CN103757814A - Preparation method of compound fiber warp-knitted wear-resistant cushion fabric - Google Patents
Preparation method of compound fiber warp-knitted wear-resistant cushion fabric Download PDFInfo
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- CN103757814A CN103757814A CN201310601513.3A CN201310601513A CN103757814A CN 103757814 A CN103757814 A CN 103757814A CN 201310601513 A CN201310601513 A CN 201310601513A CN 103757814 A CN103757814 A CN 103757814A
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Abstract
The invention discloses a preparation method of a compound fiber warp-knitted wear-resistant cushion fabric. The method is characterized by comprising the preparation steps of fiber selection, product design, warping, weaving, thermal sizing I, splitting, thermal sizing II, galling and shearing, pretreatment, dyeing, brushing and T/C compounding, wherein the compound ultrafine fibers are adopted; and an air current dyeing technology is adopted in a dyeing method. Through the way, the prepared cushion fabric has special compression performance, microclimate regulating capability, high wear resistance, high size stability, high fracture strength on joints, dyeing uniformity, high color fastness and soft handfeel.
Description
Technical field
The present invention relates to fabric technical field, particularly relate to a kind of composite fibre through compiling the preparation method of wear-resisting cushion fabric.
Background technology
Along with the progress of warp knitting and the variation of raw material application, as the trial-production of various fibres in differentiation, functional fiber, special fibre and high-grade natural fabric and application, clothes, decoration, industry are used through compiling product and are all obtained full-scale development.Through compiling wearing fabric and auxiliary material, upgrade upgrading, the new product of various styles constantly occurs, for new field is opened up in costume design and production.Expansion is through compiling new Application Areas and the market space of composite material, the particularly market share with fabric in decorative kind and industry, this continues the production to through compiling composite material and product development generation, effectively pull, be conducive to improve novel through compiling added value and the international competitiveness of composite material, promote China through compiling the sound development of composite material industry, there is significant economy and social effect.
summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of composite fibre through compiling the preparation method of wear-resisting cushion fabric, can improve through compiling and the weaving of composite material product, dyeing and finishing, Combined Machining Technology level, thereby greatly promote the class of China through volume composite material.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of composite fibre through compiling the preparation method of wear-resisting cushion fabric, it is characterized in that, preparation process is as follows: fiber selection-product design-warping-weave-HEAT SETTING I-Kai fibre-HEAT SETTING II-plucking and cropping-pre-treatment-dyeing-bristle-T/C are compound; Described fiber is Ultra-Fine Bicomponent Fibre.
In a preferred embodiment of the present invention, described Ultra-Fine Bicomponent Fibre and specification are: 75D/44F FDY; 75D/36F × 12 brocade is washed compound silk; 50D/24F FDY; 75D/36F sea island filament.
In a preferred embodiment of the present invention, the tissue of described product design, pass with warp run-in and be: 2-3/2-2/1-0/1-1//1D, 2C 1200mm; 1-1/1-0/2-2/2-3//2C, 1D 1200mm; 1-0/2-3/4-5/3-2//4B 2160mm; 0-0/3-3/0-0/3-3//4A 1070mm.
In a preferred embodiment of the present invention, described weaving process is: 130 inches of fabric widths, sley bar number 4,850 revs/min of machine speeds.
In a preferred embodiment of the present invention, the temperature of described HEAT SETTING I is 155～165 ℃.
In a preferred embodiment of the present invention, described fiber opening process is: the alkalescence of fabric weight 0.5% is red 46,80 ℃ of temperature, time 20min.
In a preferred embodiment of the present invention, the process conditions of described HEAT SETTING II are: 185～195 ℃ of temperature, speed of a motor vehicle 30m/min, overfeeding 10%.
In a preferred embodiment of the present invention, described colouring method is airflow dyeing technology, and temperature is 120～130 ℃.
The invention has the beneficial effects as follows: a kind of composite fibre of the present invention is through compiling the preparation method of wear-resisting cushion fabric, by using Novel super-thin composite fibre, in conjunction with Compound Machining and novel dyeing and finishing process technology, the wear-resisting cushion cloth of exploitation has the micro climate regulating power of special compression performance, compound with polyester-mixed cotton cloth, improved DIMENSIONAL STABILITY and the anti-fracture strength of seam crossing of fabric.
The specific embodiment
Below preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.
The embodiment of the present invention comprises:
Composite fibre is through compiling a preparation method for wear-resisting cushion fabric, and its preparation process is as follows: fiber selection-product design-warping-weave-HEAT SETTING I-Kai fibre-HEAT SETTING II-plucking and cropping-pre-treatment-dyeing-bristle-T/C are compound.
Described fiber is Ultra-Fine Bicomponent Fibre, and specification is: 75D/44F FDY; 75D/36F × 12 brocade is washed compound silk; 50D/24F FDY; 75D/36F sea island filament.Four comber superfine fibres, surface has three-dimensional stereo effect, exists the space of being supported by super-soft fiber between striped, has the micro climate regulating power of special compression performance.
During product design, organize, pass with warp run-in and be: 2-3/2-2/1-0/1-1//1D, 2C 1200mm; 1-1/1-0/2-2/2-3//2C, 1D 1200mm; 1-0/2-3/4-5/3-2//4B 2160mm; 0-0/3-3/0-0/3-3//4A 1070mm.
Weaving process is KS4 at type, on the loom that plane No. is E28, carries out, and weaving process is 130 inches of fabric widths, sley bar number 4,850 revs/min of machine speeds.
Described HEAT SETTING I is for opening fine front HEAT SETTING, and because fiber still exists with thicker island complex form, so the temperature of HEAT SETTING can not be too high, the time is also unsuitable oversize, and general temperature is 155～165 ℃
Open fibre and refer to the part island fiber separation in islands-in-sea type fibre out, opening fine process is that ecto-entad progressively carries out.Described fiber opening process is: the alkalescence of fabric weight 0.5% is red 46,80 ℃ of temperature, time 20min.
The process conditions of described HEAT SETTING II are: 185～195 ℃ of temperature, speed of a motor vehicle 30m/min, overfeeding 10%.
Dyeing adopts German airflow dyeing technology, and temperature is 120～130 ℃.Because airflow dyeing technology has the characteristic of efficient, energy-conservation and environmental protection, it has changed the traction method of traditional fabric in rope form circulation and the exchanged form of dye liquor.The air force circulatory system, adopt the dye liquor circulatory system of atomizing principles or air pressure penetration theory nozzle, and control of dying process system is its core technology, compared with levelness combination property, airflow dyeing technology good environmental protection, the cost performance of dyeing installation is high, is especially applicable to the dyeing of superfine fibre and high-grade fabric.
The foregoing is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or conversion of equivalent flow process that utilizes description of the present invention to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (8)
1. composite fibre, through compiling a preparation method for wear-resisting cushion fabric, is characterized in that, preparation process is as follows: fiber selection-product design-warping-weave-HEAT SETTING I-Kai fibre-HEAT SETTING II-plucking and cropping-pre-treatment-dyeing-bristle-T/C are compound; Described fiber is Ultra-Fine Bicomponent Fibre.
2. composite fibre according to claim 1, through compiling the preparation method of wear-resisting cushion fabric, is characterized in that, described Ultra-Fine Bicomponent Fibre and specification are: 75D/44F FDY; 75D/36F × 12 brocade is washed compound silk; 50D/24F FDY; 75D/36F sea island filament.
3. composite fibre according to claim 1, through compiling the preparation method of wear-resisting cushion fabric, is characterized in that, the tissue of described product design, passes with warp run-in and is: 2-3/2-2/1-0/1-1//1D, 2C 1200mm; 1-1/1-0/2-2/2-3//2C, 1D 1200mm; 1-0/2-3/4-5/3-2//4B 2160mm; 0-0/3-3/0-0/3-3//4A 1070mm.
4. composite fibre according to claim 1, through compiling the preparation method of wear-resisting cushion fabric, is characterized in that, described weaving process is: 130 inches of fabric widths, sley bar number 4,850 revs/min of machine speeds.
5. composite fibre according to claim 1, through compiling the preparation method of wear-resisting cushion fabric, is characterized in that, the temperature of described HEAT SETTING I is 155～165 ℃.
6. composite fibre according to claim 1, through compiling the preparation method of wear-resisting cushion fabric, is characterized in that, described fiber opening process is: the alkalescence of fabric weight 0.5% is red 46,80 ℃ of temperature, time 20min.
7. composite fibre according to claim 1, through compiling the preparation method of wear-resisting cushion fabric, is characterized in that, the process conditions of described HEAT SETTING II are: 185～195 ℃ of temperature, speed of a motor vehicle 30m/min, overfeeding 10%.
8. composite fibre according to claim 1, through compiling the preparation method of wear-resisting cushion fabric, is characterized in that, described colouring method is airflow dyeing technology, and temperature is 120～130 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310601513.3A CN103757814A (en) | 2013-11-25 | 2013-11-25 | Preparation method of compound fiber warp-knitted wear-resistant cushion fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310601513.3A CN103757814A (en) | 2013-11-25 | 2013-11-25 | Preparation method of compound fiber warp-knitted wear-resistant cushion fabric |
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| CN103757814A true CN103757814A (en) | 2014-04-30 |
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| CN201310601513.3A Pending CN103757814A (en) | 2013-11-25 | 2013-11-25 | Preparation method of compound fiber warp-knitted wear-resistant cushion fabric |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107756895A (en) * | 2017-10-23 | 2018-03-06 | 江阴市蒋氏汽摩部件有限公司 | A kind of graden machine drag-line and preparation method thereof |
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| CN1736318A (en) * | 2005-09-08 | 2006-02-22 | 苏亿位 | Method for manufacturing nylon/polyester compound ultra-fine fibre cleaning cloth |
| CN101016675A (en) * | 2007-02-15 | 2007-08-15 | 常熟市锦绣经纬编有限公司 | Process of machining full terylene ultrafine fiber coral fleece blanket |
| CN101671913A (en) * | 2009-09-23 | 2010-03-17 | 吴江市海成纺织有限公司 | Wear-resistant jacquard cushion fabric |
| CN101781830A (en) * | 2009-01-20 | 2010-07-21 | 宁波西田信染织有限公司 | Antibacterial deodorant ultra-fine denier polyester raschel blanket and production method thereof |
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- 2013-11-25 CN CN201310601513.3A patent/CN103757814A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1736318A (en) * | 2005-09-08 | 2006-02-22 | 苏亿位 | Method for manufacturing nylon/polyester compound ultra-fine fibre cleaning cloth |
| CN101016675A (en) * | 2007-02-15 | 2007-08-15 | 常熟市锦绣经纬编有限公司 | Process of machining full terylene ultrafine fiber coral fleece blanket |
| CN101781830A (en) * | 2009-01-20 | 2010-07-21 | 宁波西田信染织有限公司 | Antibacterial deodorant ultra-fine denier polyester raschel blanket and production method thereof |
| CN101671913A (en) * | 2009-09-23 | 2010-03-17 | 吴江市海成纺织有限公司 | Wear-resistant jacquard cushion fabric |
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| 计虎泉等: "超细复合纤维经编耐磨提花坐垫面料的开发", 《江苏纺织》, no. 10, 20 October 2012 (2012-10-20) * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107756895A (en) * | 2017-10-23 | 2018-03-06 | 江阴市蒋氏汽摩部件有限公司 | A kind of graden machine drag-line and preparation method thereof |
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Application publication date: 20140430 |