CN103745841A - Capacitor impregnation process - Google Patents
Capacitor impregnation process Download PDFInfo
- Publication number
- CN103745841A CN103745841A CN201410008885.XA CN201410008885A CN103745841A CN 103745841 A CN103745841 A CN 103745841A CN 201410008885 A CN201410008885 A CN 201410008885A CN 103745841 A CN103745841 A CN 103745841A
- Authority
- CN
- China
- Prior art keywords
- impregnation
- cylinder
- impregnation cylinder
- capacitance core
- communicating valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention provides a capacitor impregnation process, which comprises the steps of putting a capacitor core to be impregnated in an impregnation tank, then performing vacuum pumping, applying negative pressure after vacuum pumping, impregnating the capacitor core and relieving the pressure after impregnation; repetitively performing vacuum pumping, pressure application and two times of impregnation to obtain the impregnated capacitor core. The capacitor impregnation process has the advantages that the process is simple and convenient to operate, the impregnation time can be greatly shortened, the impregnation effect of the capacitor core is good, only 5-8 hours are needed by adopting the process while 15-20 hours are needed by adopting conventional processes, the impregnation time is greatly shortened, the production efficiency is improved, the product quality is remarkably improved and the electrolyte is utilized to the utmost extent.
Description
Technical field
The present invention relates to capacitor manufacturing technology field, refer in particular to a kind of capacitor core containing soaking technology.
Background technology
The core of existing capacitor comprise soak be mostly directly core bag is put into be equipped with containing in the container of immersion fluid by soaking for a long time, make impregnation Liquid Penetrant in positive paper tinsel, negative paper tinsel, paper, the immersion production efficiency of this mode is low, and soak time is long, impregnation effect is undesirable, and production cost is high; And the liquid after drying can not reuse, environment is caused to certain pollution; Also having at present a kind of mode is to adopt some note, with special syringe, injects the electrolyte into fuse, and this mode production efficiency is low, and labour intensity is large.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide effective, the fireballing electric capacity of a kind of impregnation containing soaking technology.
For achieving the above object, technical scheme provided by the present invention is: a kind of electric capacity is containing soaking technology, and described technique comprises the following steps:
1), the capacitance core for the treatment of impregnation is put into impregnation cylinder in order, capacitance core after putting into seals impregnation cylinder;
2), impregnation cylinder is vacuumized, when vacuumizing, make moisture and air in capacitance core be drawn out of;
3), open communicating valve, make the electrolyte suction impregnation cylinder in liquid storing barrel, close communicating valve;
4), apply malleation to the impregnation cylinder after vacuumizing, malleation value is 1.2MPa ~ 1.5MPa, then pressurize carries out impregnation to capacitance core, the impregnation time is 40 ~ 120 minutes;
5), to discharge impregnation cylinder pressure be normality, keep 15 ~ 20 minutes;
6), again impregnation cylinder is vacuumized;
7), open communicating valve, make the electrolyte suction impregnation cylinder in liquid storing barrel, close communicating valve;
8), apply malleation to the impregnation cylinder after vacuumizing, malleation value is 1.2MPa ~ 1.5MPa, then pressurize carries out impregnation to capacitance core, the impregnation time is 40 ~ 120 minutes;
9), to discharge impregnation cylinder pressure be normality, keep 10 ~ 15 minutes;
10), again impregnation cylinder is vacuumized;
11), open communicating valve, make the electrolyte suction impregnation cylinder in liquid storing barrel, close communicating valve;
12), apply malleation to the impregnation cylinder after vacuumizing, malleation value is 1.2MPa ~ 1.5MPa, then pressurize carries out impregnation to capacitance core, the impregnation time is 40 ~ 120 minutes;
13), to discharge impregnation cylinder pressure be normality, make under the effect of pressure differential, to flow back to liquid storing barrel containing immersion liquid;
14), capacitance core after impregnation is taken out, dry.
The invention has the advantages that: simple, convenient, can make the impregnation time greatly shorten, and capacitor core impregnation is effective, conventional impregnation needs 15-20 hour, adopt this technique only to need 5-8 hour, greatly shorten the impregnation time, improved production efficiency, and product quality is improved significantly, electrolyte is also utilized.
Embodiment
Below the invention will be further described, preferred embodiment of the present invention is: the electric capacity described in the present embodiment comprises the following steps containing soaking technology:
1), the capacitance core for the treatment of impregnation is put into impregnation cylinder in order, capacitance core after putting into seals impregnation cylinder;
2), impregnation cylinder is vacuumized, when vacuumizing, make moisture and air in capacitance core be drawn out of;
3), open communicating valve, make the electrolyte suction impregnation cylinder in liquid storing barrel, close communicating valve;
4), apply malleation to the impregnation cylinder after vacuumizing, malleation value is 1.5MPa, then pressurize carries out impregnation to capacitance core, the impregnation time is 40 ~ 120 minutes;
5), to discharge impregnation cylinder pressure be normality, keep 15 ~ 20 minutes;
6), again impregnation cylinder is vacuumized;
7), open communicating valve, make the electrolyte suction impregnation cylinder in liquid storing barrel, close communicating valve;
8), apply malleation to the impregnation cylinder after vacuumizing, malleation value is 1.3MPa, then pressurize carries out impregnation to capacitance core, the impregnation time is 40 ~ 120 minutes;
9), to discharge impregnation cylinder pressure be normality, keep 10 ~ 15 minutes;
10), again impregnation cylinder is vacuumized;
11), open communicating valve, make the electrolyte suction impregnation cylinder in liquid storing barrel, close communicating valve;
12), apply malleation to the impregnation cylinder after vacuumizing, malleation value is 1.2MPa, then pressurize carries out impregnation to capacitance core, the impregnation time is 40 ~ 120 minutes;
13), to discharge impregnation cylinder pressure be normality, make under the effect of pressure differential, to flow back to liquid storing barrel containing immersion liquid;
14), capacitance core after impregnation is taken out, dry.
The embodiment of the above is only the present invention's preferred embodiment, not with this, limits practical range of the present invention, therefore the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.
Claims (1)
1. electric capacity, containing a soaking technology, is characterized in that: described technique comprises the following steps:
1), the capacitance core for the treatment of impregnation is put into impregnation cylinder in order, capacitance core after putting into seals impregnation cylinder;
2), impregnation cylinder is vacuumized, when vacuumizing, make moisture and air in capacitance core be drawn out of;
3), open communicating valve, make the electrolyte suction impregnation cylinder in liquid storing barrel, close communicating valve;
4), apply malleation to the impregnation cylinder after vacuumizing, malleation value is 1.2MPa ~ 1.5MPa, then pressurize carries out impregnation to capacitance core, the impregnation time is 40 ~ 120 minutes;
5), to discharge impregnation cylinder pressure be normality, keep 15 ~ 20 minutes;
6), again impregnation cylinder is vacuumized;
7), open communicating valve, make the electrolyte suction impregnation cylinder in liquid storing barrel, close communicating valve;
8), apply malleation to the impregnation cylinder after vacuumizing, malleation value is 1.2MPa ~ 1.5MPa, then pressurize carries out impregnation to capacitance core, the impregnation time is 40 ~ 120 minutes;
9), to discharge impregnation cylinder pressure be normality, keep 10 ~ 15 minutes;
10), again impregnation cylinder is vacuumized;
11), open communicating valve, make the electrolyte suction impregnation cylinder in liquid storing barrel, close communicating valve;
12), apply malleation to the impregnation cylinder after vacuumizing, malleation value is 1.2MPa ~ 1.5MPa, then pressurize carries out impregnation to capacitance core, the impregnation time is 40 ~ 120 minutes;
13), to discharge impregnation cylinder pressure be normality, make under the effect of pressure differential, to flow back to liquid storing barrel containing immersion liquid;
14), capacitance core after impregnation is taken out, dry.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410008885.XA CN103745841B (en) | 2014-01-09 | 2014-01-09 | A kind of capacitor impregnation technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410008885.XA CN103745841B (en) | 2014-01-09 | 2014-01-09 | A kind of capacitor impregnation technique |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103745841A true CN103745841A (en) | 2014-04-23 |
| CN103745841B CN103745841B (en) | 2016-08-24 |
Family
ID=50502854
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410008885.XA Active CN103745841B (en) | 2014-01-09 | 2014-01-09 | A kind of capacitor impregnation technique |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103745841B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104882296A (en) * | 2015-06-12 | 2015-09-02 | 肇庆绿宝石电子科技股份有限公司 | Supercapacitor manufacturing method |
| CN110010355A (en) * | 2019-03-29 | 2019-07-12 | 南通江海电容器股份有限公司 | A kind of automatic impregnation method of capacitor core packet |
| CN112735826A (en) * | 2020-12-25 | 2021-04-30 | 深圳市智胜新电子技术有限公司 | Impregnation process of aluminum electrolytic capacitor core group |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0334305A (en) * | 1989-06-29 | 1991-02-14 | J C C Eng Kk | Method and device for electrolytic vacuum impregnation for electrolytic capacitor element |
| CN102013342A (en) * | 2010-09-26 | 2011-04-13 | 上海思源电力电容器有限公司 | Capacitor vacuum drying and dipping treatment system and capacitor vacuum drying and dipping treatment method |
| CN102446629A (en) * | 2010-11-12 | 2012-05-09 | 李玉祥 | Impregnation full automatic equipment for injection-molding of electrolytic capacitor and impregnation process thereof |
| CN102723199A (en) * | 2012-06-13 | 2012-10-10 | 李玉祥 | Fast impregnation method for capacitor core package and device thereof |
| CN202616060U (en) * | 2012-06-25 | 2012-12-19 | 南通新三能电子有限公司 | Fully-automatic electrolyte pressurization and impregnation device for aluminum electrolytic capacitor |
-
2014
- 2014-01-09 CN CN201410008885.XA patent/CN103745841B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0334305A (en) * | 1989-06-29 | 1991-02-14 | J C C Eng Kk | Method and device for electrolytic vacuum impregnation for electrolytic capacitor element |
| CN102013342A (en) * | 2010-09-26 | 2011-04-13 | 上海思源电力电容器有限公司 | Capacitor vacuum drying and dipping treatment system and capacitor vacuum drying and dipping treatment method |
| CN102446629A (en) * | 2010-11-12 | 2012-05-09 | 李玉祥 | Impregnation full automatic equipment for injection-molding of electrolytic capacitor and impregnation process thereof |
| CN102723199A (en) * | 2012-06-13 | 2012-10-10 | 李玉祥 | Fast impregnation method for capacitor core package and device thereof |
| CN202616060U (en) * | 2012-06-25 | 2012-12-19 | 南通新三能电子有限公司 | Fully-automatic electrolyte pressurization and impregnation device for aluminum electrolytic capacitor |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104882296A (en) * | 2015-06-12 | 2015-09-02 | 肇庆绿宝石电子科技股份有限公司 | Supercapacitor manufacturing method |
| CN110010355A (en) * | 2019-03-29 | 2019-07-12 | 南通江海电容器股份有限公司 | A kind of automatic impregnation method of capacitor core packet |
| CN112735826A (en) * | 2020-12-25 | 2021-04-30 | 深圳市智胜新电子技术有限公司 | Impregnation process of aluminum electrolytic capacitor core group |
| CN112735826B (en) * | 2020-12-25 | 2022-09-06 | 惠州市智胜新电子技术有限公司 | Impregnation process of aluminum electrolytic capacitor core group |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103745841B (en) | 2016-08-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101923956B (en) | Method for impregnating low-viscosity electrolyte used for electrolytic capacitor | |
| CN103745841B (en) | A kind of capacitor impregnation technique | |
| CN202305292U (en) | Rock core vacuumizing and pressurization saturation device | |
| CN205128324U (en) | Auto -parts equipment of infiltrating | |
| CN102208595A (en) | Battery liquid-filling device | |
| CN103611660A (en) | Decontamination vacuum lacquer impregnation tank and method | |
| CN103500670A (en) | Impulse type vacuum impregnation processing method of low-voltage self-healing type shunt capacitor | |
| CN206494305U (en) | A kind of Novel tea caddy | |
| CN204841029U (en) | Lubricating oil vacuum microwave dewatering device | |
| CN205230853U (en) | Ultracapacitor system is including impregnating liquid frock | |
| CN204011577U (en) | The large capacity batteries of electric automobile of monomer and formation device thereof | |
| CN102693848B (en) | Full-automatic electrolyte pressurizing impregnation device and method for aluminum electrolytic capacitor | |
| CN102809264A (en) | Drying method for lithium ion battery manufacture | |
| CN103794384A (en) | Impregnation process of core cladding of capacitor | |
| CN105665246A (en) | Impregnation process | |
| CN101916666B (en) | Method for impregnating elements of aluminum electrolytic capacitor | |
| CN202840871U (en) | Vacuum paint dipping device for repairing a motor | |
| CN205303207U (en) | Immersion fluid bucket of condenser | |
| CN204174113U (en) | A kind of efficient impregnating autoclave | |
| CN101222035A (en) | Pressurized liquid injection method for lithium ion battery | |
| CN203530195U (en) | Vacuum dehydrator | |
| CN204024965U (en) | A kind of vacuum pumping device | |
| TW201614059A (en) | Flower essential oil extraction method | |
| CN204011088U (en) | A kind of ultracapacitor priming device | |
| CN203406756U (en) | Motor stator vacuum paint dipping device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A capacitor impregnation process Effective date of registration: 20210806 Granted publication date: 20160824 Pledgee: Yiyang branch of China Everbright Bank Co.,Ltd. Pledgor: YIYANG HETIAN ELECTRONIC Co.,Ltd. Registration number: Y2021980007378 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220811 Granted publication date: 20160824 Pledgee: Yiyang branch of China Everbright Bank Co.,Ltd. Pledgor: YIYANG HETIAN ELECTRONIC Co.,Ltd. Registration number: Y2021980007378 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |