CN103774153B - A kind of Novel steel pile tube sacrificial anode structure and installation method thereof - Google Patents

A kind of Novel steel pile tube sacrificial anode structure and installation method thereof Download PDF

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Publication number
CN103774153B
CN103774153B CN201410047079.3A CN201410047079A CN103774153B CN 103774153 B CN103774153 B CN 103774153B CN 201410047079 A CN201410047079 A CN 201410047079A CN 103774153 B CN103774153 B CN 103774153B
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anchor ear
steel pipe
semicircle anchor
sacrificial anode
pipe piling
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CN103774153A (en
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程明山
刘永柱
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Qingdao Sunrui Marine Environment Engineering Co Ltd
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Qingdao Sunrui Marine Environment Engineering Co Ltd
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Abstract

The present invention relates to a kind of Novel steel pile tube sacrificial anode structure and installation method thereof, steel pipe piling below the water surface is provided with semicircle anchor ear, every two semicircle anchor ear docking are together arranged on steel pipe piling by bolt later, the iron core bracket being fixed with sacrificial anode is welded on semicircle anchor ear, one end of round steel is welded on semicircle anchor ear, and the other end extends to more than the water surface and welds with steel pipe piling.Advantage of the present invention is: sacrificial anode and steel pipe piling weld waterborne by transferring under water, welding quality and operating efficiency can be improved, facilitate the supervision of welding quality can reduce labour intensity in addition with detection, cost-saving, making coating damage be in more than the water surface simultaneously, being conducive to repairing because welding the steel pipe piling coating damage place caused.

Description

A kind of Novel steel pile tube sacrificial anode structure and installation method thereof
Technical field
The present invention relates to and belong to metallic substance protection against corrosion field, relate to steel pipe piling and sacrificial anode mounting structure and method thereof.
Background technology
The steel pipe pile foundation of beach harbour and bridge spanning the sea is when carrying out galvanic anode protection, and need the iron pin of sacrificial anode to be welded on steel pipe piling, prior art is: under water sacrificial anode iron pin and steel pipe piling are carried out blind welding by frogman.
Existing sacrificial anode underwater welding method, has larger drawback: the reliability of (1) Underwater Welding is not high, and underwater visibility is lower, and the mode of the blind weldering of the diving many employings of welder, weldquality is uneven.(2) larger with inspection difficulty to the supervision of weld seam welding quality during Underwater Welding.(3) because of welding destroy steel pipe piling under water coating be difficult to good reparation, under water especially water turbidity when, coating coating difficulty is very large under water.(4) blind weldering is high to operating personnel's technical requirements under water, and Underwater Welding is large to operating personnel's labour intensity.
Summary of the invention
For overcoming the defect of prior art, the invention provides a kind of Novel steel pile tube sacrificial anode structure and installation method thereof, weld more than the water surface with steel pipe piling to realize sacrificial anode, improve the reliability of welding, reduce labor intensity, make coating damage be in more than the water surface simultaneously, be convenient to well repair coating.
Technical scheme of the present invention is: a kind of Novel steel pile tube sacrificial anode structure, by sacrificial anode and steel pipe piling weld by the water surface to be displaced downwardly to more than the water surface, steel pipe piling below the water surface is provided with semicircle anchor ear, every two semicircle anchor ear docking are together bolted on steel pipe piling later, the iron core bracket of sacrificial anode is welded on semicircle anchor ear on land in advance, described semicircle anchor ear and steel pipe piling are welded together by a round steel, one end of round steel is welded on semicircle anchor ear on land in advance, the other end extends to more than the water surface and welds with steel pipe piling.
The two ends of described iron core bracket are welded on adjacent semicircle anchor ear respectively, and described sacrificial anode and steel pipe piling be arranged in parallel, and form spacing.
The weld of the weld of described round steel and the weld of steel pipe piling, round steel and semicircle anchor ear, iron core bracket and semicircle anchor ear is all through rotproofing.
Described semicircle anchor ear, iron core bracket, round steel all carry out rotproofing in advance.
An installation method for Novel steel pile tube sacrificial anode structure, comprises the following steps:
(1) on land the two ends of the iron core bracket of sacrificial anode are welded on respectively on the semicircle anchor ear be disposed adjacent;
(2) on the semicircle anchor ear being welded with iron core bracket, weld round steel, the other end of round steel upwards guides to the position of more than the water surface;
(3) by frogman, semicircle anchor ear is fixedly mounted on steel pipe piling, after every two semicircle anchor ear docking, passes through bolt tightening;
(4) the other end of round steel is welded on the steel pipe piling more than the water surface.
Advantage of the present invention is: sacrificial anode and steel pipe piling weld waterborne by transferring under water, welding quality and operating efficiency can be improved, the supervision of welding quality is more directly perceived with inspection, labour intensity can be reduced in addition, cost-saving, making coating damage be in more than the water surface simultaneously, being conducive to repairing because welding the steel pipe piling coating damage place caused.
Accompanying drawing explanation
Fig. 1 is agent structure schematic diagram of the present invention;
Fig. 2 is the vertical view of Fig. 1.
Embodiment
Further describe the present invention below in conjunction with specific embodiment, advantage and disadvantage of the present invention will be more clear along with description.But these embodiments are only exemplary, do not form any restriction to scope of the present invention.It will be understood by those skilled in the art that and can modify to the details of technical solution of the present invention and form or replace down without departing from the spirit and scope of the present invention, but these amendments and replacement all fall within the scope of protection of the present invention
See Fig. 1 and Fig. 2, the Design of Steel-tube Piles of the present embodiment installs 3 pieces of sacrificial anodes, and sacrificial anode and steel pipe piling weld guide to more than the water surface by round steel; The installation quantity of sacrificial anode decides according to factors such as steel pipe piling protected area, the protection time limits, installs according to real needs.
A kind of Novel steel pile tube sacrificial anode structure, comprise steel pipe piling 5 and cushion cap 6, below mud face is squeezed into bottom described steel pipe piling 5, its top is cushion cap 6, the part of steel pipe piling 5 in water is provided with semicircle anchor ear 4, every two semicircle anchor ears 4 dock together and are bolted on steel pipe piling 5, the iron core bracket 7 of sacrificial anode 3 is welded on semicircle anchor ear 4 on land in advance, one end of round steel 1 is welded on semicircle anchor ear 4 on land in advance, the other end extends to more than the water surface and welds with steel pipe piling 5, guaranteeing that sacrificial anode is while water stability, realize the electric connection of sacrificial anode and steel pipe piling, weld is waterborne by transferring under water.
The two ends of described iron core bracket 7 are welded on adjacent semicircle anchor ear 4 respectively, and described sacrificial anode 3 be arranged in parallel with steel pipe piling 5, and forms spacing.
The weld of the weld 2 of the weld of described round steel 1 and steel pipe piling 5, round steel 1 and semicircle anchor ear 4, iron core bracket 7 and semicircle anchor ear 4, all through rotproofing, ensure that whole cathodic protection system does not additionally increase cathode area.
Described semicircle anchor ear 4, iron core bracket 7, round steel 1 all carry out rotproofing in advance (routine techniques), and anticorrosion grade is not less than anti-corrosion of steel pipe pile grade.The anticorrosion grade of weld is with the anticorrosion grade of pile tube.
Installation method of the present invention is:
(1) on land the two ends of the iron core bracket 7 of sacrificial anode 3 are welded on respectively on the semicircle anchor ear 4 be disposed adjacent;
(2) on the semicircle anchor ear 4 being welded with iron core bracket 7, weld round steel 1, the other end of round steel 1 upwards guides to the position of more than the water surface;
(3) treat that semicircle anchor ear and round steel sink to designed elevation, the semicircle anchor ear 4 being welded with round steel 1 is fixedly mounted on the steel pipe piling 5 of below the water surface by frogman, tight by bolt after every two semicircle anchor ears 4 dock;
(4) be welded on by the other end of round steel 1 on the above steel pipe piling 5 of the water surface, then butt welding point place carries out protective system coating process.

Claims (3)

1. a Novel steel pile tube sacrificial anode structure, it is characterized in that, comprise steel pipe piling and cushion cap, below mud face is squeezed into bottom described steel pipe piling, its top is cushion cap, by sacrificial anode and steel pipe piling weld by the water surface to be displaced downwardly to more than the water surface, steel pipe piling below the water surface is provided with semicircle anchor ear, every two semicircle anchor ear docking are together bolted on steel pipe piling later, the iron core bracket of sacrificial anode is welded on semicircle anchor ear on land in advance, described semicircle anchor ear and steel pipe piling are welded together by a round steel, one end of round steel is welded on semicircle anchor ear on land in advance, the other end extends to more than the water surface and welds with steel pipe piling, the two ends of described iron core bracket are welded on adjacent semicircle anchor ear respectively, and described sacrificial anode and steel pipe piling be arranged in parallel, and form spacing,
The installation method of described Novel steel pile tube sacrificial anode structure, comprises the following steps:
(1) on land the two ends of the iron core bracket of sacrificial anode are welded on respectively on the semicircle anchor ear be disposed adjacent;
(2) on the semicircle anchor ear being welded with iron core bracket, weld round steel, the other end of round steel upwards guides to the position of more than the water surface;
(3) by frogman, semicircle anchor ear is fixedly mounted on steel pipe piling, after every two semicircle anchor ear docking, passes through bolt tightening;
(4) the other end of round steel is welded on the steel pipe piling more than the water surface.
2. Novel steel pile tube sacrificial anode structure according to claim 1, is characterized in that, the weld of the weld of described round steel and the weld of steel pipe piling, round steel and semicircle anchor ear, iron core bracket and semicircle anchor ear is all through rotproofing.
3. Novel steel pile tube sacrificial anode structure according to claim 1, it is characterized in that, described semicircle anchor ear, iron core bracket, round steel all carry out rotproofing in advance.
CN201410047079.3A 2014-02-11 2014-02-11 A kind of Novel steel pile tube sacrificial anode structure and installation method thereof Active CN103774153B (en)

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104214468B (en) * 2014-07-31 2016-06-29 西安石油大学 A kind of external sacrificial anode prevents pipeline inner wall corrosion device and method
CN106400847B (en) * 2016-10-14 2018-08-10 中交天津港湾工程研究院有限公司 A kind of constructing device for ocean steel-pipe pile cladding corrosion protection system
CN108707908B (en) * 2018-08-09 2024-06-11 上海勘测设计研究院有限公司 Adjustable installation device of offshore wind turbine foundation sacrificial anode block and J-shaped tube
CN110409484A (en) * 2019-06-19 2019-11-05 中广核如东海上风力发电有限公司 A kind of novel fan basis sacrificial anode installation method
CN112378967B (en) * 2020-11-24 2023-06-20 青岛双瑞海洋环境工程股份有限公司 Guide rail type underwater steel pipe pile electrode probe and installation device
CN112779911A (en) * 2020-12-29 2021-05-11 威海立达尔机械股份有限公司 Ground screw using sacrificial anode

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200955067Y (en) * 2006-08-23 2007-10-03 中国科学院金属研究所 Dog for fixing steel-pipe tubular pile sacrificial anode
CN101130874A (en) * 2006-08-23 2008-02-27 中国科学院金属研究所 Method for fixing sacrificial anode of steel pipe pile
CN202865872U (en) * 2012-09-14 2013-04-10 江苏海力风电设备科技有限公司 Steel pipe pile for wind power generation foundation

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2729149Y (en) * 2004-06-04 2005-09-28 中国海洋大学 Circulation connection suspension wolding sacrifice anode for anticorrosion of steel pipe pile

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200955067Y (en) * 2006-08-23 2007-10-03 中国科学院金属研究所 Dog for fixing steel-pipe tubular pile sacrificial anode
CN101130874A (en) * 2006-08-23 2008-02-27 中国科学院金属研究所 Method for fixing sacrificial anode of steel pipe pile
CN202865872U (en) * 2012-09-14 2013-04-10 江苏海力风电设备科技有限公司 Steel pipe pile for wind power generation foundation

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