CN202616060U - Fully-automatic electrolyte pressurization and impregnation device for aluminum electrolytic capacitor - Google Patents
Fully-automatic electrolyte pressurization and impregnation device for aluminum electrolytic capacitor Download PDFInfo
- Publication number
- CN202616060U CN202616060U CN 201220296575 CN201220296575U CN202616060U CN 202616060 U CN202616060 U CN 202616060U CN 201220296575 CN201220296575 CN 201220296575 CN 201220296575 U CN201220296575 U CN 201220296575U CN 202616060 U CN202616060 U CN 202616060U
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- impregnation
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- pump
- electrolyte
- core bag
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Abstract
The utility model relates to a fully-automatic electrolyte pressurization and impregnation device for an aluminum electrolytic capacitor. The fully-automatic electrolyte pressurization and impregnation device comprises a core package impregnation pot, an electrolyte storage tank and a pressurizing pump; the core package impregnation pot and the electrolyte storage tank are connected with a secondary hydraulic pump through the pressurizing pump; a pressure gage is arranged on the core package impregnation pot; a frequency changer is arranged at the upper end of the pressurizing pump; a pressurizing pump variable-frequency speed regulation device is arranged at the upper end of the secondary hydraulic pump; a controller is arranged at the upper end of the pressurizing pump variable-frequency speed regulation device; an alarming lamp is arranged at the upper end of the controller; and a vacuum pump is arranged at the rear side of the lower end of the core package impregnation pot. The fully-automatic electrolyte pressurization and impregnation device for the aluminum electrolytic capacitor has the advantages that the impregnation temperature is low, the fully-automatic electrolyte pressurization and impregnation device is more energy-saving, the size is small, the floor space is saved, the manufacturing cost is saved, the work efficiency is high, and the stability and the reliability of an electrolyte are ensured.
Description
Technical field:
The utility model discloses a kind of bath unit that contains, and the full-automatic electrolysis liquid pressurization of particularly a kind of aluminium electrolytic capacitor contains bath unit.
Background technology:
At present, the screw bolt-type aluminium electrolytic capacitor adopts vacuum method that the core bag is put into a pot body, more than vacuum pumping chamber to 30 ~ 40 hour; Whether the artificial look-out of pilot process soaks into, and longer for the 50 above core bag times of Φ, pilot process must be opened pot body repeatedly, and operation is very inconvenient; Screw bolt-type diameter >=Φ 70, length >=150mm, slender type aluminium electrolytic capacitor diameter of phi 10, length >=50mm; Electrolyte was insufficient when mid portion caused absorption easily, and the impregnation condenser capacity reduces, and loss is big, because the impregnation cycle is long; During large-scale production, need add a considerable amount of impregnation pot bodies, a large-scale storage tank must be arranged in the air transfer process, gas just can be delivered to impregnation pot body; And loss is big in the transmission course, inconvenient operation, and the device space is big, and cost of investment is big.
Summary of the invention:
In order to overcome the deficiency of prior art, provide a kind of energy-conservation, long-pending body little, floor space is little, and the full-automatic electrolysis liquid pressurization of the aluminium electrolytic capacitor of low cost of manufacture contains bath unit.
The purpose of the utility model realizes through following technical scheme: the full-automatic electrolysis liquid pressurization of a kind of aluminium electrolytic capacitor contains bath unit; Comprise impregnation core bag pot, electrolyte storage pot and force (forcing) pump; Impregnation core bag pot is connected with the secondary hydraulic pump through force (forcing) pump with electrolyte storage pot, on impregnation core bag pot, is provided with Pressure gauge, is provided with impregnation cylinder zone of heating in the lower end of impregnation core bag pot; Lower end at electrolyte storage pot is provided with the liquid storing barrel zone of heating; Be connected through woven hose between impregnation cylinder zone of heating and the liquid storing barrel zone of heating, be provided with frequency converter, be provided with the force (forcing) pump variable-frequency governor in the upper end of secondary hydraulic pump in the upper end of force (forcing) pump; Be provided with controller in force (forcing) pump variable-frequency governor upper end; Be provided with alarm lamp in controller upper end, be connected through pressure sensor between controller and the Pressure gauge, impregnation core bag pot lower end rear side is provided with vacuum pump.
The utility model compared with prior art has following characteristics:
1, temperature of boiler only needs 50-60 ℃, and is more energy-conservation;
2, practice thrift the occupation of land space, easy to operate, noise is little;
3, core bag absorption electrolyte is more abundant, and hole, especially high specific volume tinfoil paper hole is dark, and easily complete capillary electrolysis liquid is given full play to the capacity of tinfoil paper;
4, the abundant Electolyte-absorptive of electrolytic paper fiber makes the electrical property loss little;
5, impregnation time weak point, high efficiency, manufacturing cost descends;
6, easy to maintenance, reduced maintenance cost;
7, electrolyte is not influenced by extraneous factor can and pollute environmental protection more;
8, impregnation temperature is low, and is can Yin Wendu not too high and electrolyte can be sent out, and can not cause other chemical reaction of electrolyte, guaranteed electrolyte stability and reliability, and electrolyte can unlimitedly recycle.
Description of drawings:
Fig. 1 is the structural representation of the utility model;
Label among the figure: 1-impregnation core bag pot, 2-electrolyte storage pot, 3-force (forcing) pump, 4-secondary hydraulic pump, 5-Pressure gauge, 6-frequency converter, 7-force (forcing) pump variable-frequency governor, 8-controller, 9-alarm lamp, 10-vacuum pump, 11-impregnation cylinder zone of heating, 12-liquid storing barrel zone of heating, 13-woven hose, 14-pressure sensor.
Embodiment:
In order to deepen understanding to the utility model, will combine embodiment and accompanying drawing that the utility model is done further to detail below, this embodiment only is used to explain the utility model, does not constitute the qualification to the utility model protection range.
Show the embodiment that the full-automatic electrolysis liquid pressurization of a kind of aluminium electrolytic capacitor of the utility model contains bath unit like Fig. 1; Comprise impregnation core bag pot 1, electrolyte storage pot 2 and force (forcing) pump 3; Impregnation core bag pot 1 and electrolyte storage pot 2 is connected with secondary hydraulic pump 4 through force (forcing) pump 3, on impregnation core bag pot 1, is provided with Pressure gauge 5, is provided with impregnation cylinder zone of heating 11 in the lower end of impregnation core bag pot 1; Lower end at electrolyte storage pot 2 is provided with liquid storing barrel zone of heating 12; Be connected through woven hose 13 between impregnation cylinder zone of heating 11 and the liquid storing barrel zone of heating 12, be provided with frequency converter 6, be provided with force (forcing) pump variable-frequency governor 7 in the upper end of secondary hydraulic pump 4 in the upper end of force (forcing) pump 3; Be provided with controller 8 in force (forcing) pump variable-frequency governor 7 upper ends; Be provided with alarm lamp 9 in controller 8 upper ends, be connected through pressure sensor 14 between controller 8 and the Pressure gauge 5, impregnation core bag pot 1 lower end rear side is provided with vacuum pump 10.
During use; Electrolyte storage pot 2 is vacuumized the formation negative pressure through vacuum pump 10; Electrolyte is sucked, on controller 8, set the heating-up temperature of impregnation core bag pot body 1 and electrolyte storage pot 2 behind the suction electrolyte, to impregnation core bag pot 1 and 2 heating of electrolyte storage pot; Heating realizes that by impregnation pot zone of heating 11 and storage pot zone of heating 12 temperature is set at 50-60 ℃ (need be provided with 90-95 ℃ originally) respectively; After temperature reaches, the capacitor core bag is put into impregnation core bag pot body 1, the electrolyte of electrolyte storage pot 2 is delivered to impregnation core bag pot body 1 through force (forcing) pump 3; And exert pressure, secondary hydraulic pump 4 is exerted pressure until reaching 0.8-0.9Mpa once more, and pressure is shown by Pressure gauge 5; Core bag pressurization impregnation maintenance after 20 minutes, is stored pot 2 with impregnation pot electrolyte through force (forcing) pump 3 back suctions to electrolyte, and make impregnation core bag pot body 1 keep atmospheric pressure state 1 minute; Again the electrolyte of electrolyte storage pot 2 is delivered to impregnation core bag pot body 1 through force (forcing) pump 3, and exert pressure, secondary hydraulic pump 4 is exerted pressure until reaching 0.8-0.9 Mpa once more; After above method circulation 8-15 time; The electrolyte of impregnation core bag pot body 1 is delivered in the electrolyte storage pot 2 through force (forcing) pump 3, and makes impregnation core bag pot body 1 keep atmospheric pressure state, again impregnation core bag pot body 1 is taken off liquid automatically; Take off the liquid rotating speed through variable-frequency governor 7 controls; Take off and stop automatically behind the unnecessary electrolyte and, open impregnation core bag pot body 1, take out the capacitor core bag by alarm lamp 9 promptings.
At present, conventional treatment Φ 50x115 impregnation core bag needed more than 48 hours, only needed 5-8 hour behind employing the utility model; Conventional treatment Φ 10x50 impregnation core bag needed more than 6 hours, only needed just can accomplish in 1 hour behind employing the utility model.
The utility model impregnation time is short, high efficiency, and manufacturing cost descends; The electrolytic paper fiber is Electolyte-absorptive fully, makes the electrical property loss little, and temperature of boiler only needs 50-60 ℃; Can Yin Wendu not too high and make the electrolyte volatilization, can not cause other chemical reaction of electrolyte, electrolyte is not influenced by extraneous factor can and pollute; Guaranteed electrolyte stability and reliability, electrolyte can unlimitedly recycle, and need not add compressed air; More energy-conservation, and the little noise of volume is little, practices thrift to take up an area of the space.
Claims (1)
1. the full-automatic electrolysis liquid pressurization of aluminium electrolytic capacitor contains bath unit; It is characterized in that: comprise impregnation core bag pot (1), electrolyte storage pot (2) and force (forcing) pump (3); Said impregnation core bag pot (1) is connected with secondary hydraulic pump (4) through force (forcing) pump (3) with electrolyte storage pot (2); On said impregnation core bag pot (1), be provided with Pressure gauge (5); Be provided with impregnation cylinder zone of heating (11) in the lower end of said impregnation core bag pot (1), be provided with liquid storing barrel zone of heating (12), be connected through woven hose (13) between said impregnation cylinder zone of heating (11) and the liquid storing barrel zone of heating (12) in the lower end of said electrolyte storage pot (2); Be provided with frequency converter (6) in the upper end of said force (forcing) pump (3); Be provided with force (forcing) pump variable-frequency governor (7) in the upper end of said secondary hydraulic pump (4), be provided with controller (8), be provided with alarm lamp (9) in said controller (8) upper end in said force (forcing) pump variable-frequency governor (7) upper end; Be connected through pressure sensor (14) between said controller (8) and the Pressure gauge (5), impregnation core bag pot (1) lower end rear side is provided with vacuum pump (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220296575 CN202616060U (en) | 2012-06-25 | 2012-06-25 | Fully-automatic electrolyte pressurization and impregnation device for aluminum electrolytic capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220296575 CN202616060U (en) | 2012-06-25 | 2012-06-25 | Fully-automatic electrolyte pressurization and impregnation device for aluminum electrolytic capacitor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202616060U true CN202616060U (en) | 2012-12-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220296575 Withdrawn - After Issue CN202616060U (en) | 2012-06-25 | 2012-06-25 | Fully-automatic electrolyte pressurization and impregnation device for aluminum electrolytic capacitor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202616060U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102693848A (en) * | 2012-06-25 | 2012-09-26 | 南通新三能电子有限公司 | Full-automatic electrolyte pressurizing impregnation device and method for aluminum electrolytic capacitor |
| CN103578797A (en) * | 2013-10-17 | 2014-02-12 | 安徽普和电子有限公司 | Full-automatic impregnation device for electrolytic capacitors |
| CN103745841A (en) * | 2014-01-09 | 2014-04-23 | 益阳市和天电子有限公司 | Capacitor impregnation process |
| CN105655157A (en) * | 2016-03-21 | 2016-06-08 | 东莞宏强电子有限公司 | High-pressure lifting impregnation equipment of capacitor and impregnation method |
| CN110993379A (en) * | 2019-12-09 | 2020-04-10 | 章周华 | Full-automatic capacitor soaking machine capable of removing residues through semi-centrifugation |
-
2012
- 2012-06-25 CN CN 201220296575 patent/CN202616060U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102693848A (en) * | 2012-06-25 | 2012-09-26 | 南通新三能电子有限公司 | Full-automatic electrolyte pressurizing impregnation device and method for aluminum electrolytic capacitor |
| CN102693848B (en) * | 2012-06-25 | 2015-05-13 | 南通新三能电子有限公司 | Full-automatic electrolyte pressurizing impregnation device and method for aluminum electrolytic capacitor |
| CN103578797A (en) * | 2013-10-17 | 2014-02-12 | 安徽普和电子有限公司 | Full-automatic impregnation device for electrolytic capacitors |
| CN103745841A (en) * | 2014-01-09 | 2014-04-23 | 益阳市和天电子有限公司 | Capacitor impregnation process |
| CN103745841B (en) * | 2014-01-09 | 2016-08-24 | 益阳市和天电子有限公司 | A kind of capacitor impregnation technique |
| CN105655157A (en) * | 2016-03-21 | 2016-06-08 | 东莞宏强电子有限公司 | High-pressure lifting impregnation equipment of capacitor and impregnation method |
| CN110993379A (en) * | 2019-12-09 | 2020-04-10 | 章周华 | Full-automatic capacitor soaking machine capable of removing residues through semi-centrifugation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20121219 Effective date of abandoning: 20150513 |
|
| RGAV | Abandon patent right to avoid regrant |