A kind of straw mat processing method and special straw mat machine
Technical field
The present invention relates to a kind of straw mat processing method and special straw mat machine, belong to the making processing technique field of straw mat (woven straw).
Background technology
The main vegetable greenhouse of straw mat (woven straw) uses, in background technology, Chinese Patent Application No. 200710157370.6, name are called " device that litters that machinery litters straw mat machine ", the equipment of processing straw mat (woven straw), existing problems are: unreasonable structure, to move inaccurately, and mechanical breakdown is many, the thin and thick of processing straw mat is inconsistent, and efficiency is low.
Summary of the invention
The object of the invention is to propose a kind of straw mat processing method and special straw mat machine, rational in infrastructure, action accurately, is eliminated mechanical breakdown, and the thin and thick of processing straw mat is consistent, and efficiency is high, solves the problems referred to above that background technology exists.
A kind of straw mat is processed special straw mat machine, comprise frame, driving chain, assembly connecting rod, assembly slideway, assembly end plate, crossbeam, grass-trap mechanism and supply careless mechanism, assembly slideway is horizontally set in frame, assembly end plate is slidably connected on assembly slideway, and assembly end plate is connected with driving chain by assembly connecting rod; Assembly end plate is provided with crossbeam, crossbeam is provided with grass-trap mechanism, grass-trap mechanism comprises grass-trap motor, upper right folder, grass folder turning cylinder, lower folder and upper left folder, and the upper right side of crossbeam is provided with upper right folder, and the upper left side of crossbeam is provided with upper left folder, the below of crossbeam is provided with grass folder turning cylinder, grass folder turning cylinder is connected with grass-trap motor, and grass folder turning cylinder is connected with lower folder, and lower folder is intermediate rotary shaft, surface is grass-trap structure, and the grass-trap structure on surface coordinates with upper left folder and upper right folder respectively; The both sides of frame are provided with for careless mechanism, are respectively the careless mechanism of left confession and the careless mechanism of right confession; Described assembly connecting rod comprises carrier bar, bearing, carrier bar axle, bearing chamber one, lower link, bearing chamber two, output shaft and upper connecting rod, carrier bar is fixed on driving chain, connecting plate is provided with carrier bar axle, carrier bar axle is provided with bearing, bearing is arranged in bearing chamber one, and upper connecting rod one end is hinged by bearing and carrier bar axle, and the upper connecting rod other end is hinged by bearing chamber two and output shaft, output shaft is fixedly connected with one end of lower link, and the other end of lower link is connected with assembly end plate.
On crossbeam, be provided with Duo Zu grass-trap mechanism, for example: three groups of grass-trap mechanisms are arranged in parallel, Mei Zu grass-trap mechanism is upper left folder of folder coupling and a upper right folder under one.
The careless mechanism of described confession is public mechanism, for example: divide careless cutter mechanism and form for grass box mechanism.
In described bearing chamber one and bearing chamber two, be provided with separately two bearings; Driving chain is arranged on two sprocket wheels.
Described grass folder turning cylinder is arranged on below crossbeam by UC bearing.
A kind of straw mat processing method, comprises following steps:
1. adopt special straw mat machine to carry out, this special straw mat machine comprises frame, driving chain, assembly connecting rod, assembly slideway, assembly end plate, crossbeam, grass-trap mechanism and supplies careless mechanism, assembly slideway is horizontally set in frame, assembly end plate is slidably connected on assembly slideway, and assembly end plate is connected with driving chain by assembly connecting rod; Assembly end plate is provided with crossbeam, crossbeam is provided with grass-trap mechanism, grass-trap mechanism comprises grass-trap motor, upper right folder, grass folder turning cylinder, lower folder and upper left folder, and the upper right side of crossbeam is provided with upper right folder, and the upper left side of crossbeam is provided with upper left folder, the below of crossbeam is provided with grass folder turning cylinder, grass folder turning cylinder is connected with grass-trap motor, and grass folder turning cylinder is connected with lower folder, and lower folder is intermediate rotary shaft, surface is grass-trap structure, and the grass-trap structure on surface coordinates with upper left folder and upper right folder respectively; The both sides of frame are provided with for careless mechanism, are respectively the careless mechanism of left confession and the careless mechanism of right confession; Described assembly connecting rod comprises carrier bar, bearing, carrier bar axle, bearing chamber one, lower link, bearing chamber two, output shaft and upper connecting rod, carrier bar is fixed on driving chain, connecting plate is provided with carrier bar axle, carrier bar axle is provided with bearing, bearing is arranged in bearing chamber one, and upper connecting rod one end is hinged by bearing and carrier bar axle, and the upper connecting rod other end is hinged by bearing chamber two and output shaft, output shaft is fixedly connected with one end of lower link, and the other end of lower link is connected with assembly end plate 5; Driving chain is arranged on two sprocket wheels in frame;
2. driving chain moving between two sprocket wheels at the uniform velocity, fixes carrier bar and drives upper connecting rod, lower link motion on driving chain, lower link drives assembly end plate, makes assembly end plate do linear reciprocating motion on assembly slideway;
3. move to slip assembly left end when assembly end plate, namely when frame left end, now between right upper and lower clamp clip, accompany grass, grass-trap motor drives grass folder turning cylinder to drive the first up time of lower folder to rotate 90
oupper right is pressed from both sides to folded grass and fall, lower folder is rotated further, and upper right folder is swallowed grass from the careless mechanism of right confession, and lower folder is rotated further 90
oupper right is pressed from both sides to the grass of swallowing to be clamped; Assembly end plate starts to move right, and upper left is clipped in the careless mechanism of left confession grass is extracted out, and while setting position on the right of walking to, the lower folder inverse time will rotate 90
oupper left is pressed from both sides to folded grass and fall, be rotated further 90
o, upper left presss from both sides the grass that careless right confession mechanism is separated and clamps, and simultaneously to left movement, extracts the grass on the right out, and to setting position, lower folder up time is rotated grass is fallen; Such action just completes the work littering continuously.
On crossbeam, be provided with Duo Zu grass-trap mechanism, litter simultaneously, raise the efficiency.
On grass folder turning cylinder, worm gear is installed, on grass-trap motor shaft, worm screw is installed, form worm-and-wheel gear, grass-trap motor is arranged on assembly end plate, and the action of grass-trap motor is by the switching signal control of cam disc.
Good effect of the present invention: owing to adopting unique assembly connecting rod to coordinate with reciprocal chain drive-belt, the rotation of grass-trap is directly completed by grass-trap motor, control and completed by cam disc switching signal, under one, a upper left folder of folder coupling and a upper right clamping structure are reasonable, action accurately, is eliminated mechanical breakdown, and the thin and thick of processing straw mat is consistent, efficiency is high, realizes full-automatic mechanical and litters.
Accompanying drawing explanation
Fig. 1 is embodiment of the present invention structural representation;
Fig. 2 is embodiment of the present invention grass-trap mechanism structure schematic diagram;
Fig. 3 is embodiment of the present invention assembly bar linkage structure schematic diagram;
In figure: upper right folder 1, driving chain 2, assembly connecting rod 3, assembly slideway 4, assembly end plate 5, grass-trap motor 6, grass folder turning cylinder 7, the lower folder 8 of another group, UC bearing 9, lower folder 10, upper left folder 11, crossbeam 12, divide careless cutter mechanism 13, for grass box mechanism 14, the grass 15 of rear right folder paving, the grass 16 of rear left folder paving, the grass 17 of middle right folder paving, the grass 18 of middle left folder paving, the grass 19 of front right folder paving, the grass 20 of front left folder paving, left for grass box and grass 21, right for grass box and grass 22, carrier bar 23, bearing 24, carrier bar axle 25, bearing chamber 1, lower link 27, bearing chamber 2 28, output shaft 29, upper connecting rod 30.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is described further:
In an embodiment, a kind of straw mat is processed special straw mat machine, comprise frame, driving chain 2, assembly connecting rod 3, assembly slideway 4, assembly end plate 5, crossbeam 12, grass-trap mechanism and supply careless mechanism, assembly slideway is horizontally set in frame, assembly end plate is slidably connected on assembly slideway, and assembly end plate is connected with driving chain by assembly connecting rod; Assembly end plate is provided with crossbeam, crossbeam is provided with grass-trap mechanism, grass-trap mechanism comprises grass-trap motor 6, upper right folder 1, grass folder turning cylinder 7, lower folder 10 and upper left folder 11, and the upper right side of crossbeam is provided with upper right folder, and the upper left side of crossbeam is provided with upper left folder, the below of crossbeam is provided with grass folder turning cylinder, grass folder turning cylinder is connected with grass-trap motor, and grass folder turning cylinder is connected with lower folder, and lower folder is intermediate rotary shaft, surface is grass-trap structure, and the grass-trap structure on surface coordinates with upper left folder and upper right folder respectively; The both sides of frame are provided with for careless mechanism, are respectively the careless mechanism of left confession and the careless mechanism of right confession; Described assembly connecting rod 3 comprises carrier bar 23, bearing 24, carrier bar axle 25, bearing chamber 1, lower link 27, bearing chamber 2 28, output shaft 29 and upper connecting rod 30, carrier bar is fixed on driving chain 2, connecting plate is provided with carrier bar axle, carrier bar axle is provided with bearing, bearing is arranged in bearing chamber one, upper connecting rod one end is hinged by bearing and carrier bar axle, the upper connecting rod other end is hinged by bearing chamber two and output shaft, output shaft is fixedly connected with one end of lower link, and the other end of lower link is connected with assembly end plate 5.
On crossbeam, be provided with Duo Zu grass-trap mechanism, for example: three groups of grass-trap mechanisms are arranged in parallel, Mei Zu grass-trap mechanism is upper left folder of folder coupling and a upper right folder under one.
The careless mechanism of described confession is public mechanism, for example: divide careless cutter mechanism 13 and form for grass box mechanism 14.
In described bearing chamber one and bearing chamber two, be provided with separately two bearings; Driving chain is arranged on two sprocket wheels.
Described grass folder turning cylinder is arranged on below crossbeam by UC bearing 9.
A kind of straw mat processing method, comprises following steps:
1. adopt special straw mat machine to carry out, this special straw mat machine comprises frame, driving chain 2, assembly connecting rod 3, assembly slideway 4, assembly end plate 5, crossbeam 12, grass-trap mechanism and supplies careless mechanism, assembly slideway is horizontally set in frame, assembly end plate is slidably connected on assembly slideway, and assembly end plate is connected with driving chain by assembly connecting rod; Assembly end plate is provided with crossbeam, crossbeam is provided with grass-trap mechanism, grass-trap mechanism comprises grass-trap motor 6, upper right folder 1, grass folder turning cylinder 7, lower folder 10 and upper left folder 11, and the upper right side of crossbeam is provided with upper right folder, and the upper left side of crossbeam is provided with upper left folder, the below of crossbeam is provided with grass folder turning cylinder, grass folder turning cylinder is connected with grass-trap motor, and grass folder turning cylinder is connected with lower folder, and lower folder is intermediate rotary shaft, surface is grass-trap structure, and the grass-trap structure on surface coordinates with upper left folder and upper right folder respectively; The both sides of frame are provided with for careless mechanism, are respectively the careless mechanism of left confession and the careless mechanism of right confession; Described assembly connecting rod 3 comprises carrier bar 23, bearing 24, carrier bar axle 25, bearing chamber 1, lower link 27, bearing chamber 2 28, output shaft 29 and upper connecting rod 30, carrier bar is fixed on driving chain 2, connecting plate is provided with carrier bar axle, carrier bar axle is provided with bearing, bearing is arranged in bearing chamber one, upper connecting rod one end is hinged by bearing and carrier bar axle, the upper connecting rod other end is hinged by bearing chamber two and output shaft, output shaft is fixedly connected with one end of lower link, and the other end of lower link is connected with assembly end plate 5; Driving chain is arranged on two sprocket wheels in frame;
2. driving chain 2 moving between two sprocket wheels at the uniform velocity, fixes carrier bar 23 and drives upper connecting rod 30, lower link 27 to move on driving chain, lower link drives assembly end plate 5, makes assembly end plate do linear reciprocating motion on assembly slideway;
3. move to slip assembly left end when assembly end plate, namely when frame left end, now between upper right folder 1 and lower folder 10, accompany grass, grass-trap motor drives grass folder turning cylinder to drive the first up time rotation 90 of lower folder
oupper right is pressed from both sides to 1 folded grass and fall, lower folder is rotated further, and upper right folder is swallowed grass from the careless mechanism of right confession, and lower folder is rotated further 90
oupper right is pressed from both sides to the grass of swallowing to be clamped; Assembly end plate 5 starts to move right, and upper left folder 11 is extracted grass out in the careless mechanism of left confession, and while setting position on the right of walking to, the lower folder inverse time will rotate 90
oupper left is pressed from both sides to folded grass and fall, be rotated further 90
o, upper left presss from both sides the grass that careless right confession mechanism is separated and clamps, and simultaneously to left movement, extracts the grass on the right out, and to setting position, lower folder up time is rotated grass is fallen; Such action just completes the work littering continuously.
On crossbeam, be provided with three groups of grass-trap mechanisms, litter simultaneously, raise the efficiency, the lower folder 8 of another group in Fig. 2 is exactly the lower folder of second group of grass-trap mechanism.
On grass folder turning cylinder 7, worm gear is installed, on grass-trap motor 6 axles, worm screw is installed, form worm-and-wheel gear, grass-trap motor 6 is arranged on assembly end plate, and the action of grass-trap motor 6 is by the switching signal control of cam disc.
Move back and forth on crossbeam with reference to assembly end plate in accompanying drawing 1, upper left folder of lower folder coupling and a upper right folder, complete and litter.On crossbeam, be provided with three groups of grass-trap mechanisms, litter simultaneously, before, during and after three groups of grass-trap mechanisms are respectively three groups, corresponding upper left folder and upper right folder is respectively front left folder, middle left folder, rear left is pressed from both sides and front right folder, middle right folder, rear right are pressed from both sides.
The grass 15 of the rear right folder paving in Fig. 1, the grass 20 of the grass 18 of the grass 16 of rear left folder paving, the grass 17 of middle right folder paving, middle left folder paving, the grass 19 of front right folder paving, front left folder paving.
Adopt three groups of grass-trap mechanisms to be arranged in parallel on crossbeam, there is special advantage, move more accurate, reliability and durability, rational in infrastructure, litter make in order, thin and thick is consistent, efficiency is higher, replaces 6-7 hand labor, the environment that is more suitable for stirring up a cloud of dust.