A kind of straw mat processing method and special straw mat machine
Technical field
The present invention relates to a kind of straw mat processing method and special straw mat machine, belong to the making processing technique field of straw mat (woven straw).
Background technology
The main vegetable greenhouse of straw mat (woven straw) uses, in background technology, Chinese Patent Application No. 200710157370.6, name are called " machinery litter straw mat machine litter device ", the equipment of processing straw mat (woven straw), existing problems are: unreasonable structure, and action is inaccurate, and mechanical breakdown is many, the thin and thick of processing straw mat is inconsistent, and efficiency is low.
Summary of the invention
The object of the invention is to propose a kind of straw mat processing method and special straw mat machine, rational in infrastructure, action is accurate, eliminates mechanical breakdown, and the thin and thick of processing straw mat is consistent, and efficiency is high, solves the problems referred to above that background technology exists.
Special straw mat machine processed by a kind of straw mat, comprise frame, driving chain, assembly connecting rod, assembly slideway, assembly end plate, crossbeam, grass-trap mechanism and supply careless mechanism, assembly slideway is horizontally set in frame, assembly end plate is slidably connected on assembly slideway, and assembly end plate is connected with driving chain by assembly connecting rod; Assembly end plate is provided with crossbeam, crossbeam is provided with grass-trap mechanism, grass-trap mechanism comprises grass-trap motor, upper right folder, grass folder turning cylinder, lower folder and upper left folder, and the upper right side of crossbeam is provided with upper right folder, and the upper left side of crossbeam is provided with upper left folder, the below of crossbeam is provided with grass folder turning cylinder, grass folder turning cylinder is connected with grass-trap motor, and grass folder turning cylinder is connected with lower folder, and lower folder is intermediate rotary shaft, surface is grass-trap structure, and the grass-trap structure on surface is pressed from both sides with upper left respectively and upper right is pressed from both sides and coordinated; The both sides of frame are provided with for careless mechanism, are the careless mechanism of left confession and the careless mechanism of right confession respectively; Described assembly connecting rod comprises carrier bar, bearing, carrier bar axle, bearing chamber one, lower link, bearing chamber two, output shaft and upper connecting rod, carrier bar is fixed on driving chain, connecting plate is provided with carrier bar axle, carrier bar axle is provided with bearing, bearing is arranged in bearing chamber one, upper connecting rod one end by bearing and carrier bar axle hinged, the upper connecting rod other end is hinged by bearing chamber two and output shaft, output shaft is fixedly connected with one end of lower link, the other end of lower link and assembly end plate connection.
Crossbeam is provided with Duo Zu grass-trap mechanism, such as: three groups of grass-trap mechanisms are arranged in parallel, under Mei Zu grass-trap mechanism is one, presss from both sides coupling upper left folder and a upper right folder.
The careless mechanism of described confession is public mechanism, such as: divide careless cutter mechanism and form for grass box mechanism.
Two bearings are provided with separately in described bearing chamber one and bearing chamber two; Driving chain is arranged on two sprocket wheels.
Described grass folder turning cylinder is arranged on below crossbeam by UC bearing.
A kind of straw mat processing method, comprises following steps:
1. special straw mat machine is adopted to carry out, this special straw mat machine comprises frame, driving chain, assembly connecting rod, assembly slideway, assembly end plate, crossbeam, grass-trap mechanism and supplies careless mechanism, assembly slideway is horizontally set in frame, assembly end plate is slidably connected on assembly slideway, and assembly end plate is connected with driving chain by assembly connecting rod; Assembly end plate is provided with crossbeam, crossbeam is provided with grass-trap mechanism, grass-trap mechanism comprises grass-trap motor, upper right folder, grass folder turning cylinder, lower folder and upper left folder, and the upper right side of crossbeam is provided with upper right folder, and the upper left side of crossbeam is provided with upper left folder, the below of crossbeam is provided with grass folder turning cylinder, grass folder turning cylinder is connected with grass-trap motor, and grass folder turning cylinder is connected with lower folder, and lower folder is intermediate rotary shaft, surface is grass-trap structure, and the grass-trap structure on surface is pressed from both sides with upper left respectively and upper right is pressed from both sides and coordinated; The both sides of frame are provided with for careless mechanism, are the careless mechanism of left confession and the careless mechanism of right confession respectively; Described assembly connecting rod comprises carrier bar, bearing, carrier bar axle, bearing chamber one, lower link, bearing chamber two, output shaft and upper connecting rod, carrier bar is fixed on driving chain, connecting plate is provided with carrier bar axle, carrier bar axle is provided with bearing, bearing is arranged in bearing chamber one, upper connecting rod one end by bearing and carrier bar axle hinged, the upper connecting rod other end is hinged by bearing chamber two and output shaft, output shaft is fixedly connected with one end of lower link, and the other end of lower link is connected with assembly end plate 5; Driving chain is arranged on two sprocket wheels in frame;
2. driving chain moving between two sprocket wheels at the uniform velocity, driving chain is fixed carrier bar and drive upper connecting rod, lower link motion, lower link drives assembly end plate, makes assembly end plate do linear reciprocating motion on assembly slideway;
3. when assembly end plate moves to slip assembly left end, namely during frame left end, now accompany grass between right upper and lower clamp clip, grass-trap motor drives grass folder turning cylinder to drive the first up time of lower folder to rotate 90
ograss folded by upper right being pressed from both sides falls, and lower folder is rotated further, and upper right folder swallows grass from the careless mechanism of right confession, and lower folder is rotated further 90
oupper right is pressed from both sides the grass clamping swallowed; Assembly end plate starts to move right, and upper left is clipped in left confession careless mechanism and is extracted out by grass, and when walking to position set by the right, the lower folder inverse time will rotate 90
ograss folded by being pressed from both sides upper left falls, and is rotated further 90
o, upper left presss from both sides the grass clamping careless for right confession mechanism separated, and simultaneously to left movement, extracts the grass on the right out, and to set position, lower folder up time is rotated and fallen by grass; Such action just completes the work littered continuously.
Crossbeam is provided with Duo Zu grass-trap mechanism, litters simultaneously, raise the efficiency.
Grass folder turning cylinder installs worm gear, and grass-trap motor shaft installs worm screw, and form worm-and-wheel gear, grass-trap motor is arranged on assembly end plate, and the action of grass-trap motor is controlled by the switching signal of cam disc.
Good effect of the present invention: coordinate with reciprocal chain drive-belt owing to adopting unique assembly connecting rod, the rotation of grass-trap is directly completed by grass-trap motor, control to be completed by cam disc switching signal, press from both sides coupling upper left folder under one and a upper right clamping structure reasonable, action is accurate, eliminates mechanical breakdown, and the thin and thick of processing straw mat is consistent, efficiency is high, realizes full-automatic mechanical and litters.
Accompanying drawing explanation
Fig. 1 is embodiment of the present invention structural representation;
Fig. 2 is embodiment of the present invention grass-trap mechanism structure schematic diagram;
Fig. 3 is embodiment of the present invention assembly bar linkage structure schematic diagram;
In figure: upper right folder 1, driving chain 2, assembly connecting rod 3, assembly slideway 4, assembly end plate 5, grass-trap motor 6, grass folder turning cylinder 7, the lower folder 8 of another group, UC bearing 9, lower folder 10, upper left folder 11, crossbeam 12, divide careless cutter mechanism 13, for grass box mechanism 14, the grass 15 of rear right folder paving, the grass 16 of rear left folder paving, the grass 17 of middle right folder paving, the grass 18 of middle left folder paving, the grass 19 of front right folder paving, the grass 20 of front left folder paving, left for grass box and grass 21, right for grass box and grass 22, carrier bar 23, bearing 24, carrier bar axle 25, bearing chamber 1, lower link 27, bearing chamber 2 28, output shaft 29, upper connecting rod 30.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described further:
In an embodiment, special straw mat machine processed by a kind of straw mat, comprise frame, driving chain 2, assembly connecting rod 3, assembly slideway 4, assembly end plate 5, crossbeam 12, grass-trap mechanism and supply careless mechanism, assembly slideway is horizontally set in frame, assembly end plate is slidably connected on assembly slideway, and assembly end plate is connected with driving chain by assembly connecting rod; Assembly end plate is provided with crossbeam, crossbeam is provided with grass-trap mechanism, grass-trap mechanism comprises grass-trap motor 6, upper right folder 1, grass folder turning cylinder 7, lower folder 10 and upper left folder 11, and the upper right side of crossbeam is provided with upper right folder, and the upper left side of crossbeam is provided with upper left folder, the below of crossbeam is provided with grass folder turning cylinder, grass folder turning cylinder is connected with grass-trap motor, and grass folder turning cylinder is connected with lower folder, and lower folder is intermediate rotary shaft, surface is grass-trap structure, and the grass-trap structure on surface is pressed from both sides with upper left respectively and upper right is pressed from both sides and coordinated; The both sides of frame are provided with for careless mechanism, are the careless mechanism of left confession and the careless mechanism of right confession respectively; Described assembly connecting rod 3 comprises carrier bar 23, bearing 24, carrier bar axle 25, bearing chamber 1, lower link 27, bearing chamber 2 28, output shaft 29 and upper connecting rod 30, carrier bar is fixed on driving chain 2, connecting plate is provided with carrier bar axle, carrier bar axle is provided with bearing, bearing is arranged in bearing chamber one, upper connecting rod one end by bearing and carrier bar axle hinged, the upper connecting rod other end is hinged by bearing chamber two and output shaft, output shaft is fixedly connected with one end of lower link, and the other end of lower link is connected with assembly end plate 5.
Crossbeam is provided with Duo Zu grass-trap mechanism, such as: three groups of grass-trap mechanisms are arranged in parallel, under Mei Zu grass-trap mechanism is one, presss from both sides coupling upper left folder and a upper right folder.
The careless mechanism of described confession is public mechanism, such as: divide careless cutter mechanism 13 and form for grass box mechanism 14.
Two bearings are provided with separately in described bearing chamber one and bearing chamber two; Driving chain is arranged on two sprocket wheels.
Described grass folder turning cylinder is arranged on below crossbeam by UC bearing 9.
A kind of straw mat processing method, comprises following steps:
1. special straw mat machine is adopted to carry out, this special straw mat machine comprises frame, driving chain 2, assembly connecting rod 3, assembly slideway 4, assembly end plate 5, crossbeam 12, grass-trap mechanism and supplies careless mechanism, assembly slideway is horizontally set in frame, assembly end plate is slidably connected on assembly slideway, and assembly end plate is connected with driving chain by assembly connecting rod; Assembly end plate is provided with crossbeam, crossbeam is provided with grass-trap mechanism, grass-trap mechanism comprises grass-trap motor 6, upper right folder 1, grass folder turning cylinder 7, lower folder 10 and upper left folder 11, and the upper right side of crossbeam is provided with upper right folder, and the upper left side of crossbeam is provided with upper left folder, the below of crossbeam is provided with grass folder turning cylinder, grass folder turning cylinder is connected with grass-trap motor, and grass folder turning cylinder is connected with lower folder, and lower folder is intermediate rotary shaft, surface is grass-trap structure, and the grass-trap structure on surface is pressed from both sides with upper left respectively and upper right is pressed from both sides and coordinated; The both sides of frame are provided with for careless mechanism, are the careless mechanism of left confession and the careless mechanism of right confession respectively; Described assembly connecting rod 3 comprises carrier bar 23, bearing 24, carrier bar axle 25, bearing chamber 1, lower link 27, bearing chamber 2 28, output shaft 29 and upper connecting rod 30, carrier bar is fixed on driving chain 2, connecting plate is provided with carrier bar axle, carrier bar axle is provided with bearing, bearing is arranged in bearing chamber one, upper connecting rod one end by bearing and carrier bar axle hinged, the upper connecting rod other end is hinged by bearing chamber two and output shaft, output shaft is fixedly connected with one end of lower link, and the other end of lower link is connected with assembly end plate 5; Driving chain is arranged on two sprocket wheels in frame;
2. driving chain 2 moving between two sprocket wheels at the uniform velocity, driving chain is fixed carrier bar 23 drives upper connecting rod 30, lower link 27 moves, and lower link drives assembly end plate 5, makes assembly end plate do linear reciprocating motion on assembly slideway;
3. when assembly end plate moves to slip assembly left end, namely during frame left end, now accompany grass between upper right folder 1 and lower folder 10, grass-trap motor drives grass folder turning cylinder to drive the first up time of lower folder to rotate 90
ofallen by grass folded by upper right folder 1, lower folder is rotated further, and upper right folder swallows grass from the careless mechanism of right confession, and lower folder is rotated further 90
oupper right is pressed from both sides the grass clamping swallowed; Assembly end plate 5 starts to move right, and grass is extracted out in the careless mechanism of left confession by upper left folder 11, and when walking to position set by the right, the lower folder inverse time will rotate 90
ograss folded by being pressed from both sides upper left falls, and is rotated further 90
o, upper left presss from both sides the grass clamping careless for right confession mechanism separated, and simultaneously to left movement, extracts the grass on the right out, and to set position, lower folder up time is rotated and fallen by grass; Such action just completes the work littered continuously.
Crossbeam is provided with three groups of grass-trap mechanisms, litters simultaneously, raise the efficiency, the lower folder 8 of another group in Fig. 2 is exactly the lower folder of second group of grass-trap mechanism.
Grass folder turning cylinder 7 installs worm gear, and grass-trap motor 6 axle installs worm screw, and form worm-and-wheel gear, grass-trap motor 6 is arranged on assembly end plate, and the action of grass-trap motor 6 is controlled by the switching signal of cam disc.
Move back and forth on crossbeam with reference to assembly end plate in accompanying drawing 1, lower folder coupling upper left folder and a upper right folder, complete and litter.Crossbeam is provided with three groups of grass-trap mechanisms, litters simultaneously, before, during and after three groups of grass-trap mechanisms are respectively three groups, corresponding upper left folder and upper right folder is respectively front left folder, middle left folder, rear left are pressed from both sides and front right folder, middle right folder, rear right are pressed from both sides.
The grass 15 of the rear right folder paving in Fig. 1, the grass 16 of rear left folder paving, the grass 17 of middle right folder paving, the grass 18 of middle left folder paving, the grass 19 of front right folder paving, the grass 20 of front left folder paving.
Adopt three groups of grass-trap mechanisms to be arranged in parallel on crossbeam, have special advantage, action is more accurate, reliability and durability, rational in infrastructure, litter make in order, thin and thick is consistent, efficiency is higher, replaces 6-7 hand labor, is more suitable for the environment stirred up a cloud of dust.