CN102013342A - Capacitor vacuum drying and dipping treatment system and capacitor vacuum drying and dipping treatment method - Google Patents
Capacitor vacuum drying and dipping treatment system and capacitor vacuum drying and dipping treatment method Download PDFInfo
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- CN102013342A CN102013342A CN2010102923785A CN201010292378A CN102013342A CN 102013342 A CN102013342 A CN 102013342A CN 2010102923785 A CN2010102923785 A CN 2010102923785A CN 201010292378 A CN201010292378 A CN 201010292378A CN 102013342 A CN102013342 A CN 102013342A
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Abstract
The invention provides a capacitor vacuum drying and dipping treatment system and a capacitor vacuum drying and dipping treatment method. The capacitor vacuum drying and dipping treatment system comprises a fan, a front angle valve, a rear angle valve, a heater, a condenser, a water collector and a main-pipeline angle valve, wherein a capacitor is arranged in a sealed container; a hot air circulating system comprises a condenser, a circulating fan, a heater and four branch pipes; the condenser is used for condensing oil and water vapor in hot air in the sealed container into liquid and discharging the liquid out of the container; the circulating fan is used for exhausting cold air in the condenser; the heater is used for heating air; and the four branch pipes are used for introducing hot air discharged from the heater into the sealed container; and the gas temperature in the container is balanced in the flowing process of the air so as to solve the technical problems that: the heating efficiency is low due to nonuniform heating temperature, and the evaporated oil and water vapor cannot be timely discharged out of the container, so that the load of a vacuum pump is increased, a core of the capacitor is polluted, the operational performance of the vacuum pump is reduced, and consequently, the treatment time of the whole system is prolonged.
Description
Technical field
The present invention relates to a kind of capacitor vacuumize impregnation process process, particularly a kind of capacitor hot air circulation heating process.
Background technology
Power capacitor will carry out the vacuumize impregnation process in process of production, its objective is moisture and the gas of removing capacitor inside to greatest extent.
Treatment process commonly used at present is for to be positioned over capacitor in the closed container, container is heated, the water evaporates of capacitor inside is come out, by vacuum pump oil vapour residual in the water vapour that is evaporated and the container is extracted out outside the container again, reach the moisture of removal capacitor inside and the purpose of gas, Fig. 1 is seen in its technological process: s001---heating, promptly the air in the closed container is heated s002---and vacuumize low vacuum, closed container is vacuumized, vacuumizing of this moment is not thorough, is low vacuum, s003---vacuumize high vacuum, once more closed container is vacuumized, be high vacuum this moment in the container, s004---cooling is that closed container is cooled off, s005---oiling, capacitor oiling in closed container, s006---dipping floods the capacitor in the closed container at last.But there is following drawback in this technology:
The first, existing this mode of heating is directly closed container to be heated, thereby the air flow property in the container understands that this is relatively poor, tends to cause heating-up temperature inhomogeneous, causes the low technological deficiency of the efficiency of heating surface.
The second, the eliminating of oil, water vapour mainly is to extract out by vacuum pump, and therefore oil and water vapour can not be by outside the timely discharge pipes, increased the load of vacuum pump, pollute capacitor packet, and cause the serviceability of vacuum pump to descend, and then can prolong the processing time of whole system.
Summary of the invention
The object of the present invention is to provide a kind of capacitor vacuumize immersion treatment system, heating-up temperature is inhomogeneous to solve, oil and water vapour can not have been increased the load of vacuum pump, even pollute the technical problem of capacitor body by outside the timely discharge pipe.
A kind of capacitor vacuumize immersion treatment system, capacitor is arranged in the closed container, also comprise hot air circulating system, described hot air circulating system comprises that further the oil, the water recovery that are used for the hot-air in the closed container become the outer condenser of liquid amount discharge container, be used for circulating fan with the cold air body extraction of condenser, be used for heater that air is heated and at least 1 arm that is used for the hot-air after coming out from heater is imported closed container, and
Described heater, circulating fan, condenser form a circulation wind path by pipeline and closed container:
Preferably, the arm that the hot-air after being used for coming out from heater is led people's closed container is set to 4, is distributed in 4 corners of closed container.
Preferably, also comprise a water collector, described water collector is arranged on the below of condenser.
Preferably, being provided with one on described closed container and the pipeline that heater links to each other is used for heater is communicated with closed container or isolated back angle valve.
Preferably, the pipe place that connects, circulating fan upper end is provided with one and is used for circulating fan is communicated with condenser or the preceding angle valve isolated with vacuum pump.
Preferably, the pipe place that links to each other with closed container of condenser is provided with a main line valve.
Preferably, capacitor vacuumize impregnation process method also comprises:
(1) hot air circulating system is set, described hot air circulating system further comprises heater, condenser and circulating fan, and described heater, circulating fan, condenser, closed container form a loop by pipeline;
(2) open main line valve, preceding angle valve and back angle valve, the Hot air quilt of releasing in closed container is delivered to the condenser, by condenser the oil in the hot-air, steam is condensed outside the amount discharge container of back;
(3) circulating fan is extracted the cold air in the condenser to deliver in the heater out and is heated, and sends to the hot-air after the heating in the closed container once more;
(4) close before angle valve and back angle valve, circulating fan and heater and whole evacuation system are isolated, utilize vacuum pump to vacuumize to the described air of getting back in the closed container then, be low vacuum at this moment;
(5) once more closed container is vacuumized, be high vacuum this moment;
(6) described closed container is vacuumized simultaneously again and cool off;
(7) after cooling finishes, capacitor is carried out oiling;
(8) at last capacitor is flooded.
With prior art mutually this, there is following technique effect in the present invention:
First, the present invention is after the container heating is opened, open preceding angle valve successively, back angle valve and main line angle valve, impel the pipeline in the whole system unimpeded, open condenser then, blower fan and heater, air through heating flows in the condenser, airborne oil, steam flows in the water collector in condenser after the condensation, air by condenser is sent in the heater and heats, get back in the container from container bottom by 4 arms at last, these 4 arms are arranged on the place, 4 angles of container bottom, make the air that comes out from heater can be evenly distributed in the container, make the gas temperature in the container reach balanced, improve the efficiency of heating surface.
Second, after the container heating is opened, airborne oil and steam condense into liquid by condenser and flow in the water collector and then outside the amount discharge container in capacitor and the container, thereby reach preliminary removal capacitor internal moisture, alleviate the vacuum pump load, prevent that Residual oil in the container from polluting the purpose of capacitor packet.
Description of drawings
Fig. 1 is the process chart of prior art;
Fig. 2 is the structural representation of capacitor hot air circulation heating process of the present invention;
Fig. 3 is the process chart of capacitor hot air circulation heating process of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is done further detailed narration.
Please refer to Fig. 2, a kind of capacitor vacuumize of the present invention immersion treatment system, capacitor is arranged in the closed container 8, also comprise hot air circulating system, described hot air circulating system further comprises the oil that is used for the hot-air in the closed container 8, water recovery becomes the outer condenser 4 of liquid amount discharge container, be used for circulating fan 5 with the cold air body extraction of condenser 4, be used for heater 6 that air is heated and at least 1 arm that is used for the hot-air after coming out from heater 6 is imported closed container 8, and, described heater 6, circulating fan 5, condenser 6 forms a circulation wind path by pipeline and closed container 8: the air of extracting out in the closed container 8 enters in the condenser 4, airborne oil, steam is discharged to outside the container after the condensation in condenser 4, air by condenser 4 is sent in the heater 6 after circulating fan 5 is extracted out again and heats, and 4 arms of 4 corners by being distributed in closed container 8 bottoms are got back in the closed container 8 at last.Hot air circulating system also comprises a water collector 7, and described water collector 7 is arranged on the below of condenser 4.Being provided with one on described closed container 8 and the pipeline that heater 6 links to each other is used for heater 6 is communicated with closed container 8 or isolated back angle valve 2.The pipe place that circulating fan 5 upper ends connect is provided with one and is used for circulating fan 5 communicated with condenser 4 or the preceding angle valve 1 isolated with vacuum pump 9.The pipe place that condenser 4 links to each other with closed container 8 is provided with a main line valve 3.
Capacitor vacuumize impregnation process method, also comprise a hot air circulating system is set, described hot air circulating system further comprises heater 6, condenser 4 and circulating fan 5, and described heater 4, circulating fan 5, condenser 4, closed container 8 form a loop by pipeline; Open main line valve 3, preceding angle valve 1 and back angle valve 2, the Hot air quilt of releasing in closed container 8 is delivered to the condenser 4, by condenser 4 oil in the hot-air, steam is condensed outside the amount discharge container of back; Circulating fan 5 is extracted the cold air in the condenser 4 to deliver in the heater 6 out and is heated, and the hot-air after the heating is sent in the closed container 8 once more; Angle valve 1 and back angle valve 2 are isolated circulating fan 5 and heater 6 before closing with whole evacuation system, utilize vacuum pump 9 to vacuumize to the described air of getting back in the closed container 8 then, and be low vacuum this moment; Once more closed container 8 is vacuumized, be high vacuum this moment; Described closed container 8 is vacuumized simultaneously and cools off; After cooling finishes, capacitor is carried out oiling; At last capacitor is flooded, its concrete process chart is seen Fig. 3, s001---heating, promptly the air in the closed container is heated s0011---hot air circulation, s002---vacuumize low vacuum, closed container is vacuumized, vacuumizing of this moment is not thorough, is low vacuum, s003---vacuumize high vacuum, once more closed container is vacuumized, be high vacuum this moment in the container, s004---cooling is that closed container is cooled off, s005---oiling, capacitor oiling in closed container, s006---dipping floods the capacitor in the closed container at last.
The present invention is after the container heating is opened, angle valve 1, back angle valve 2 and main line angle valve 3 before opening successively, impel the pipeline in the whole system unimpeded, the air of extracting out in the closed container 8 enters in the condenser 4, airborne oil, steam are discharged in the water collector 7 in condenser 4 after the condensation, air by condenser 4 is sent in the heater 6 after circulating fan 5 is extracted out again and heats, and gets back in the container from container bottom by 4 arms at last, has finished the hot air circulation process.
More than disclosed only be the application's a specific embodiment, but the application is not limited thereto, any those skilled in the art can think variation, all should drop in the application's the protection range.
Claims (7)
1. capacitor vacuum drying immersion treatment system; Capacitor is arranged in the closed container; It is characterized in that; Also comprise hot air circulating system; Described hot air circulating system further comprises for oil, water recovery with the hot-air in the closed container and becomes the outer condenser of liquid amount discharge container; Be used for the circulating fan with the cold air body extraction of condenser; Be used for the heater that air is heated and at least 1 arm that imports closed container for the hot-air after will coming out from heater; And
Described heater, circulating fan, condenser form a circulation wind path by pipeline and closed container:
2. capacitor vacuumize immersion treatment system as claimed in claim 1 is characterized in that, the arm that the hot-air after being used for coming out from heater imports closed container is set to 4, is distributed in 4 corners of closed container.
3. capacitor vacuumize immersion treatment system as claimed in claim 1 is characterized in that also comprise a water collector, described water collector is arranged on the below of condenser.
4. capacitor vacuumize immersion treatment system as claimed in claim 1 or 2 is characterized in that, is provided with one on described closed container and the pipeline that heater links to each other and is used for heater is communicated with closed container or isolated back angle valve.
5. capacitor vacuumize immersion treatment system as claimed in claim 1 or 2 is characterized in that, the pipe place that the circulating fan upper end connects is provided with one and is used for circulating fan is communicated with condenser or the preceding angle valve isolated with vacuum pump.
6. capacitor vacuumize immersion treatment system as claimed in claim 1 or 2 is characterized in that the pipe place that condenser links to each other with closed container is provided with a main line valve.
7. capacitor vacuumize impregnation process method is characterized in that, also comprises:
(1) hot air circulating system is set, described hot air circulating system further comprises heater, condenser and circulating fan, and described heater, circulating fan, condenser, closed container form a loop by pipeline;
(2) open main line valve, preceding angle valve and back angle valve, the Hot air quilt of releasing in closed container is delivered to the condenser, by condenser the oil in the hot-air, steam is condensed outside the amount discharge container of back;
(3) circulating fan is extracted the cold air in the condenser to deliver in the heater out and is heated, and sends to the hot-air after the heating in the closed container once more;
(4) close before angle valve and back angle valve, circulating fan and heater and whole evacuation system are isolated, utilize vacuum pump to vacuumize to the described air of getting back in the closed container then, be low vacuum at this moment;
(5) once more closed container is vacuumized, be high vacuum this moment;
(6) described closed container is vacuumized simultaneously again and cool off;
(7) after cooling finishes, capacitor is carried out oiling;
(8) at last capacitor is flooded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010292378A CN102013342B (en) | 2010-09-26 | 2010-09-26 | Capacitor vacuum drying and dipping treatment system and capacitor vacuum drying and dipping treatment method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201010292378A CN102013342B (en) | 2010-09-26 | 2010-09-26 | Capacitor vacuum drying and dipping treatment system and capacitor vacuum drying and dipping treatment method |
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| CN102013342A true CN102013342A (en) | 2011-04-13 |
| CN102013342B CN102013342B (en) | 2012-10-17 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103247449A (en) * | 2013-03-25 | 2013-08-14 | 上海永锦电气集团有限公司 | Vacuum drying impregnating tank |
| CN103441003A (en) * | 2013-08-21 | 2013-12-11 | 宁波海融电器有限公司 | Capacitor heating method |
| CN103617896A (en) * | 2013-11-19 | 2014-03-05 | 上海思源电力电容器有限公司 | Maintenance method for power capacitor |
| CN103745841A (en) * | 2014-01-09 | 2014-04-23 | 益阳市和天电子有限公司 | Capacitor impregnation process |
| CN103745840A (en) * | 2013-12-13 | 2014-04-23 | 宁波南车新能源科技有限公司 | Drying method and drying device for supercapacitor |
| CN107658153A (en) * | 2017-10-23 | 2018-02-02 | 安徽江威精密制造有限公司 | A kind of capacitor is dried in vacuo immersion treatment system |
| CN114823173A (en) * | 2022-05-30 | 2022-07-29 | 上海思源电力电容器有限公司 | Vacuum impregnation process for polypropylene film power capacitor |
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| US4187327A (en) * | 1975-09-10 | 1980-02-05 | Mcgraw-Edison Company | Method of processing an electrical apparatus |
| CN1719558A (en) * | 2005-07-14 | 2006-01-11 | 上海上电电容器有限公司 | Technique for mfg. capacitor |
| CN202003853U (en) * | 2010-09-26 | 2011-10-05 | 上海思源电力电容器有限公司 | Capacitor vacuum drying and dipping treatment system |
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2010
- 2010-09-26 CN CN201010292378A patent/CN102013342B/en active Active
Patent Citations (3)
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| US4187327A (en) * | 1975-09-10 | 1980-02-05 | Mcgraw-Edison Company | Method of processing an electrical apparatus |
| CN1719558A (en) * | 2005-07-14 | 2006-01-11 | 上海上电电容器有限公司 | Technique for mfg. capacitor |
| CN202003853U (en) * | 2010-09-26 | 2011-10-05 | 上海思源电力电容器有限公司 | Capacitor vacuum drying and dipping treatment system |
Non-Patent Citations (1)
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| 《真空》 20051130 蔡海涛等 电力电容真空干燥及压力浸渍工艺与设备的研究 第58-59页 1-7 第42卷, 第6期 2 * |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103247449A (en) * | 2013-03-25 | 2013-08-14 | 上海永锦电气集团有限公司 | Vacuum drying impregnating tank |
| CN103247449B (en) * | 2013-03-25 | 2015-12-02 | 上海永锦电气集团有限公司 | Vacuumize impregnation tank |
| CN103441003A (en) * | 2013-08-21 | 2013-12-11 | 宁波海融电器有限公司 | Capacitor heating method |
| CN103441003B (en) * | 2013-08-21 | 2016-04-13 | 宁波海融电器有限公司 | A kind of capacitor heating means |
| CN103617896A (en) * | 2013-11-19 | 2014-03-05 | 上海思源电力电容器有限公司 | Maintenance method for power capacitor |
| CN103617896B (en) * | 2013-11-19 | 2016-04-27 | 上海思源电力电容器有限公司 | A kind of method for maintaining of power capacitor |
| CN103745840A (en) * | 2013-12-13 | 2014-04-23 | 宁波南车新能源科技有限公司 | Drying method and drying device for supercapacitor |
| CN103745841A (en) * | 2014-01-09 | 2014-04-23 | 益阳市和天电子有限公司 | Capacitor impregnation process |
| CN103745841B (en) * | 2014-01-09 | 2016-08-24 | 益阳市和天电子有限公司 | A kind of capacitor impregnation technique |
| CN107658153A (en) * | 2017-10-23 | 2018-02-02 | 安徽江威精密制造有限公司 | A kind of capacitor is dried in vacuo immersion treatment system |
| CN114823173A (en) * | 2022-05-30 | 2022-07-29 | 上海思源电力电容器有限公司 | Vacuum impregnation process for polypropylene film power capacitor |
| CN114823173B (en) * | 2022-05-30 | 2024-03-15 | 上海思源电力电容器有限公司 | Vacuum impregnation process for polypropylene film power capacitor |
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| CN102013342B (en) | 2012-10-17 |
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