CN1332794C - Hydraulic machine for producing grass mat and its grass mat production method - Google Patents
Hydraulic machine for producing grass mat and its grass mat production method Download PDFInfo
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- CN1332794C CN1332794C CNB2005100470385A CN200510047038A CN1332794C CN 1332794 C CN1332794 C CN 1332794C CN B2005100470385 A CNB2005100470385 A CN B2005100470385A CN 200510047038 A CN200510047038 A CN 200510047038A CN 1332794 C CN1332794 C CN 1332794C
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- pad
- mould
- grass
- gasket
- movable floor
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Abstract
The present invention relates to a hydraulic gasket manufacturing machine for a straw supporting gasket and a gasket manufacturing method thereof, which belongs to the technical field of the manufacture of a supporting gasket for cargo transportation. The gasket manufacturing machine comprises an electric hydraulic pump, an oil cylinder, a main body frame and a gasket supporting mould, wherein a fixed press head is arranged on a top beam of the main body frame, and the oil cylinder is arranged on a bottom cross beam of the main body frame and is connected with the hydraulic pump; the gasket supporting mould is composed of movable doors and an inside mould plate, and the movable doors are connected to both sides of a bottom plate of the top end of a piston of the oil cylinder, and are hinged to a movable bottom plate; a door opening mechanism which comprises a fixed door rod and a door opening spanner is arranged on the door of the gasket supporting mould. The gasket manufacturing method comprises the steps that the gasket supporting mould is formed by closing the movable doors, and gasket manufacturing materials are evenly filled in the gasket supporting mould; then, the gasket supporting mould is pressed and bundled, and a finished product of the supporting gasket is taken out by opening the doors. The present invention has the advantages of simple device structure, reasonable technology and convenient operation, two straw supporting gaskets or a combined supporting gasket can be manufactured once, and the operating efficiency is increased by about one time.
Description
Technical field
The invention belongs to the pad field that freight transportation is used, particularly a kind of grass props up pad hydraulic pressure mat producing machine and system pad method thereof.
Background technology
Along with grass props up the development of filling up manufacturing technology, replace a manual manufacture grass pad imperative with machine system pad.Utility model patent ZL98238507.2 " a pad back-pressure shaped device ", ZL01247354.5 " a grass pad make-up machine " disclose a kind of grass respectively and have propped up the pad make-up machine, all comprise frame, transmission device, mould, tie fabrication hole.The former is applicable to and makes a fluted body grass pad, makes one at every turn.Though the latter proposes to produce two grass simultaneously and props up pad, does not propose concrete structure, illustrates how to implement.More do not mention the preparation method that is used to make combined mat of wood core in grass.
Patent of invention ZL921080211.2 provides a kind of grass to prop up pad and processing method thereof; it is characterized in that: a, elder generation are filled into loose straw stem in the open type positioning module that is fixed in the sliding formwork mechanism, when treating that sliding formwork mechanism sends into the open type positioning module between upper and lower " gingival cyst of mucous gland in the newborn " pattern tool.Close the door of open type positioning module.It is very complicated that this method seems, haves much room for improvement.
Summary of the invention
The purpose of this invention is to provide and a kind ofly can make the grass that two grass prop up pad simultaneously and prop up pad hydraulic pressure mat producing machine and system pad method thereof.The objective of the invention is to realize by following technical proposals.
Prop up pad hydraulic pressure mat producing machine according to grass of the present invention, comprise electric hydraulic pump, main body frame, oil cylinder, prop up the pad mould, it is characterized in that on the back timber of described main body frame, being provided with two groups and have the fixedly pressure head of tying up fabrication hole, on the cross member of main body frame, be provided with oil cylinder, this oil cylinder piston bar upper end is connecting movable floor, the upper surface both sides of movable floor and be connected the dodge gate on this end movable floor and be fixed on hinge and form a pad mould having on the movable floor thus with the corresponding inner side template of tying up fabrication hole of fixing pressure head, on an outside dodge gate of pad mould, be provided with door-opening mechanism, the upper end, both sides of this door-opening mechanism is provided with the fixed gate bar, the middle part is provided with the spanner that opens the door, and the main body frame side is provided with the electric hydraulic pump control crank.
Described two groups fixedly in the pressure head every group 3～5 depression bars are arranged.
Described oil cylinder is 2～5 oil cylinders of arranging along movable floor lower surface longitudinal centre line, and every table oil cylinder is connected with electric hydraulic pump by pipeline.
A pad mould of described band dodge gate is rectangular bar shaped mould, and outside dodge gate is a plain batton door, and the bottom surface of described fixedly pressure head is used to make the bar shaped of bar side and props up pad for being with the plane of tying up the technology aperture.
A pad mould of described band dodge gate is the strip mould, and the bottom surface of described fixedly pressure head is to have the curved surface of tying up technology aperture and arc-shaped convex interlude, is used to make groove shape and props up pad.
The grass that uses grass of the present invention to prop up pad hydraulic pressure mat producing machine props up the pad preparation method, it is characterized in that comprising the following steps:
1) make movable floor be in low level, shut a dodge gate of pad mould, form duty and prop up the pad mould,
2) material that will make a grass pad is successively evenly inserted in two the pad moulds,
3) start the electric hydaulic pump motor, lift control crank, the piston of oil cylinder is moved upward, promote movable floor and prop up a pad mould to move up, the forage in the pad mould is carried out extrusion forming,
4) open the dodge gate of pad mould, penetrate iron wire and the grass of moulding is propped up to fill up tie up by the fabrication hole of tying up on fixedly pressure head and the inner side template,
5) depress control crank, make movable floor, a pad mould prop up pad together with the grass in the pad mould and move down, take out a finished product grass pad.
When making combined mat of wood core in grass, comprise the following steps:
1) make movable floor be in low level, shut a dodge gate of pad mould, form duty and prop up the pad mould,
2--1) half forage layer being taped against a bottom of pad mould is on the movable floor,
2--2) reel is placed on the bottom grass bed of material,
2--3) on reel, spread second half forage layer,
3) start the electric hydaulic pump motor, lift control crank, the piston of oil cylinder is moved upward, promote movable floor and prop up a pad mould to move up, the forage in the pad mould is carried out extrusion forming,
4) open a pad mould dodge gate, penetrate iron wire the combined mat of wood core in grass of moulding is tied up by the fabrication hole of tying up on fixedly pressure head and the inner side template,
5) depress control crank, movable floor, a pad mould are moved down together with the combined mat of wood core in grass in the mould, take out the finished product combined mat of wood core in grass.
Advantage of the present invention is:
1, the grass that comes out of made props up the grass layer consolidation of a pad or a reel grass layer combination pad, and outward appearance is neat, and quality is good,
2, labour intensity is low, owing to once can suppress two pads, so labour productive forces have improved,
3, preparation method of the present invention is the specific mechanical equipment that is suitable for the specific products structure, is that miscellaneous equipment is incomparable.
Description of drawings
Fig. 1 is the structural representation of facing of the present invention.
Fig. 2 is that the A-A of Fig. 1 is to view.
The specific embodiment
Below in conjunction with description of drawings the specific embodiment of the present invention.
As Fig. 1, shown in Figure 2, grass of the present invention props up pad hydraulic pressure mat producing machine, comprise electric hydraulic pump 1, main body frame 2, oil cylinder 10, prop up the pad mould, it is characterized in that on the back timber of described main body frame 2, being provided with two groups and have the fixedly pressure head 3 of tying up fabrication hole, on the cross member of main body frame 2, be provided with oil cylinder 10, the piston rod upper end of this oil cylinder 10 is connecting movable floor 9, the upper surface both sides of movable floor 9 and be connected the dodge gate of this movable floor 9 and be fixed on hinge 8 and form a pad mould 4 having on the movable floor 9 thus with the corresponding inner side template 11 of tying up fabrication hole of fixing pressure head, on an outside dodge gate of pad mould 4, be provided with door-opening mechanism, the upper end, both sides of this door-opening mechanism is provided with fixed gate bar 5, the middle part is provided with the spanner 6 that opens the door, and main body frame 2 sides are provided with electric hydraulic pump control crank 7.
Described two groups fixedly in the pressure head 3 every group 3～8 depression bars are arranged.
Described oil cylinder 10 is 2～5 oil cylinders of arranging along movable floor 9 lower surface longitudinal centre lines 10, is 4 table oil cylinders shown in the figure, and every table oil cylinder is connected with electric hydraulic pump 1 by pipeline.
A pad mould 4 of described band dodge gate is rectangular bar shaped mould, and outside dodge gate is a plain batton door, and the plane in technology aperture is tied up in the bottom surface of described fixedly pressure head 3 for band.
A pad mould 4 of described band dodge gate is the strip mould, and the bottom surface of described fixedly pressure head 3 is to have the curved surface of tying up technology aperture and arc-shaped convex interlude.
The grass that uses grass of the present invention to prop up pad hydraulic pressure mat producing machine props up the pad preparation method, it is characterized in that comprising the following steps:
1) make movable floor 9 be in low level, shut a dodge gate of pad mould 4, form duty and prop up pad mould 4,
2) material that will make a grass pad is successively evenly inserted in two the pad moulds 4,
3) motor of startup electric hydraulic pump 1 lifts control crank 7, and the piston of oil cylinder 10 is moved upward, and promotes movable floor 9 and prop up a pad mould 4 to move up, and the forage that props up in the pad mould 4 is carried out extrusion forming,
4) open the dodge gate of pad mould, penetrate iron wire and the grass of moulding is propped up to fill up tie up by the fabrication hole of tying up on fixedly pressure head and the inner side template,
5) depress control crank, make movable floor 9, a pad mould 4 prop up pad together with the grass in the pad mould 4 and move down, take out a finished product grass pad.
When making combined mat of wood core in grass, comprise the following steps:
1) make movable floor 9 be in low level, shut a dodge gate of pad mould 4, form duty and prop up pad mould 4,
2--1) half forage layer being taped against a bottom of pad mould 4 is on the movable floor 9,
2--2) reel is placed on the bottom grass bed of material,
2--3) on reel, spread second half forage layer,
3) motor of startup electric hydraulic pump 1 lifts control crank 7, and the piston of oil cylinder 10 is moved upward, and promotes movable floor 9 and prop up a pad mould 4 to move up, and the forage that props up in the pad mould 4 is carried out extrusion forming,
4) open a pad mould dodge gate, penetrate iron wire the combined mat of wood core in grass of moulding is tied up by the fabrication hole of tying up on fixedly pressure head and the inner side template,
5) depress control crank, movable floor 9 is moved down together with the finished product combined mat of wood core in grass in the mould together with a pad mould 4, take out the finished product combined mat of wood core in grass.
This mat producing machine is simple and reasonable, and is easy to operate, and production efficiency height, the grass of producing prop up that a pad combination grass pad quality is good, and the grass layer is solid, and profile is neat, is to make a grass pad and the combination of reel grass layer a special equipment and a preparation method of filling up.
Claims (7)
1, a kind of grass props up pad hydraulic pressure mat producing machine, comprise electric hydraulic pump (1), main body frame (2), oil cylinder (10), prop up the pad mould, it is characterized in that on the back timber of described main body frame (2), being provided with two groups and have the fixedly pressure head (3) of tying up fabrication hole, on the cross member of main body frame (2), be provided with oil cylinder (10), the piston rod upper end of this oil cylinder (10) is connecting movable floor (9), the upper surface both sides of movable floor (9) and be connected the dodge gate on this movable floor (9) and be fixed on hinge (8) and form a pad mould (4) having on the movable floor (9) thus with the corresponding inner side template (11) of tying up fabrication hole of fixing pressure head, on an outside dodge gate of pad mould (4), be provided with door-opening mechanism, the upper end, both sides of this door-opening mechanism is provided with fixed gate bar (5), the middle part is provided with the spanner that opens the door (6), and main body frame (2) side is provided with electric hydraulic pump control crank (7).
2, grass according to claim 1 props up pad hydraulic pressure mat producing machine, it is characterized in that described two groups fixedly in the pressure head (3) every group 3～5 depression bars are arranged.
3, grass according to claim 1 props up pad hydraulic pressure mat producing machine, it is characterized in that described oil cylinder (10) is 2～5 oil cylinders of arranging along movable floor (9) lower surface longitudinal centre line, and every table oil cylinder is connected with electric hydraulic pump by pipeline.
4, grass according to claim 1 props up pad hydraulic pressure mat producing machine, it is characterized in that a pad mould (4) of described band dodge gate is rectangular bar shaped mould, and outside dodge gate is a plain batton door, and the plane in technology aperture is tied up in the bottom surface of described fixedly pressure head (3) for band.
5, grass according to claim 1 props up pad hydraulic pressure mat producing machine, it is characterized in that a pad mould (4) of described band dodge gate is the strip mould, and the bottom surface of described fixedly pressure head (3) is to have the curved surface of tying up technology aperture and arc-shaped convex interlude.
6, a kind of grass that uses the described grass of claim 1 to prop up pad hydraulic pressure mat producing machine props up the pad preparation method, it is characterized in that comprising the following steps:
1) make movable floor (9) be in low level, shut a dodge gate of pad mould (4), form duty and prop up pad mould (4),
2) material that will make a grass pad is successively evenly inserted in two the pad moulds (4),
3) motor of startup electric hydraulic pump (1) lifts control crank (7), and the piston of oil cylinder (10) is moved upward, and promotes movable floor (9) and prop up a pad mould (4) to move up, and a forage that fills up in the mould (4) is carried out extrusion forming,
4) open the dodge gate of pad mould, penetrate iron wire and the grass of moulding is propped up to fill up tie up by the fabrication hole of tying up on fixedly pressure head and the inner side template,
5) depress control crank, make movable floor (9), a pad mould (4) prop up pad together with the grass in the pad mould (4) and move down, take out a finished product grass pad.
7, grass according to claim 6 props up the pad preparation method, it is characterized in that comprising the following steps: when making combined mat of wood core in grass
1) make movable floor (9) be in low level, shut a dodge gate of pad mould (4), form duty and prop up pad mould (4),
2--1) half forage layer being taped against a bottom of pad mould (4) is on the movable floor (9),
2--2) reel is placed on the bottom grass bed of material,
2--3) on reel, spread second half forage layer,
3) motor of startup electric hydraulic pump (1) lifts control crank (7), and the piston of oil cylinder (10) is moved upward, and promotes movable floor (9) and prop up a pad mould (4) to move up, and a forage that fills up in the mould (4) is carried out extrusion forming,
4) open a pad mould dodge gate, penetrate iron wire the combined mat of wood core in grass of moulding is tied up by the fabrication hole of tying up on fixedly pressure head and the inner side template,
5) depress control crank, movable floor (9), a pad mould (4) are moved down together with the finished product combined mat of wood core in grass in the mould, take out the finished product combined mat of wood core in grass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100470385A CN1332794C (en) | 2005-08-11 | 2005-08-11 | Hydraulic machine for producing grass mat and its grass mat production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100470385A CN1332794C (en) | 2005-08-11 | 2005-08-11 | Hydraulic machine for producing grass mat and its grass mat production method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1736677A CN1736677A (en) | 2006-02-22 |
| CN1332794C true CN1332794C (en) | 2007-08-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100470385A Expired - Fee Related CN1332794C (en) | 2005-08-11 | 2005-08-11 | Hydraulic machine for producing grass mat and its grass mat production method |
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| Country | Link |
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| CN (1) | CN1332794C (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100460175C (en) * | 2006-09-14 | 2009-02-11 | 向泽银 | Grass cushion full hydraulic forming machine and preparation method thereof |
| CN101298158B (en) * | 2008-04-18 | 2010-06-16 | 张翠兰 | Plant fibre pallet double-press pressing method and apparatus equipped with pressure maintaining device |
| CN103072164A (en) * | 2013-01-28 | 2013-05-01 | 重庆市江津区渝铁竹帘加工厂 | Integral grass support molding device |
| CN103770172B (en) * | 2014-02-17 | 2015-07-22 | 滦南县万盛机械制造有限公司 | Method for processing straw mat and special straw mat machine |
| CN106738131B (en) * | 2016-12-15 | 2019-01-29 | 攀枝花学院 | Grass mat compression molding device |
| CN112677280B (en) * | 2020-12-28 | 2022-08-26 | 贵港市佳礼木业有限公司 | Ecological plate preparation forming die |
| CN113290654B (en) * | 2021-05-18 | 2022-04-29 | 宁夏黄河谣科技机械制造有限公司 | Machining method of full-automatic straw support cushion forming machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0054005A2 (en) * | 1980-12-09 | 1982-06-16 | Mario Schelling | Method and apparatus for compressing organic materials |
| US4565517A (en) * | 1984-01-28 | 1986-01-21 | Hoesch Aktiengesellschaft | Hydraulic press for pressing mats of plastic material reinforced with glass fibers |
| CN2275026Y (en) * | 1996-11-11 | 1998-02-25 | 卢景海 | Hydraulic cushion making machine |
| CN2493395Y (en) * | 2001-08-22 | 2002-05-29 | 德阳铁路装载衬垫材料工业公司 | Straw mattress forming machine |
| CN2830027Y (en) * | 2005-08-11 | 2006-10-25 | 章金华 | Grass mat hydraulic press |
-
2005
- 2005-08-11 CN CNB2005100470385A patent/CN1332794C/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0054005A2 (en) * | 1980-12-09 | 1982-06-16 | Mario Schelling | Method and apparatus for compressing organic materials |
| US4565517A (en) * | 1984-01-28 | 1986-01-21 | Hoesch Aktiengesellschaft | Hydraulic press for pressing mats of plastic material reinforced with glass fibers |
| CN2275026Y (en) * | 1996-11-11 | 1998-02-25 | 卢景海 | Hydraulic cushion making machine |
| CN2493395Y (en) * | 2001-08-22 | 2002-05-29 | 德阳铁路装载衬垫材料工业公司 | Straw mattress forming machine |
| CN2830027Y (en) * | 2005-08-11 | 2006-10-25 | 章金华 | Grass mat hydraulic press |
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| Publication number | Publication date |
|---|---|
| CN1736677A (en) | 2006-02-22 |
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Granted publication date: 20070822 Termination date: 20120811 |