip simplify, and reduced the time of laying the arc heater strip, improved the efficient of laying the arc heater strip, finally improved production efficiency, be suitable for producing in enormous quantities.
Description of drawings:
Fig. 1 is the schematic diagram that is laid with the laminated glass of arc heater strip of the present invention;
Fig. 2 is the overall schematic of laying the device of arc heater strip in the intermediate layer of laminated glass of the present invention;
Fig. 3 is the schematic diagram of round table-like cylinder of the present invention and drum drive;
Fig. 4 is the schematic diagram of support bar of the present invention;
Fig. 5 is the schematic diagram of cloth silk head of the present invention and adjusting mechanism;
Fig. 6 is the structural representation of doing the described cloth silk head of invention.
Embodiment:
Below in conjunction with accompanying drawing content of the present invention is described further.
The device that the arc heater strip is laid in a kind of intermediate layer at laminated glass of the present invention mainly is for the intermediate layer that heater strip is deployed to laminated glass, the intermediate layer that is laid with heater strip forms laminated glass with transparency glass plate then, intermediate layer material commonly used is transparent polyvinyl butyral resin (PVB) material, heater strip can be plain conductor, for example tungsten filament etc.The laminated glass schematic diagram that is laid with heater strip as shown in Figure 1, laminated glass 100 has arc minor face 101, the long limit 102 of arc, first side 103 and second side 104, wherein arc minor face 101 is grown limit 102 almost parallels with arc, it is trapezoidal that laminated glass 100 is substantially, among the figure 107 is heater strip, 105 is first bus, 106 is second bus, the two ends of heater strip 107 are connected with second bus 106 with first bus 105 respectively, the external power supply (not shown) feeds heater strip 107 by first bus 105 and second bus 106 with electric current, thereby makes heater strip 107 heatings, and then removes frost or fog on the laminated glass 100.Arc heater strip of the present invention i.e. as shown in Figure 1 the layout shape of heater strip 107, and the heater strip 107 among Fig. 1 105 106 extends and parallel substantially with arc minor face 101 or the long limit 102 of arc to the second side from the first side.Simultaneously, need to prove that Fig. 1 only is schematic diagram, the density of heater strip 107 is only differentiated for convenient among the figure, does not represent the heater strip distribution density in the practical application.
As shown in Figure 2, the device that the arc heater strip is laid in intermediate layer at laminated glass of the present invention comprises rotating cylinder 1, drum drive 2, cloth silk 3, a cloth silk driving mechanism 4 and controlling organization, and for fixed and arranged cylinder 1, drum drive 2, the frame 6 of cloth silk 3 and Bu Si driving mechanism 4, wherein said cylinder 1 is used for fixedly installing the intermediate layer of laminated glass, described drum drive 2 is used for driving described cylinder 1 and rotates, described cloth silk 3 be used for providing heater strip and on the intermediate layer cloth heater strip, a described cloth silk driving mechanism 4 is used for driving described cloth silk 3 and moves along a straight line.
As shown in Figure 3, cylinder 1 of the present invention is driven by drum drive 2 and clockwise rotates or rotate counterclockwise, drum drive 2 can be commercially available servomotor, and described cylinder 1 is round table-like shown in Fig. 3, adopt round table-like cylinder 1 can reduce the time of laying the arc heater strip, thereby improve cloth silk efficient.What need further specify is that the cylinder that tradition adopts is cylindric, and when adopting chewing gum and bubble gum to lay the arc heater strip, as patent CN1165906A is disclosed, need additionally carry out complicated program control and make that wiring frame (being equivalent to cloth silk head) is reciprocating along guide rail, cloth silk difficulty and Bu Si time have so just been increased, and the present invention adopts round table-like cylinder 1 to make cloth silk 3 in the process of laying the arc heater strip as long as do the laying that unidirectional rectilinear motion just can be finished the arc heater strip along the direction that is parallel to the bus of described round table-like cylinder 1, thereby has reduced cloth silk difficulty and reduced the cloth silk time.Simultaneously, above-mentioned in the process of intermediate layer laying arc heater strip, described drum drive 2 rotates described cylinder 1, the direction that a described cloth silk driving mechanism 4 makes described cloth silk 3 edge be parallel to the bus of described round table-like cylinder 1 is made unidirectional rectilinear motion, and described controlling organization rotates described unidirectional rectilinear motion and described cylinder and matches to be implemented in laying arc heater strip on the intermediate layer.
Round table-like cylinder 1 of the present invention can by stainless-steel sheet make and within it portion form cavity, the outer surface of described round table-like cylinder 1 is offered several through holes simultaneously, these through holes are communicated with cavity, described cavity is communicated with air extractor or vacuum generating device, air extractor or vacuum generating device make in the process of laying the arc heater strip and produce negative pressure in the cavity, thereby by several through holes the intermediate layer is adsorbed on the outer surface of described round table-like cylinder 1, and guarantees that the intermediate layer keeps level and smooth and corrugationless in the process of laying the arc heater strip.Preferably, better in order to make adsorption effect, the vias rate of the outer surface of described round table-like cylinder 1 is 26.4%～36.4%.
Simultaneously, the crudy of the outer surface of described round table-like cylinder 1 will directly influence the laying quality of heater strip, thus must guarantee the smooth outer surface of described round table-like cylinder 1, and when described round table-like cylinder 1 rotated, its inclined-plane beating degree was not more than 0.5mm.
Further, the outer surface of described round table-like cylinder 1 is set up the heat insulating mattress consistent with its perforate, and this heat insulating mattress avoids the intermediate layer to be polluted for the protection of the intermediate layer.
Further, in order to lay the arc heater strip of different curvature, usually the intermediate layer is fixedly installed on the diverse location of the outer surface of described round table-like cylinder 1, therefore set up at least two thickness less than the stainless steel mark of 0.5mm at the outer surface of described heat insulating mattress, described stainless steel mark is used for helping the intermediate layer accurately to locate, the thickness of this stainless steel mark is to influence the cloth yarn quality for fear of the interlayer surfaces unevenness less than 0.5mm, the range of this stainless steel mark is consistent with the length of described round table-like cylinder 1, its precision is selected according to actual needs, is preferably 1mm.
As shown in Figure 2, the device that the arc heater strip is laid in intermediate layer at laminated glass of the present invention also comprises support bar 5, described support bar 5 extends in the direction of the bus that is parallel to described round table-like cylinder 1, described cloth silk 3 movably is arranged on the described support bar 5 and is driven and moved along described support bar 5 by a described cloth silk driving mechanism 4, and wherein said support bar 5 can be commercially available line slideway or screw-nut body.
After changing different round table-like cylinders 1, still need to keep described support bar 5 parallel with the bus of described round table-like cylinder 1, parallel with the bus of described round table-like cylinder 1 for the ease of the described support bar 5 of rapid adjustment, as shown in Figure 4, one end of described support bar 5 is fixed, the other end is connected with arc-shaped guide rail 7, described support bar 5 can be spent with interior rotation 10 along arc-shaped guide rail 7 around a fixing end, and an end that will be connected with arc-shaped guide rail 7 after described support bar 5 adjustment finish fixedly secures.
As shown in Figure 5, described cloth silk 3 is installed on the described adjusting mechanism 8, described adjusting mechanism 8 can be regulated the distance of cloth silk 3 and described round table-like cylinder 1, simultaneously cloth silk 3 is fixed on the described support bar 5 with adjusting mechanism 8 and can moves along described support bar 5, namely when described support bar 5 was line slideway, adjusting mechanism 8 was fixed on the slide block of line slideway; Simultaneously, a cloth silk driving mechanism 4 also can be commercially available servomotor, thereby a cloth silk driving mechanism 4 drives cloth silk 3 and adjusting mechanism 8 moving linearlies by the slide block movement that drives line slideway.Be understandable that, be not limited thereto that a cloth silk driving mechanism 4 also can other have the driving mechanism of similar functions for motor etc., described support bar 5 also can be similarly transmission device such as screw-nut body.
As shown in Figure 6, described cloth silk 3 comprises heater strip installing mechanism 31, heater strip interlock mechanism 32, temporary fixed 34 of silk pressing roller 33 and heater strip, described heater strip installing mechanism 31 is for fixedly heater winding and heater winding turn at described heater strip installing mechanism 31, the shape that described heater strip interlock mechanism 32 is used for limiting heater strip even is used for changing heater strip, described silk pressing roller 33 is for heating heater strip and intermediate layer and heater strip being pressed into the intermediate layer, and temporary fixed 34 of described heater strip is used for temporary fixed heater strip and unclamps heater strip when beginning cloth silk.Before beginning to lay heater strip, heater winding is installed on the heater strip installing mechanism 31, and heater strip passes the gap of heater strip interlock mechanism 32, and on the circumferential surface of silk pressing roller 33, the end clips of heater strip is in temporary fixed 34 of heater strip then.
Wherein, described heater strip installing mechanism 31 is for rotating and have the rotation axis of damping function flexibly, and the heater winding cover installs on the rotation axis, and when beginning to lay heater strip, thereby heater winding rotates together in company with rotation axis heater strip is discharged.Simultaneously, the damping size of rotation axis is adjustable and has scale to show, be for fear of producing the fracture of wire phenomenon too greatly owing to damping or under the situation that round table-like cylinder 1 slows down like this, this rotation axis is fluctuateed by the generation of heater strip spacing even heater strip comes off from silk pressing roller 33 and causes heater strip to be fixed on the intermediate layer.
Wherein, described heater strip interlock mechanism 32 is two interlock rollers that can rotate flexibly, thereby heater strip passes from the gap between two interlock rollers and limits heater strip, and the gap between these two interlock rollers can be adjusted arbitrarily between 0.2～0.4mm.Simultaneously, adjust two gap or convenient heater strips of installing between the interlock roller for convenience, at least one that arranges in two interlock rollers can move.Be understandable that, arc heater strip of the present invention also can be for wavy, when needs are laid wavy arc heater strip, two interlock rollers are replaced with motor-driven two meshing gears, the linear velocity of motor-driven rotating speed and round table-like cylinder 1 is complementary, similarly, the gap between two meshing gears can be adjusted arbitrarily between-2.0～0.5mm.
Wherein, described silk pressing roller 33 is passive rotation and rotates flexibly, avoids producing in cloth silk process the fracture of wire phenomenon.Simultaneously, at the circumferencial direction of silk pressing roller 33 a concentric groove is set, avoids heater strip in cloth silk process, to break away from from silk pressing roller 33 in the concentric grooves thereby heater strip is limited to.
Further, the silk pressing roller of described silk pressing roller 33 for being heated, by the temperature control electric heating system silk pressing roller 33 is heated and temperature control, described silk pressing roller 33 heats simultaneously the heater strip of contact and intermediate layer in cloth silk process and heater strip is pressed into the intermediate layer.In order to guarantee to add thermal effect, control the surface temperature fluctuation range of described silk pressing roller 33 in ± 3 degree.Simultaneously, for the heat that reduces silk pressing roller 33 runs off and the maintenance temperature constant, carry out heat insulation processing in silk pressing roller 33 and the junction of bearing.
Similarly, in order to save the energy, described silk pressing roller 33 also can be the silk pressing roller that is not heated, so just saved extra temperature control electric heating system, at this moment for heater strip is pressed in the intermediate layer, need alcohol flusher (not shown) be set at cloth silk 3, described alcohol flusher was about to lay the regional area sprinkling alcohol of heater strip to the intermediate layer before described silk pressing roller is pressed into the intermediate layer with heater strip, the alcohol that sprays can dissolve intermediate layer (generally adopting the PVB material) appropriateness, thereby silk pressing roller 33 easily is pressed into heater strip in the intermediate layer.
Wherein, the end that heater strip is temporary fixed 34 is provided with cylinder (not shown) and spring (not shown), when heater strip is installed, temporary fixed 34 end of under the effect of spring, clamping heater strip of heater strip, when beginning to lay heater strip, temporary fixed 34 end of under the effect of cylinder, unclamping heater strip of heater strip.
In the present invention, described control device (not shown) can be by rotating speed, the anglec of rotation and the acceleration of the round table-like cylinder 1 of drum drive 2 controls, translational speed, the cloth silk pressure that described control device can also be by a cloth silk driving mechanism 4 control cloth silks 3, the surface temperature of silk pressing roller 33 and position and the Bu Si quantity of monitoring cloth silk 3 in real time, described control device makes the mobile phase of the rotation of round table-like cylinder 1 and cloth silk 3 cooperate to finish the laying of arc heater strip by index drum driving mechanism 2 and Bu Si driving mechanism 4 simultaneously.And the spacing of heater strip is regulated by the translational speed of cloth silk 3 and the rotating speed of round table-like cylinder 1, and preferably, the spacing of heater strip can any stepless adjustment in 2～12mm scope.
Simultaneously, the present invention also provides a kind of said apparatus is laid the arc heater strip in the intermediate layer of laminated glass method of using, and this method may further comprise the steps:
Step 1: the intermediate layer that fixedly installs the laminated glass of waiting to lay the arc heater strip at the outer surface of round table-like cylinder;
The device of laying the arc heater strip in conjunction with the intermediate layer at laminated glass of the present invention describes step 1: before beginning to lay the arc heater strip, the intermediate layer of laminated glass need be set to the outer surface of round table-like cylinder 1, and the difference according to the curvature of the arc heater strip of laying, need be deployed to positions different on the outer surface of round table-like cylinder 1 to the intermediate layer, utilize the stainless steel mark that the intermediate layer is accurately located in the present invention.After finished the location, control device was opened air extractor or vacuum generating device produces negative pressure in the cavity of round table-like cylinder 1, thereby the intermediate layer is adsorbed on the outer surface of described round table-like cylinder 1 by several through holes.
Step 2: described drum drive rotates round table-like cylinder;
The device of laying the arc heater strip in conjunction with the intermediate layer at laminated glass of the present invention describes step 2: after step 1 is finished, control device index drum driving mechanism 2 rotates round table-like cylinder 1, and the velocity of rotation of round table-like cylinder 1, rotation direction and acceleration are also adjusted according to actual needs in real time by control device control.
Step 3: in round table-like cylinder rotating process, a described cloth silk driving mechanism makes described cloth silk head make unidirectional rectilinear motion along the direction that is parallel to the bus of described round table-like cylinder, and described controlling organization makes described unidirectional rectilinear motion and the rotation of described cylinder match to be implemented in and lays the arc heater strip on the intermediate layer;
The device of laying the arc heater strip in conjunction with the intermediate layer at laminated glass of the present invention describes step 3: in round table-like cylinder 1 rotating process, a control device control cloth silk driving mechanism 4 makes cloth silk 3 make unidirectional rectilinear motion along support bar 5, and described unidirectional rectilinear motion and the rotation of described cylinder 1 are matched to be implemented in laying arc heater strip on the intermediate layer.
When cloth silk 3 comprised the silk pressing roller 33 that is heated, its concrete cloth silk process was as follows: in round table-like cylinder 1 rotating process, adjusting mechanism 8 is being with cloth silk 3 to cling on the intermediate layer up to silk pressing roller 33 to round table-like cylinder 1 motion; Then, silk pressing roller 33 will be about to be deployed to heater strip on the intermediate layer and the regional area on the corresponding intermediate layer heats simultaneously, and temporary fixed 34 end of unclamping heater strip under the effect of cylinder of heater strip, thereby heater strip is pressed on the intermediate layer of heating by silk pressing roller 33 from temporary fixed 34 disengaging of heated filament; Simultaneously, cloth silk 3 is made unidirectional rectilinear motion along support bar 5, and silk pressing roller 33 rolls to the other end on the intermediate layer, thereby finishes the laying of arc heater strip.
When cloth silk 3 comprised silk pressing roller 33 and alcohol flusher, its concrete cloth silk process was as follows: in round table-like cylinder 1 rotating process, adjusting mechanism 8 is being with cloth silk 3 to cling on the intermediate layer up to silk pressing roller 33 to round table-like cylinder 1 motion; Then, the regional area that described alcohol flusher is about to lay heater strip on the intermediate layer sprays alcohol, alcohol is with the dissolving of the appropriateness of the regional area on the intermediate layer, and temporary fixed 34 end of unclamping heater strip under the effect of cylinder of heater strip, thereby heater strip is pressed on the intermediate layer of dissolving by silk pressing roller 33 from temporary fixed 34 disengaging of heated filament; Simultaneously, cloth silk 3 is made unidirectional rectilinear motion along support bar 5, and silk pressing roller 33 rolls to the other end on the intermediate layer, thereby finishes the laying of arc heater strip.
Step 4: after enough arc heater strips are laid in the intermediate layer, stop the rotation of round table-like cylinder;
The device of laying the arc heater strip in conjunction with the intermediate layer at laminated glass of the present invention describes step 4: after finishing the arc heater strip laying that needs when step 3, control device index drum driving mechanism 2 stops operating round table-like cylinder 1.
Step 5: take off the intermediate layer that is laid with the arc heater strip from round table-like cylinder.
The device and method that above content is laid the arc heater strip to a kind of intermediate layer at laminated glass of the present invention specifically describes; but the present invention is not subjected to the limitation of embodiment content described above; so any improvement, equivalent modifications and replacement etc. that all foundations technical essential of the present invention is carried out all belong to the scope of protection of the invention.
Claims (14)
1. device of laying the arc heater strip in the intermediate layer of laminated glass, comprise rotating cylinder, drum drive, cloth silk head, a cloth silk driving mechanism and controlling organization, described cylinder is used for fixedly installing the intermediate layer of laminated glass, described drum drive is used for driving described cylinder and rotates, described cloth silk head is used for providing heater strip and cloth heater strip on the intermediate layer, a described cloth silk driving mechanism is used for driving described cloth silk head and moves along a straight line, it is characterized in that: described cylinder is round table-like cylinder, lay in the process of arc heater strip in the intermediate layer, described drum drive rotates described cylinder, a described cloth silk driving mechanism makes described cloth silk head make unidirectional rectilinear motion along the direction that is parallel to the bus of described round table-like cylinder, and described controlling organization rotates described unidirectional rectilinear motion and described cylinder and matches to be implemented in laying arc heater strip on the intermediate layer.
2. the device of arc heater strip is laid in a kind of intermediate layer at laminated glass according to claim 1, it is characterized in that: this device also comprises support bar, described support bar extends in the direction of the bus that is parallel to described round table-like cylinder, and described cloth silk head movably is arranged on the described support bar and is driven and moved along described support bar by a described cloth silk driving mechanism.
3. the device of arc heater strip is laid in a kind of intermediate layer at laminated glass according to claim 2, it is characterized in that: an end of described support bar is fixed, the other end is connected with arc-shaped guide rail, and described support bar can be spent with interior rotation 10 along arc-shaped guide rail around a fixing end.
4. the device of arc heater strip is laid in a kind of intermediate layer at laminated glass according to claim 1, it is characterized in that: described cloth silk head comprises the silk pressing roller that is heated, and described silk pressing roller heater strip and intermediate layer to contact in cloth silk process heated simultaneously and heater strip is pressed into the intermediate layer.
5. the device of arc heater strip is laid in a kind of intermediate layer at laminated glass according to claim 4, it is characterized in that: the surface temperature fluctuation range of described silk pressing roller is in ± 3 degree.
6. the device of arc heater strip is laid in a kind of intermediate layer at laminated glass according to claim 1, it is characterized in that: described cloth silk head comprises silk pressing roller and alcohol flusher, before described silk pressing roller was pressed into the intermediate layer with heater strip, the regional area that described alcohol flusher is about to lay heater strip on the intermediate layer sprayed alcohol.
7. the device of arc heater strip is laid in a kind of intermediate layer at laminated glass according to claim 1, and it is characterized in that: the outer surface of described round table-like cylinder is offered several through holes.
8. the device of arc heater strip is laid in a kind of intermediate layer at laminated glass according to claim 7, and it is characterized in that: the outer surface vias rate of described round table-like cylinder is 26.4%～36.4%.
9. the device of arc heater strip is laid in a kind of intermediate layer at laminated glass according to claim 1, and it is characterized in that: described round table-like cylinder is when rotating, and its inclined-plane beating degree is not more than 0.5mm.
10. the device of arc heater strip is laid in a kind of intermediate layer at laminated glass according to claim 1, and it is characterized in that: the outer surface of described round table-like cylinder is set up the heat insulating mattress consistent with its perforate.
11. a kind of device of laying the arc heater strip in the intermediate layer of laminated glass according to claim 10, it is characterized in that: the outer surface of described heat insulating mattress is set up at least two thickness less than the stainless steel mark of 0.5mm.
12. an application rights requires any described device of 1-11 to lay the method for arc heater strip in the intermediate layer of laminated glass, this method may further comprise the steps:
Step 1: the intermediate layer that fixedly installs the laminated glass of waiting to lay the arc heater strip at the outer surface of round table-like cylinder;
Step 2: described drum drive rotates round table-like cylinder;
Step 3: in round table-like cylinder rotating process, a described cloth silk driving mechanism makes described cloth silk head make unidirectional rectilinear motion along the direction that is parallel to the bus of described round table-like cylinder, and described controlling organization makes described unidirectional rectilinear motion and the rotation of described cylinder match to be implemented in and lays the arc heater strip on the intermediate layer;
Step 4: after enough arc heater strips are laid in the intermediate layer, stop the rotation of round table-like cylinder;
Step 5: take off the intermediate layer that is laid with the arc heater strip from round table-like cylinder.
13. a kind of method of laying the arc heater strip in the intermediate layer of laminated glass according to claim 12, it is characterized in that: before in step 3, being laid in heater strip on the intermediate layer, being about to be deployed to heater strip on the intermediate layer and the regional area on the corresponding intermediate layer and being heated simultaneously.
14. a kind of method of laying the arc heater strip in the intermediate layer of laminated glass according to claim 12, it is characterized in that: before being laid in heater strip on the intermediate layer in step 3, the regional area that is about to lay heater strip on the intermediate layer sprays alcohol.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310130989.3A CN103200718B (en) | 2013-04-15 | 2013-04-15 | Device and method for laying arc heating wires on middle layer of laminated glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310130989.3A CN103200718B (en) | 2013-04-15 | 2013-04-15 | Device and method for laying arc heating wires on middle layer of laminated glass |
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| Publication Number | Publication Date |
|---|---|
| CN103200718A true CN103200718A (en) | 2013-07-10 |
| CN103200718B CN103200718B (en) | 2014-12-03 |
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| CN201310130989.3A Active CN103200718B (en) | 2013-04-15 | 2013-04-15 | Device and method for laying arc heating wires on middle layer of laminated glass |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103802398A (en) * | 2014-02-25 | 2014-05-21 | 福耀玻璃工业集团股份有限公司 | Device, system and method for laying lead wire on intermediate layer of interlayer glass |
| CN106587663A (en) * | 2016-12-13 | 2017-04-26 | 贵州杰傲建材有限责任公司 | Laminated glass isolation heating apparatus |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4395622A (en) * | 1980-01-08 | 1983-07-26 | Saint Gobain Vitrage | Transparent heating pane |
| US5378305A (en) * | 1992-01-22 | 1995-01-03 | Saint-Gobain Vitrage International | Device for laying a thin metal wire in a straight line on the surface of the thermoplastic film of a laminated glass pane |
| CN1159991A (en) * | 1995-11-07 | 1997-09-24 | 圣戈班玻璃制造公司 | Method and apparatus for deposition and fixing of thin metal wire on thermoplastic film of glazing of laminated glass |
| CN1165906A (en) * | 1996-01-30 | 1997-11-26 | 英国皮尔金顿有限公司 | Electrically heated window |
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2013
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4395622A (en) * | 1980-01-08 | 1983-07-26 | Saint Gobain Vitrage | Transparent heating pane |
| US5378305A (en) * | 1992-01-22 | 1995-01-03 | Saint-Gobain Vitrage International | Device for laying a thin metal wire in a straight line on the surface of the thermoplastic film of a laminated glass pane |
| CN1159991A (en) * | 1995-11-07 | 1997-09-24 | 圣戈班玻璃制造公司 | Method and apparatus for deposition and fixing of thin metal wire on thermoplastic film of glazing of laminated glass |
| CN1165906A (en) * | 1996-01-30 | 1997-11-26 | 英国皮尔金顿有限公司 | Electrically heated window |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103802398A (en) * | 2014-02-25 | 2014-05-21 | 福耀玻璃工业集团股份有限公司 | Device, system and method for laying lead wire on intermediate layer of interlayer glass |
| CN106587663A (en) * | 2016-12-13 | 2017-04-26 | 贵州杰傲建材有限责任公司 | Laminated glass isolation heating apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103200718B (en) | 2014-12-03 |
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Application publication date: 20130710 Assignee: Fuyao Group (Fujian) Machinery Manufacturing Co., Ltd. Assignor: Fuyao Glass Industry Group Co., Ltd. Contract record no.: 2016350000005 Denomination of invention: Device and method for laying arc heating wires on middle layer of laminated glass Granted publication date: 20141203 License type: Exclusive License Record date: 20160126 |
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Effective date of registration: 20160907 Address after: Acer Road, Fuqing city Fuzhou City, Fujian Province town 350301 Fuyao Industrial Zone II Patentee after: Fuyao Group (Fujian) Machinery Manufacturing Co., Ltd. Address before: Acer Road, Fuqing city Fuzhou City, Fujian Province town 350301 Fuyao Industrial Zone II Patentee before: Fuyao Glass Industry Group Co., Ltd. |