CN103802398B - Device, system and method for laying lead wire on intermediate layer of interlayer glass - Google Patents
Device, system and method for laying lead wire on intermediate layer of interlayer glass Download PDFInfo
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- CN103802398B CN103802398B CN201410063542.3A CN201410063542A CN103802398B CN 103802398 B CN103802398 B CN 103802398B CN 201410063542 A CN201410063542 A CN 201410063542A CN 103802398 B CN103802398 B CN 103802398B
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Abstract
The invention relates to the technical field of laying a lead wire on an intermediate layer of interlayer glass, particularly provides a device for laying a complex pattern on the intermediate layer of the interlayer glass, and further provides a system and a method which can be used for laying the lead wire on the intermediate layer of the interlayer glass with the coordination of a robot arm. The device comprises a fixing base, a lead wire mounting mechanism, a heating device and a wire pressing roller, and further comprises a lifting device, wherein the lifting device is used for lifting the wire pressing roller, so as to adjust pressure on the lead wire and the intermediate layer on the intermediate layer by the wire pressing roller in a lead wire laying process. The device, the system and the method for laying the lead wire on the intermediate layer of the interlayer glass provided by the invention can be used for arranging the complex pattern on the intermediate layer of the interlayer glass with the coordination of the robot arm, so that uncertain factors caused by manual operation can be avoided; furthermore, waves and the like cannot be generated; the arrangement precision of the lead wire can be improved; the stability of the product quality can be ensured; the production efficiency is improved.
Description
Technical field:
The present invention relates to the technical field laying wire on the intermediate layer of laminated glass, wherein, wire can possess heating, antenna and/or decoration functions, a kind of device laying the wire of complex figure on the intermediate layer of laminated glass is particularly provided, and a kind of system and method this device can being laid on the intermediate layer of laminated glass wire in conjunction with robot arm is also provided.
Background technology:
Along with the development of technology, the additional function that vehicle glass or building glass possess also gets more and more, and such as, in order to realize defrosting-defogging function thus keep good visibility, generally needing vehicle glass or building glass to have can electrically heated function; Also have some vehicle glasses or building glass in order to communication effect or attractive in appearance, often make it possess antenna or decoration functions; These heating, antenna and/or decoration functions all can by laying wire to realize in vehicle glass or building glass on the intermediate layer of the laminated glass of vehicle glass or building glass.
In prior art, cylinder is usually adopted automatically to lay wire or manually lay wire.Wherein, it is be adjacent on cylinder by the intermediate layer that such as pvb film etc. is made that cylinder lays wire automatically, and rotates with cylinder, and wire is wound around and is fitted on intermediate layer by heating under the effect of Special wiring device, thus realizes the laying of wire.Adopt cylinder automatically to lay wire disclosed in Chinese patent CN1754406A, CN1163339A, CN1165906A and CN103200718A etc. are equal, there is following shortcoming in these methods adopting cylinders automatically to lay wire: is only suitable for laying every bar wire almost parallel and lay figure product relatively simple in rule, require that the process laying wire is without any turning simultaneously, this is just not suitable for the wire laying complex figure, such as, laying figure shown in Fig. 1.
In actual production, when running into the even more complicated laying figure of laying figure shown in Fig. 1, often through the artificial method laying wire, artificial laying wire uses template manually wire-heated to be bonded on the intermediate layer that such as pvb film etc. makes with electric iron along template, and wherein template is the fixed head according to laying figure and track and making.Equally, also there is many shortcomings in artificial wire of laying: 1, production efficiency is lower; 2, manual operation uncertain factor is many, causes production unstable product quality, easily produces the defects such as wave; 3, be only suitable for laying comparatively simple product, wire pitch cannot be laid than comparatively dense and very long comparatively complicated product.
Summary of the invention:
Technical problem to be solved by this invention is, unstable product quality lower for the production efficiency laying wire in above-mentioned prior art on the intermediate layer of laminated glass, easily produces wave and can not lay the shortcomings such as complex figure, a kind of device laying wire on the intermediate layer of laminated glass is provided, a kind of system and method this device can being laid on the intermediate layer of laminated glass wire in conjunction with robot arm is also provided simultaneously.
The present invention solves the technical scheme that its technical problem takes: a kind of device laying wire on the intermediate layer of laminated glass, comprise holder, wire installing mechanism, heater and silk pressing roller, described holder be used for conducting wire installing mechanism, heater and silk pressing roller, described wire installing mechanism for conducting wire coil and lead loop can freely rotate on described wire installing mechanism; Described heater is for heating silk pressing roller, the silk pressing roller of heating carries out heating to the wire of contact and intermediate layer simultaneously and rolls on the intermediate layer thus wire is pressed into intermediate layer in the process laying wire, it is characterized in that: also comprise lowering or hoisting gear, described lowering or hoisting gear is for being elevated silk pressing roller, thus adjustment silk pressing roller lays the pressure to wire and intermediate layer in the process of wire on the intermediate layer.
Further, the wheel face width of silk pressing roller is 2 ~ 8mm.
Further, the wheel face width of silk pressing roller is 2.5 ~ 4mm.
Further, concentric grooves is set at the circumferencial direction of silk pressing roller, wire is limited in concentric grooves.
Further, the cross sectional shape of described concentric grooves is V-arrangement, rectangle, trapezoidal or semicircle.
Further, the wheel surface roughness of silk pressing roller is within Ra3.2.
Further, in the process laying wire, the wheel surface temperature of silk pressing roller is 80 DEG C ~ 100 DEG C.
Further, in the process laying wire, the space rate that silk pressing roller rolls on the intermediate layer is 0.03 ~ 0.07m/s, and the speed of turning round is 80 ~ 120 degree/second.
Further, when laying non-turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 80 ~ 120N; When laying turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 30 ~ 60N.
Further, described holder comprises level board and from the edge of level board the first vertical plate of extending of one and the second vertical plate straight down, described holder is also provided with base, lifting top board, the first guide rail, the second guide rail and supporting seat; Described base is fixed on the lower end of the first vertical plate and the second vertical plate, described lowering or hoisting gear be fixed on base upper surface and between the first vertical plate and the second vertical plate; One end of described lifting top board is arranged on above lowering or hoisting gear, and the other end of lifting top board extend into the below of the level board of holder, and lowering or hoisting gear drives lifting top board to be elevated between lowering or hoisting gear and the level board of holder; First guide rail and the second guide rail are vertically arranged on the first vertical plate of holder respectively and the second vertical plate is positioned on the surface below level board, supporting seat top is fixed together with the one end of lifting top board of below of the level board extending into holder, the side of supporting seat is fixed on the first guide rail and the second guide rail, and wire installing mechanism, heater and silk pressing roller are arranged on the opposite side of supporting seat.
Further, the described device laying wire on the intermediate layer of laminated glass also comprises the first buffer unit, first buffer unit comprises the first column, the first boss and the first elastic device, first column is fixed on straight up on lifting top board and is positioned at one end above lowering or hoisting gear, first boss is fixed on the side of the level board of the holder between the first vertical plate and the second vertical plate, first boss is provided with the first through hole, first column is through the first through hole, and the first elastic device is arranged between the top of the first column and the first boss upper surface.
Further, the described device laying wire on the intermediate layer of laminated glass also comprises the second buffer unit, second buffer unit comprises the second column, second elastic device, 3rd column and the 3rd elastic device, second column and the 3rd column are fixed on the upper surface at the top of supporting seat respectively straight up, the level board of holder is offered the second through hole and third through-hole, the top of the second column and the 3rd column is inserted in the second through hole and third through-hole respectively, second elastic device is set in the second column outer surface and between the upper surface at the top of supporting seat and the lower surface of the level board of holder, 3rd elastic device is set in the 3rd column outer surface and between the upper surface at the top of supporting seat and the lower surface of the level board of holder, when lowering or hoisting gear drives lifting top board to rise with supporting seat, second column and the 3rd column move upward through the second through hole and third through-hole.
Further, described wire installing mechanism comprises support, directive wheel and guide post, support is fixed on supporting seat, and lead loop, directive wheel and guide post are rack-mount, the wire in lead loop through directive wheel and guide post finally around on silk pressing roller.
Further, support is also provided with damper, the resistance that described damper freely rotates on support for increasing lead loop, the damping of described damper regulates >=50%.
Simultaneously, the present invention also provides a kind of system laying wire on the intermediate layer of laminated glass, comprise robot arm and workbench, workbench is used for the intermediate layer that level keeps waiting to lay wire, it is characterized in that: also comprise the above-described device laying wire on the intermediate layer of laminated glass, the device laying wire described in robot arm Graph Control as requested on the intermediate layer of laminated glass lays wire on the intermediate layer according to the movement locus of setting.
Further, the table top of workbench offers multiple vacuum through holes, described vacuum through holes is connected with the vacuum plant that can produce negative pressure.
Further, described vacuum through holes diameter is 1 ~ 2mm.
Further, at the end of robot arm, cylindrical connecting portion is set, the described device laying wire on the intermediate layer of laminated glass is fixed on the end of robot arm by cylindrical connecting portion, a sheathed coaxial line concentrator in the outside of cylindrical connecting portion.
In addition, the present invention also provides a kind of method utilizing said system to lay wire on the intermediate layer of laminated glass, it is characterized in that: the method comprises the following steps,
Step 1: tiling is launched on the table top of workbench in the intermediate layer of waiting to lay wire, and make intermediate layer absorption cling on the table top of workbench by producing negative pressure;
Step 2: lead loop is mounted on wire installing mechanism, simultaneously by wire around on silk pressing roller;
Step 3: the movement locus that robot arm figure is as requested formed controls to lay wire installation and is directly deployed on intermediate layer by wire, and described movement locus comprises turning section and/or non-turning section;
Step 4: the laying completing the figure of requirement, cuts off wire, and robot arm resets together with laying wire installation;
Step 5: taken off the intermediate layer of laying wire from the table top of workbench.
Further, in step 3, in the process laying wire, the space rate that silk pressing roller rolls on the intermediate layer is 0.03 ~ 0.07m/s, and the speed of turning round is 80 ~ 120 degree/second.
Further, in step 3, when laying non-turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 80 ~ 120N; When laying turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 30 ~ 60N.
The present invention is owing to taking technique scheme, and it has following beneficial effect:
On the intermediate layer of laminated glass, lay wire device, system and method that the present invention adopts, by in conjunction with robot arm, can realize laying complex figure on the intermediate layer of laminated glass, eliminate manually-operated uncertain factor, and can not wave etc. be produced, improve the laying precision of wire, ensure that the stable of product quality, improve production efficiency.
Accompanying drawing illustrates:
Fig. 1 is the schematic diagram of the figure of traverse layout in actual product;
Fig. 2 is the overall schematic laying the system of wire on the intermediate layer of laminated glass of the present invention;
Fig. 3 is the front schematic view laying the device of wire on the intermediate layer of laminated glass of the present invention;
Fig. 4 is the schematic rear view laying the device of wire on the intermediate layer of laminated glass of the present invention;
Fig. 5 is the front schematic view of heater of the present invention and silk pressing roller;
Fig. 6 is the partial enlarged drawing of silk pressing roller in Fig. 5;
Fig. 7 is the left view of holder of the present invention;
Fig. 8 is the front schematic view of holder of the present invention;
Fig. 9 is the structural representation of wire installing mechanism of the present invention;
Figure 10 is the right view of wire installing mechanism of the present invention;
In figure: 1, lay wire installation; 2, holder; 3, lowering or hoisting gear; 4, wire installing mechanism; 5, heater; 6, silk pressing roller; 7, first buffer unit; 8, second buffer unit; 21, level board; 22, first vertical plate; 23, second vertical plate; 24, base; 25, lifting top board; 26, first guide rail; 27, second guide rail; 28, supporting seat; 41, support; 42, directive wheel; 43, guide post; 44, damper; 71, first column; 72, first boss; 73, first elastic device; 81, second column; 82, second elastic device; 83, three column; 84, three elastic device; 100, wire; 101, robot arm; 102, workbench; 103, intermediate layer; 104, cylindrical connecting portion; 105, line concentrator; 106, lead loop; 211, second through hole; 212, third through-hole.
Detailed description of the invention:
Below in conjunction with accompanying drawing, content of the present invention is described further.
As shown in Figure 1, actual product needs lay wire 100 to realize heating, as the function of antenna and/or decoration by the figure in figure, time particularly as antenna, wire 100 cloth is often needed to be set as more complicated figure, often not only there is non-turning section such as straightway or arc in the figure that these wire 100 cloth are set as but also there is multiple turning section, such as, the mid portion illustrated in Fig. 1 can be considered as non-turning section, and two end portions can be considered as turning section.In the current state-of-the-art, adopt cylinder automatically to lay the method such as wire or artificial laying wire traditionally to be all difficult to realize laying wire 100 according to the figure that the figure shown in Fig. 1 is even more complicated on the intermediate layer of laminated glass, even if or realization also exists shortcomings, the invention provides a kind of system that can realize laying according to the figure that the figure shown in Fig. 1 is even more complicated wire 100 on the intermediate layer of laminated glass for this reason.
As shown in Figure 2, the system laying wire 100 on the intermediate layer 103 of laminated glass of the present invention comprises robot arm 101, workbench 102 and lays wire installation 1.Intermediate layer 103 as laminated glass is generally thermoplastic, polymeric materials, such as polyvinyl butyral resin (PVB); Wire 100 can be plain conductor, such as tungsten filament etc.Wherein, workbench 102 keeps the intermediate layer 103 of waiting to lay wire 100 for level, robot arm 101 is laid wire installation 1 for Graph Control as requested and on intermediate layer 103, is laid wire 100 according to the movement locus of setting, lays wire installation 1 for providing wire 100 and wire 100 being directly deployed to intermediate layer 103.Apply the system laying wire 100 on the intermediate layer 103 of laminated glass of the present invention, the laying of the wire 100 of the even more complicated figure of the figure shown in Fig. 1 can not only be realized, but also the laying precision of wire 100 can be improved, and enhance productivity and ensure product quality.
Robot arm 101 shown in Fig. 2 has multiple freedom of motion, it can complete in three-dimensional movement and spinning movement, described robot arm 101 is driven respectively by the drive system do not shown in the diagram and control system and is controlled, but this does not affect the description of the invention point.In the present invention, described robot arm 101 moves and rotates laying wire installation 1 and sets out the figure of requirement according to movement locus cloth on intermediate layer 103 of setting.Be understandable that, although shown in Fig. 2 is robot arm 101, but be not limited thereto, the equipment that can have with the identical function of robot arm 101 of the present invention such as commercially available industrial robot and disclosed multi-spindle machining device all can be applicable in the present invention.
In the process of the laying wire 100 of reality, laying wire installation 1 may drive intermediate layer 103 to wriggle forward together in motion process, thus the defect such as cause product defective, in order to avoid the generation of this situation, preferably on the table top of workbench 102, offer multiple vacuum through holes (not shown), these vacuum through holes are connected with the vacuum plant (not shown) that can produce negative pressure, when launching to tile after to the table top of workbench 102 wait the intermediate layer 103 of laying wire 100, vacuum plant (not shown) produces negative pressure and clings on the table top of workbench 102 by vacuum through holes by intermediate layer 103 absorption, thus make intermediate layer 103 not wriggle forward together with laying wire installation 1 and keep smooth in the process laying wire 100.Wherein, the diameter of described vacuum through holes (not shown) is 1 ~ 2mm, diameter can be selected to be the vacuum through holes of 1mm, 1.5mm or 2mm, but also can adjust according to actual needs.
As shown in Figure 3, lay wire installation 1 is fixed on robot arm 101 end by cylindrical connecting portion 104, lay wire installation 1 and move under the control of described robot arm 101 together along with cylindrical connecting portion 104 and rotate.Need to connect a lot of pipeline or circuit owing to laying wire installation 1, when laying wire installation 1 rotates together along with cylindrical connecting portion 104, these pipelines or circuit may produce fracture in winding machine human arm 101 and due to length not, therefore a sheathed coaxial line concentrator 105 in the outside of cylindrical connecting portion 104, line concentrator 105 is fixed on robot arm 101, not along with laying wire installation 1 rotates together with cylindrical connecting portion 104, thus keep the normal use of pipeline or circuit.
In figs. 3 and 4, namely the device laying wire on the intermediate layer of laminated glass of the present invention is laid wire installation 1 and is comprised holder 2, lowering or hoisting gear 3, wire installing mechanism 4, heater 5 and silk pressing roller 6, wherein said holder 2 is for installing lowering or hoisting gear 3, wire installing mechanism 4, heater 5 and silk pressing roller 6, and holder 2 is fixed on the bottom of cylindrical connecting portion 104; Described lowering or hoisting gear 3 is for being elevated silk pressing roller 6, thus adjustment silk pressing roller 6 lays the pressure to wire 100 and intermediate layer 103 in the process of wire 100 on intermediate layer 103; Described wire installing mechanism 4 for conducting wire coil and lead loop can freely rotate on described wire installing mechanism 4; Described heater 5 is for heating silk pressing roller 6, the silk pressing roller 6 of heating heats the wire 100 of contact and intermediate layer 103 simultaneously and rolls on intermediate layer 103 thus wire 100 is pressed into intermediate layer 103 in the process laying wire, thus figure as requested completes the laying of wire 100.
As shown in Figure 5 and Figure 6, because intermediate layer 103 launches to be laid on the table top of workbench 102, curling unlike intermediate layer 103 during cylinder cloth silk in the past, in this case, if the wheel face width b of silk pressing roller 6 is when namely when laying wire 100, the width on the surface that silk pressing roller 6 contacts with intermediate layer 103 is too large, wire 100 is not easy merge with intermediate layer 103 phase and be pressed in intermediate layer 103, and when the wire 100 of cloth turning section, silk pressing roller 6 is not easy to turn round, this adds increased the difficulty laying wire 100, in order to avoid the generation of above-mentioned situation, therefore preferably the wheel face width b of silk pressing roller 6 is 2 ~ 8mm in the present invention, more preferably this wheel face width b is 2.5 ~ 4mm, such as select b=2.5mm according to actual conditions, 3mm or 4mm etc.
Simultaneously, at the circumferencial direction of silk pressing roller 6, concentric grooves 61 is set, wire 100 to be limited in concentric grooves 61 thus to avoid wire 100 to depart from from silk pressing roller 6 in the procedures of establishment, guarantee the procedures of establishment is continuous, the cross sectional shape that usually can arrange concentric grooves 61 is V-arrangement, rectangle, trapezoidal or semicircle, also can arrange other arbitrary graphics as required.Further, in order to ensure in the process laying wire 100, silk pressing roller 6 does not stick together with intermediate layer 103, also make wire 100 easily deviate from from concentric grooves 61 and be deployed on intermediate layer 103, the roughness of the wheel surface roughness and silk pressing roller 6 surface that silk pressing roller 6 contacts with intermediate layer 103 when laying wire 100 that arrange silk pressing roller 6 is within Ra3.2; In order to better effect, wear-resisting hard chrome can also be plated at the wheel face of silk pressing roller 6.
In order to ensure to be pressed into completely in intermediate layer 103 by wire 100, and ensure intermediate layer 103 not by hot melt and penetrating, preferably in the process laying wire 100, the wheel surface temperature of silk pressing roller 6 is 80 DEG C ~ 100 DEG C, namely the temperature on silk pressing roller 6 surface that silk pressing roller 6 contacts with intermediate layer 103 when laying wire 100 is 80 DEG C ~ 100 DEG C, such as, select 80 DEG C, 90 DEG C, 95 DEG C or 100 DEG C etc. according to actual conditions.Usually, the diameter of the wire 100 adopted has 0.018mm, 0.08mm or 0.1mm equal-specification, when taking turns surface temperature and being lower, for the wire 100 of comparatively thick harder such as 0.1mm, be not easy to be hot-pressed in intermediate layer 103, once there be local wire 100 to depart from from intermediate layer 103, be not absorbed in intermediate layer 103, just be easy in this local produce the defects such as wave, find that wheel surface temperature remains on the ideal effect that just can ensure to lay wire 100 between 80 DEG C ~ 100 DEG C through research, simultaneously, when wheel surface temperature is too high, then easy by intermediate layer 103 hot melt and penetrating.
Usually, not only be there is non-turning section in the figure that wire 100 cloth is set as but also there is multiple turning section, in order to lay wire 100 at non-turning section and turning section better, ensure that intermediate layer 103 is not thinning by silk pressing roller 6 hot melt, affect the optical property of final products, preferably in the process laying wire 100, the space rate that silk pressing roller 6 rolls on intermediate layer 103 is 0.03 ~ 0.07m/s, the speed of turning round is 80 ~ 120 degree/second, such as space rate is selected to be 0.03m/s according to actual conditions, 0.05m/s or 0.07m/s etc., the speed of turning round selects 80 degree/second, 100 degree/second or 120 degree/second etc.Simultaneously, obvious impression is left in order to prevent silk pressing roller 6 from rolling on intermediate layer 103 in the process laying wire 100, preferably when laying non-turning section, the pressure in silk pressing roller 6 pairs of wires 100 and intermediate layer 103 is 80 ~ 120N, such as, select 80N, 100N or 120N etc. according to actual conditions; When laying turning section, the pressure in silk pressing roller 6 pairs of wires 100 and intermediate layer 103 is 30 ~ 60N, such as, select 30N, 40N or 60N etc. according to actual conditions.
As shown in Figure 7 and Figure 8, described holder 2 comprises the first vertical plate 22 and the second vertical plate 23 of level board 21 and the edge one extension straight down from level board 21, and described holder 2 is also provided with base 24, lifting top board 25, first guide rail 26, second guide rail 27 and supporting seat 28.Wherein, described base 24 is fixed on the lower end of the first vertical plate 22 and the second vertical plate 23, described lowering or hoisting gear 3 be fixed on base 24 upper surface and between the first vertical plate 22 and the second vertical plate 23, one end of described lifting top board 25 is arranged on above lowering or hoisting gear 3, and the other end of lifting top board 25 extend into the below of the level board 21 of holder 2, and lowering or hoisting gear 3 drives lifting top board 25 to be elevated between lowering or hoisting gear 3 and the level board 21 of holder 2, first guide rail 26 and the second guide rail 27 are vertically arranged on the first vertical plate 22 of holder 2 respectively and the second vertical plate 23 is positioned on the surface below level board 21, supporting seat 28 top is fixed together with the one end of lifting top board 25 of below of the level board 21 extending into holder 2, the side of supporting seat 28 is fixed on the first guide rail 26 and the second guide rail 27, wire installing mechanism 4, heater 5 and silk pressing roller 6 are arranged on the opposite side of supporting seat 28, lowering or hoisting gear 3 drive lifting top board 25 with supporting seat 28 and on wire installing mechanism 4, heater 5 together with silk pressing roller 6 along on the first guide rail 26 and the second guide rail 27, lower lifting.
Simultaneously, namely the device laying wire on the intermediate layer of laminated glass of the present invention is laid wire installation 1 and is also comprised the first buffer unit 7, first buffer unit 7 comprises the first column 71, first boss 72 and the first elastic device 73, first column 71 is fixed on straight up on lifting top board 25 and is positioned at one end above lowering or hoisting gear 3, first boss 72 is fixed on the side of the level board 21 of the holder 2 between the first vertical plate 22 and the second vertical plate 23, first boss 72 is provided with the first through hole, first column 72 is through the first through hole, first elastic device 73 is arranged between the top of the first column 71 and the first boss 72 upper surface, when lowering or hoisting gear 3 drives lifting top board 25 to decline, first elastic device 73 compresses and produces acting in opposition, thus play cushioning effect, and then be conducive to the laying quality improving wire 100.
In addition, the present invention can also arrange the second buffer unit 8, second buffer unit 8 comprises the second column 81, second elastic device 82, 3rd column 83 and the 3rd elastic device 84, second column 81 and the 3rd column 83 are fixed on the upper surface at the top of supporting seat 28 respectively straight up, the level board 21 of holder 2 is offered the second through hole 211 and third through-hole 212, the top of the second column 81 and the 3rd column 83 is inserted in the second through hole 211 and third through-hole 212 respectively, second elastic device 82 is set in the second column 81 outer surface and between the lower surface of the level board 21 of upper surface at the top of supporting seat 28 and holder 2, 3rd elastic device 84 is set in the 3rd column 83 outer surface and between the lower surface of the level board 21 of upper surface at the top of supporting seat 28 and holder 2, when lowering or hoisting gear 3 drives lifting top board 25 to rise with supporting seat 28, second column 81 and the 3rd column 83 move upward through the second through hole 211 and third through-hole 212, second elastic device 82 and the 3rd elastic device 84 are produced acting in opposition by compression, thus play cushioning effect, and then be conducive to the laying quality improving wire 100.
Above-mentioned first elastic device 73, second elastic device 82 and the 3rd elastic device 84 are generally spring, but are not limited thereto, and other and spring also can be adopted to have the device of identical elastic property.
Wherein, described lowering or hoisting gear 3 is for being elevated silk pressing roller 6, thus adjustment silk pressing roller 6 lays the pressure to wire 100 and intermediate layer 103 in the process of wire 100 on intermediate layer 103, usual described lowering or hoisting gear 3 can choice for use cylinder, linear motor (linear electric motors) or hydraulic cylinder etc.
As shown in Figure 9 and Figure 10, described wire installing mechanism 4 for conducting wire coil 106 and lead loop 106 can freely rotate on described wire installing mechanism 4, wire installing mechanism 4 shown in figure comprises support 41, directive wheel 42 and guide post 43, support 41 is fixed on supporting seat 28, lead loop 106, directive wheel 42 and guide post 43 are arranged on support 41, and the wire 100 in lead loop 106 is last around on silk pressing roller 6 through directive wheel 42 and guide post 43.In figure, guide post 43 is provided with three, and wire 100 can around on silk pressing roller 6 after at least two wherein piece as required, also can as required, guide post 43 is set to two even four or more roots.Simultaneously, support 41 is also provided with damper 44, the resistance that described damper 44 freely rotates on support 41 for increasing lead loop 106, the damping of preferred described damper 44 regulates >=50%, thus makes wire 100 keep tensioned state in the process laid.
Wherein, heater 5 is for heating silk pressing roller 6, the silk pressing roller 6 of heating heats the wire 100 of contact and intermediate layer 103 in the process laying wire simultaneously, usual heater 5 can be electric heater unit, but be not limited thereto, also can adopt other the device that can heat silk pressing roller 6.Further, in order to reduce the heat losses of silk pressing roller 6 and keep temperature constant, heat insulation process is carried out at silk pressing roller 6 and the junction of miscellaneous part.
Meanwhile, the present invention also provides a kind of method utilizing said system to lay wire 100 on the intermediate layer 103 of laminated glass, it is characterized in that: the method comprises the following steps,
Step 1: tiling is launched on the table top of workbench 102 in the intermediate layer 103 of waiting to lay wire 100, and make intermediate layer 103 absorption cling on the table top of workbench 102 by producing negative pressure;
Particularly, the table top of workbench 102 is offered multiple vacuum through holes (not shown), these vacuum through holes are connected with the vacuum plant (not shown) that can produce negative pressure, when launching to tile after to the table top of workbench 102 wait the intermediate layer 103 of laying wire 100, vacuum plant (not shown) is produced negative pressure and intermediate layer 103 absorption is clung on the table top of workbench 102 by vacuum through holes.
Step 2: lead loop 106 is mounted on wire installing mechanism 4, simultaneously by wire 100 around on silk pressing roller 6;
Wherein, step 2 according to actual needs by manually completing, also can be completed by machine by design automatically.
Step 3: the movement locus that robot arm 101 figure is as requested formed controls to lay wire installation 1 and is directly deployed on intermediate layer 103 by wire 100, and described movement locus comprises turning section and/or non-turning section;
Particularly, in order to lay wire 100 at non-turning section and turning section better, ensure that intermediate layer 103 is not thinning by silk pressing roller 6 hot melt, affect the optical property of final products, preferably in the process laying wire 100, the space rate that silk pressing roller 6 rolls on intermediate layer 103 is 0.03 ~ 0.07m/s, the speed of turning round is 80 ~ 120 degree/second, such as select space rate to be 0.03m/s, 0.05m/s or 0.07m/s etc. according to actual conditions, the speed of turning round selects 80 degree/second, 100 degree/second or 120 degree/second etc.
Simultaneously, obvious impression is left in order to prevent silk pressing roller 6 from rolling on intermediate layer 103 in the process laying wire 100, preferably when laying non-turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 80 ~ 120N, such as, select 80N, 100N or 120N etc. according to actual conditions; When laying turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 30 ~ 60N, such as, select 30N, 40N or 60N etc. according to actual conditions.
Step 4: the laying completing the figure of requirement, cuts off wire 100, and robot arm 101 resets together with laying wire installation 1;
Wherein, the operation of cutting off wire 100 according to actual needs by manually completing, also can be completed by machine by design automatically.
Step 5: taken off the intermediate layer 103 of laying wire 100 from the table top of workbench 102.
Device, system and method that above content lays wire to of the present invention on the intermediate layer of laminated glass specifically describe; but the present invention is not by the limitation of detailed description of the invention content described above; the any improvement carried out according to technical essential of the present invention so all, equivalent modifications and replacement etc., all belong to the scope of protection of the invention.
Claims (20)
1. on the intermediate layer of laminated glass, lay the device of wire for one kind, comprise holder, wire installing mechanism, heater and silk pressing roller, described holder be used for conducting wire installing mechanism, heater and silk pressing roller, described wire installing mechanism for conducting wire coil and lead loop can freely rotate on described wire installing mechanism; Described heater is for heating silk pressing roller, the silk pressing roller of heating carries out heating to the wire of contact and intermediate layer simultaneously and rolls on the intermediate layer thus wire is pressed into intermediate layer in the process laying wire, it is characterized in that: also comprise lowering or hoisting gear, described lowering or hoisting gear is for being elevated silk pressing roller, thus adjustment silk pressing roller lays the pressure to wire and intermediate layer in the process of wire on the intermediate layer; Described holder comprises level board and from the edge of level board the first vertical plate of extending of one and the second vertical plate straight down, described holder is also provided with base, lifting top board, the first guide rail, the second guide rail and supporting seat; Described base is fixed on the lower end of the first vertical plate and the second vertical plate, described lowering or hoisting gear be fixed on base upper surface and between the first vertical plate and the second vertical plate; One end of described lifting top board is arranged on above lowering or hoisting gear, and the other end of lifting top board extend into the below of the level board of holder, and lowering or hoisting gear drives lifting top board to be elevated between lowering or hoisting gear and the level board of holder; First guide rail and the second guide rail are vertically arranged on the first vertical plate of holder respectively and the second vertical plate is positioned on the surface below level board, supporting seat top is fixed together with the one end of lifting top board of below of the level board extending into holder, the side of supporting seat is fixed on the first guide rail and the second guide rail, and wire installing mechanism, heater and silk pressing roller are arranged on the opposite side of supporting seat.
2. the device laying wire on the intermediate layer of laminated glass according to claim 1, is characterized in that: the wheel face width of silk pressing roller is 2 ~ 8mm.
3. the device laying wire on the intermediate layer of laminated glass according to claim 2, is characterized in that: the wheel face width of silk pressing roller is 2.5 ~ 4mm.
4. the device laying wire on the intermediate layer of laminated glass according to claim 1, is characterized in that: arrange concentric grooves at the circumferencial direction of silk pressing roller, be limited in concentric grooves by wire.
5. the device laying wire on the intermediate layer of laminated glass according to claim 4, is characterized in that: the cross sectional shape of described concentric grooves is V-arrangement, rectangle, trapezoidal or semicircle.
6. the device laying wire on the intermediate layer of laminated glass according to claim 1, is characterized in that: the wheel surface roughness of silk pressing roller is within Ra3.2.
7. the device laying wire on the intermediate layer of laminated glass according to claim 1, is characterized in that: in the process laying wire, the wheel surface temperature of silk pressing roller is 80 DEG C ~ 100 DEG C.
8. the device laying wire on the intermediate layer of laminated glass according to claim 1, is characterized in that: in the process laying wire, the space rate that silk pressing roller rolls on the intermediate layer is 0.03 ~ 0.07m/s, and the speed of turning round is 80 ~ 120 degree/second.
9. the device laying wire on the intermediate layer of laminated glass according to claim 1, is characterized in that: when laying non-turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 80 ~ 120N; When laying turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 30 ~ 60N.
10. the device laying wire on the intermediate layer of laminated glass according to claim 1, it is characterized in that: the described device laying wire on the intermediate layer of laminated glass also comprises the first buffer unit, first buffer unit comprises the first column, first boss and the first elastic device, first column is fixed on straight up on lifting top board and is positioned at one end above lowering or hoisting gear, first boss is fixed on the side of the level board of the holder between the first vertical plate and the second vertical plate, first boss is provided with the first through hole, first column is through the first through hole, first elastic device is arranged between the top of the first column and the first boss upper surface.
11. devices laying wire on the intermediate layer of laminated glass according to claim 1 or 10, it is characterized in that: the described device laying wire on the intermediate layer of laminated glass also comprises the second buffer unit, second buffer unit comprises the second column, second elastic device, 3rd column and the 3rd elastic device, second column and the 3rd column are fixed on the upper surface at the top of supporting seat respectively straight up, the level board of holder is offered the second through hole and third through-hole, the top of the second column and the 3rd column is inserted in the second through hole and third through-hole respectively, second elastic device is set in the second column outer surface and between the upper surface at the top of supporting seat and the lower surface of the level board of holder, 3rd elastic device is set in the 3rd column outer surface and between the upper surface at the top of supporting seat and the lower surface of the level board of holder, when lowering or hoisting gear drives lifting top board to rise with supporting seat, second column and the 3rd column move upward through the second through hole and third through-hole.
12. devices laying wire on the intermediate layer of laminated glass according to claim 1, it is characterized in that: described wire installing mechanism comprises support, directive wheel and guide post, support is fixed on supporting seat, lead loop, directive wheel and guide post are rack-mount, the wire in lead loop through directive wheel and guide post finally around on silk pressing roller.
13. devices laying wire on the intermediate layer of laminated glass according to claim 12, it is characterized in that: on support, be also provided with damper, the resistance that described damper freely rotates on support for increasing lead loop, the damping of described damper regulates >=50%.
14. 1 kinds of systems laying wire on the intermediate layer of laminated glass, comprise robot arm and workbench, workbench is used for the intermediate layer that level keeps waiting to lay wire, it is characterized in that: also comprise the device laying wire on the intermediate layer of laminated glass as described in claim 1-13 any one, the device laying wire described in robot arm Graph Control as requested on the intermediate layer of laminated glass lays wire on the intermediate layer according to the movement locus of setting.
15. systems laying wire on the intermediate layer of laminated glass according to claim 14, it is characterized in that: on the table top of workbench, offer multiple vacuum through holes, described vacuum through holes is connected with the vacuum plant that can produce negative pressure.
16. systems laying wire on the intermediate layer of laminated glass according to claim 15, is characterized in that: described vacuum through holes diameter is 1 ~ 2mm.
17. systems laying wire on the intermediate layer of laminated glass according to claim 14, it is characterized in that: at the end of robot arm, cylindrical connecting portion is set, the described device laying wire on the intermediate layer of laminated glass is fixed on the end of robot arm by cylindrical connecting portion, a sheathed coaxial line concentrator in the outside of cylindrical connecting portion.
18. 1 kinds of methods utilizing the system described in claim 14-17 any one to lay wire on the intermediate layer of laminated glass, is characterized in that: the method comprises the following steps,
Step 1: tiling is launched on the table top of workbench in the intermediate layer of waiting to lay wire, and make intermediate layer absorption cling on the table top of workbench by producing negative pressure;
Step 2: lead loop is mounted on wire installing mechanism, simultaneously by wire around on silk pressing roller;
Step 3: the movement locus that robot arm figure is as requested formed controls to lay wire installation and is directly deployed on intermediate layer by wire, and described movement locus comprises turning section and/or non-turning section;
Step 4: the laying completing the figure of requirement, cuts off wire, and robot arm resets together with laying wire installation;
Step 5: taken off the intermediate layer of laying wire from the table top of workbench.
19. methods laying wire on the intermediate layer of laminated glass according to claim 18, it is characterized in that: in step 3, in the process laying wire, the space rate that silk pressing roller rolls on the intermediate layer is 0.03 ~ 0.07m/s, and the speed of turning round is 80 ~ 120 degree/second.
20. methods laying wire on the intermediate layer of laminated glass according to claim 18, is characterized in that: in step 3, and when laying non-turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 80 ~ 120N; When laying turning section, the pressure in silk pressing pair of rollers wire and intermediate layer is 30 ~ 60N.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410063542.3A CN103802398B (en) | 2014-02-25 | 2014-02-25 | Device, system and method for laying lead wire on intermediate layer of interlayer glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410063542.3A CN103802398B (en) | 2014-02-25 | 2014-02-25 | Device, system and method for laying lead wire on intermediate layer of interlayer glass |
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| Publication Number | Publication Date |
|---|---|
| CN103802398A CN103802398A (en) | 2014-05-21 |
| CN103802398B true CN103802398B (en) | 2015-03-25 |
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| CN201410063542.3A Active CN103802398B (en) | 2014-02-25 | 2014-02-25 | Device, system and method for laying lead wire on intermediate layer of interlayer glass |
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| CN106393888B (en) * | 2016-08-26 | 2018-01-23 | 福耀玻璃工业集团股份有限公司 | A kind of apparatus and method that wire is laid on the intermediate layer of laminated glass |
| CN114013048B (en) * | 2022-01-10 | 2022-04-05 | 常州纳捷机电科技有限公司 | Method for simultaneously distributing double-sheet materials |
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| CN103200718B (en) * | 2013-04-15 | 2014-12-03 | 福耀玻璃工业集团股份有限公司 | Device and method for laying arc heating wires on middle layer of laminated glass |
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Application publication date: 20140521 Assignee: Foochow Fu Yao mould Science and Technology Ltd. Assignor: Fuyao Glass Industry Group Co., Ltd. Contract record no.: 2015350000056 Denomination of invention: Device, system and method for laying lead wire on intermediate layer of interlayer glass Granted publication date: 20150325 License type: Exclusive License Record date: 20150626 |
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Effective date of registration: 20170508 Address after: 350108, Fuzhou County, Fujian City, Minhou Province town science and Technology East Road, Fuzhou hi tech Zone Haixi Park Venture Building Patentee after: Foochow Fu Yao mould Science and Technology Ltd. Address before: Acer Road, Fuqing city Fuzhou City, Fujian Province town 350301 Fuyao Industrial Zone II Patentee before: Fuyao Glass Industry Group Co., Ltd. |