Full-automatic capacitor soaking machine capable of removing residues through semi-centrifugation
Technical Field
The invention relates to the technical field of impregnation equipment, in particular to a full-automatic capacitor impregnation machine capable of removing residues through semi-centrifugation.
Background
The capacitor has wide application range and large consumption, has the functions of coupling, filtering, high-frequency vibration elimination, resonance, bypass and the like, is a very important electronic element, one type of the capacitor is an electrolytic capacitor, and the electrolytic capacitors are various, wherein the aluminum electrolytic capacitor is one type of the capacitor, has the characteristics of large unit volume capacitance, large rated capacity and the like, and is mainly used for carrying out impregnation of electrolyte in the capacitor through an impregnation machine.
After the impregnation of the capacitor impregnation machine is completed, excessive electrolyte needs to be treated due to excessive electrolyte content of the work of the capacitor core, when the traditional impregnation machine is used for treating residual liquid, the excessive electrolyte is thrown out of the surface of the capacitor core by performing centrifugal rotation on the capacitor, one end of the capacitor core is provided with an end guide pin, and mutual 'racking' action is easy to occur under the action of high-speed rotation of external force, so that the end guide pin is broken, the electrolyte inevitably drips downwards under the action of self gravity, the electrolyte possibly collects when the end guide pin of the capacitor faces downwards, meanwhile, the saturated capacitor core is thrown out while the excessive electrolyte on the outer surface is thrown out more or less, thereby causing incomplete saturation of electrolyte inside the capacitor core and affecting subsequent work.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a full-automatic capacitor immersion machine which removes the surplus through semi-centrifugation, so as to solve the problems that after the immersion of the prior art is finished, the surplus electrolyte needs to be treated because the working electrolyte of a capacitor core is too much, and when the traditional immersion machine is used for treating the residual liquid, the excessive electrolyte is thrown out of the surface of the capacitor core through the centrifugal rotation of a capacitor, because one end of the capacitor core is provided with an end guide pin, under the action of the high-speed rotation of external force, the mutual 'racking' action is easy to occur, so that the end of the guide pin is broken, the electrolyte drops downwards under the action of the self gravity, the electrolyte is inevitably collected, and meanwhile, the saturated capacitor core is subjected to the high-speed centrifugal rotation action of the traditional immersion machine, when the redundant electrolyte on the outer surface of the capacitor core is thrown out, the electrolyte in the capacitor core can be thrown out in a large amount, so that the electrolyte in the capacitor core is not fully saturated, and the subsequent operation is affected.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a full-automatic capacitor immersing machine capable of removing residues through semi-centrifugation structurally comprises a liquid storage tank, a controller, a driving motor, a filter barrel, an immersing barrel, a liquid absorbing device and a movable cover, the controller is arranged at the rear upper part of the liquid storage tank and is connected with the liquid storage tank through an electric welding, the driving motor is connected with the controller through the electric welding, the filter barrel is arranged on the upper surface of the driving motor and is connected with the driving motor through electric welding, the impregnation cylinder is arranged on the left side of the filter barrel and is connected with the driving motor through electric welding, the liquid suction device is arranged at the upper part in the impregnation cylinder and is connected with the impregnation cylinder through electric welding, the movable cover is arranged on the upper surface of the impregnation cylinder and is connected with the impregnation cylinder through buckling, the liquid suction device comprises a double-layer buckle disc, a dislocation mechanism and a quick suction structure, wherein the dislocation mechanism is arranged in the middle of the inner part of the layered buckle disc and is compactly connected with the layered buckle disc through pushing, the quick-suction structure is provided with two quick-suction structures which are respectively arranged on the inner sides of the double-layer buckling discs and are connected with the double-layer buckling discs through buckling.
As a further scheme of the invention, the double-layer buckle plate comprises an annular ring, a buckling groove and a double-pushing overflowing structure, the buckling groove is arranged in the annular ring and is an integrated structure, the buckling groove is connected with the quick-sucking structure, the double-pushing overflowing structure is in a cross structure, is arranged in the annular ring and is connected through electric welding, and the double-pushing overflowing structure is connected with the dislocation mechanism through pushing.
As a further scheme of the invention, the double-pushing overflow structure comprises a cross frame, movable pinch plates, connecting discs, connecting rods and capacitor placing grooves, wherein the movable pinch plates are provided with four parts which are respectively installed at four corners of the cross frame in a uniform and equidistant manner and are connected with the four corners of the cross frame in a buckling manner, the connecting discs are provided with four parts which are respectively installed at the inner sides of the movable pinch plates and are connected with each other through electric welding, the connecting discs are connected with a dislocation mechanism, the connecting rods are provided with four parts which are respectively movably connected with the connecting discs, the four connecting discs are respectively connected with the connecting rods, the capacitor placing grooves are provided with four parts which are respectively installed at the outermost sides of the upper surfaces of the movable pinch plates, the capacitor placing grooves are vertically connected with the movable pinch plates through electric welding and are connected with the.
As a further proposal of the invention, the capacitor placing groove comprises a hollowed-out arc plate, an anti-falling strip, a bottom sleeve, an end head protection groove and a vacuum adsorption disc, the hollow arc plate is cylindrical and is arranged on the outer surface of the capacitor placing groove and is connected with the capacitor placing groove through electric welding, the two anti-falling strips are respectively arranged at the upper part and the lower part of the inner side of the capacitor placing groove, the bottom sleeve is arranged at the lower surface of the capacitor placing groove and is connected with the capacitor placing groove through electric welding, the two end protection grooves are respectively arranged in the bottom sleeve and are of an integrated structure, the vacuum adsorption disc is arranged on the lower surface of the bottom sleeve and is connected with the bottom sleeve in a penetrating way through electric welding, the protection effect on the capacitor end is favorably realized, the centrifugal liquid absorption is avoided, the end breakage phenomenon occurs, and redundant electrolyte flows along the end and is collected, so that the end is polluted and corroded by the electrolyte.
As a further scheme of the invention, the anti-falling strip is formed by multiple layers of oil-absorbing paper, and the surface of the anti-falling strip is provided with a plurality of semi-arc strips, so that the anti-falling strip is favorable for protecting a capacitor and is prevented from being thrown out under the action of semi-centrifugal rotation.
According to a further scheme of the invention, the dislocation mechanism comprises buckling columns, a rotating disc and cams, the rotating disc is arranged on the lower surfaces of the buckling columns and connected through electric welding, the two cams are arranged on the outer surfaces of the buckling columns in a staggered mode and are arranged at intervals, the cams are connected with the buckling columns through electric welding and are connected with the movable buckle plates through pushing, staggered surface electrolyte treatment of the capacitor is facilitated, and the phenomenon that the existing upper layer drips to the lower layer to cause useless work is avoided.
As a further scheme of the invention, the quick-suction structure comprises a rotary retaining ring and a plurality of movable columns, wherein the movable columns are uniformly and equidistantly arranged on the inner side of the rotary retaining ring and are connected with the capacitor placement groove, so that the electrolyte overflowing from the outer surface of the core of the capacitor can be further processed.
As a further scheme of the invention, the movable column is made of the same material as the anti-falling strip material, and is of a rotatable structure, so that the adsorption effect on the electrolyte which is excessive in the capacitor core and performs semi-centrifugal rotation can be realized.
Advantageous effects of the invention
Compared with the traditional full-automatic capacitor soaking machine, the invention has the following beneficial effects:
the invention utilizes the mutual matching of the double-pushing overflow structure and the dislocation mechanism to effectively carry out semi-centrifugal pushing treatment on the redundant working electrolyte after the impregnation of the capacitor core is finished, thereby avoiding that most of the saturated electrolyte in the capacitor core is thrown out under the traditional centrifugal rotation liquid throwing effect, and further causing the incomplete impregnation of the capacitor in the formal use process and causing unnecessary accidents.
Under the dual cooperation of the capacitor placement groove and the quick absorption structure, the invention has the protection function on the end of the capacitor while performing semi-centrifugal liquid absorption, avoids the phenomenon of breakage and corrosion caused by pollution under the action of external force, and performs touch rolling absorption on redundant electrolyte separated out from the surface of the capacitor core by utilizing the movable column.
Drawings
Other features, objects and advantages of the invention will become more apparent from a reading of the detailed description of non-limiting embodiments with reference to the attached drawings.
In the drawings:
FIG. 1 is a schematic structural diagram of a full-automatic capacitor immersion machine for removing residues through semi-centrifugation.
FIG. 2 is a schematic bottom view of the wicking apparatus of the present invention.
Fig. 3 is a schematic bottom view of the overflow structure of the present invention.
FIG. 4 is a sectional view of a capacitor placement groove in front view.
Fig. 5 is a schematic perspective view of the malposition mechanism of the present invention.
Fig. 6 is a partial structural schematic view of the quick-suction structure of the present invention.
In the figure: a liquid storage box-1, a controller-2, a driving motor-3, a filter vat-4, an impregnation cylinder-5, a liquid suction device-6, a movable cover-7, a double-layer buckle disc-6 a, a dislocation mechanism-6 b, a quick suction structure-6 c, an annular ferrule-6 a1, a buckling groove-6 a2, a double-push overflow structure-6 a3, a cross frame-6 a31 and a movable buckle plate-6 a32, the device comprises a connecting disc-6 a33, a connecting rod-6 a34, a capacitor placement groove-6 a35, a hollow arc plate-g 1, a falling-proof strip-g 2, a bottom sleeve-g 3, an end head protection groove-g 4, a vacuum adsorption disc-g 5, a half arc strip-g 21, a buckling column-6 b1, a rotating disc-6 b2, a cam-6 b3, a rotating snap ring-6 c1 and a movable column-6 c 2.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-6, the invention provides a technical scheme of a full-automatic capacitor immersion machine with semi-centrifugal residue removal:
as shown in fig. 1-2, the structure of the full-automatic capacitor immersing machine comprises a liquid tank 1, a controller 2, a driving motor 3, a filter barrel 4, an immersing barrel 5, a liquid absorbing device 6 and a movable cover 7, wherein the controller 2 is arranged at the rear upper part of the liquid tank 1 and connected with the controller 2 through electric welding, the filter barrel 4 is arranged on the upper surface of the driving motor 3 and connected with the filter barrel 4 through electric welding, the immersing barrel 5 is arranged at the left side of the filter barrel 4 and connected with the filter barrel 4 through electric welding, the liquid absorbing device 6 is arranged at the inner upper part of the immersing barrel 5 and connected with the immersing barrel through electric welding, the movable cover 7 is arranged on the upper surface of the immersing barrel 5 and connected with the immersing barrel through buckling, the liquid absorbing device 6 comprises a double-layer buckle disc 6a, a dislocation mechanism 6b and a quick absorbing mechanism 6c, the dislocation mechanism 6b is arranged at the inner middle part of the layering buckle disc 6a and connected, the quick-suction structures 6c are provided with two quick-suction structures and are respectively arranged on the inner sides of the double-layer buckling discs 6a and are connected with the double-layer buckling discs through buckling.
As shown in fig. 2, the double-layer buckle plate 6a includes an annular collar 6a1, a buckling groove 6a2, and a double pushing overflow structure 6a3, the buckling groove 6a2 is disposed inside the annular collar 6a1 and is an integrated structure, the buckling groove 6a2 is connected to the quick suction structure 6c, the double pushing overflow structure 6a3 is installed inside the annular collar 6a1 in a cross structure and is connected by electric welding, and the double pushing overflow structure 6a3 is connected to the dislocation mechanism 6b by pushing.
As shown in fig. 3, the double pushing overflow structure 6a3 comprises a cross frame 6a31, a movable buckle plate 6a32, a connection pad 6a33, a connection rod 6a34 and a capacitor placement groove 6a35, the movable buckle plate 6a32 is provided with four connection pads which are respectively mounted at four corners of the cross frame 6a31 in an even and equidistant manner and are connected by buckling, the connection pad 6a33 is provided with four connection pads which are respectively mounted at the inner side of the movable buckle plate 6a32 and are connected by electric welding, the connection pad 6a33 is connected with a dislocation mechanism 6b, the connection rod 6a34 is provided with four connection pads which are respectively movably connected with the connection pad 6a33, the four connection pads 6a33 are respectively connected by the connection rod 6a34, the capacitor placement groove 6a35 is provided with four connection pads which are respectively mounted at the upper surface of the movable buckle plate 6a32, the capacitor placement groove 6a35 is vertically connected with the movable buckle plate 6a32 by electric welding and is connected with a, the method is favorable for realizing effective treatment of the electrolyte on the surface of the capacitor.
As shown in fig. 4, the capacitor placement groove 6a35 includes a hollow arc plate g1, a drop-proof strip g2, a bottom cover g3, a terminal protection groove g4, and a vacuum absorption disc g5, the hollow arc plate g1 is cylindrical, is installed on the outer surface of the capacitor placement groove 6a35 and is connected by electric welding, the drop-proof strip g2 is provided with two strips, and is respectively installed on the upper and lower parts of the inner side of the capacitor placement groove 6a35, the bottom cover g3 is installed on the lower surface of the capacitor placement groove 6a35 and is connected by electric welding, the terminal protection groove g4 is provided with two strips, and is respectively installed inside the bottom cover g3 and is an integrated structure, the vacuum absorption disc g5 is installed on the lower surface of the bottom cover g3 and is connected by electric welding, which is beneficial to protecting the capacitor terminals, and prevents the terminals from being broken and excessive electrolyte from flowing along and collecting while the electrolyte is being centrifuged, is contaminated and corroded by it.
As shown in fig. 4, the falling-preventing strip g2 is made of multiple layers of oil-absorbing paper, and the surface of the falling-preventing strip g2 is provided with a plurality of semi-arc strips g21, which is beneficial to protecting the capacitor and preventing the capacitor from being thrown out under the action of semi-centrifugal rotation.
As shown in fig. 5, the dislocation mechanism 6b includes a fastening column 6b1, a rotating disc 6b2, and a cam 6b3, the rotating disc 6b2 is disposed on the lower surface of the fastening column 6b1 and is connected by electric welding, the two cams 6b3 are mounted on the outer surface of the fastening column 6b1 in a staggered manner and respectively have a gap, the cam 6b3 is connected with the fastening column 6b1 by electric welding and is connected with the movable buckle plate 6a32 by pushing, so as to facilitate the staggered surface electrolyte treatment of the capacitor, and prevent the existing upper layer from dropping to the lower layer, which results in useless work.
As shown in fig. 6, the quick suction structure 6c includes a rotating snap ring 6c1 and a movable post 6c2, wherein the movable post 6c2 is provided with a plurality of uniform and equidistant members respectively installed inside the rotating snap ring 6c1 and connected to the capacitor storage tank 6a35, which is beneficial to further processing the electrolyte overflowing from the outer surface of the core of the capacitor.
As shown in fig. 4-6, the material of the movable column 6c2 is the same as that of the anti-falling strip g2, and the movable column 6c2 is a rotatable structure, which is beneficial to adsorbing excessive electrolyte in the capacitor core which is rotated in a semi-centrifugal mode.
In summary, the double-layer buckle plate 6a and the dislocation mechanism 6b are matched with each other to perform semi-centrifugal treatment on the redundant electrolyte on the surface of the capacitor core, so as to prevent the electrolyte inside the core, which is originally saturated, from being thrown out when the traditional immersion machine performs liquid absorption treatment, and meanwhile, the capacitor placing groove 6a35 is used for protecting the end head of the capacitor and further absorbing the downstream electrolyte, so as to prevent the end head from being corroded, and the electrolyte separated out from the surface of the capacitor core is movably wiped under the action of the quick absorption structure 6 c.
The specific realization principle is as follows: when in use, the capacitor is required to be placed in the impregnation cylinder 5, and the electrolyte is filled into the impregnation cylinder under the action of the controller 2, so that the impregnation effect of the capacitor is further realized, after the impregnation is finished, the excess electrolyte is required to be treated due to the excessive amount of the electrolyte reserved for the work of the capacitor core, while the traditional impregnation machine carries out the treatment of the residual liquid, the excessive electrolyte is thrown out of the surface of the capacitor core by carrying out centrifugal rotation on the capacitor, because the capacitor core is provided with an end guide pin at one end, under the high-speed rotation effect of external force, the mutual 'racking' effect is easy to occur, so that the end guide pin is broken, the electrolyte drops downwards under the self-gravity effect, the electrolyte is likely to be collected while the end guide pin of the capacitor is downward, and meanwhile, the saturated capacitor core is subjected to the high-speed centrifugal rotation effect of the traditional impregnation machine, when the redundant electrolyte on the outer surface of the capacitor core is thrown out, the electrolyte in the capacitor core can be thrown out in a large amount, so that the electrolyte in the capacitor core is not fully saturated, and subsequent work is influenced.
Therefore, when the liquid suction device 6 is used for immersing the capacitor, the capacitor is placed in the capacitor placement groove 6a35, the electrolyte in the liquid storage tank 1 is filled into the impregnation cylinder 5 through the controller 2, so as to realize the impregnation work of the capacitor core, after the impregnation of the capacitor core is finished, the redundant electrolyte on the surface of the capacitor core needs to be further processed, the buckling column 6b1 drives the cam 6b3 to rotate under the action of the rotating disk 6b2, and pushes the connecting disk 6a33 to move towards two sides while being in contact with the double-pushing overflow structure 6a3, so that the capacitor core placed in the capacitor placement groove 6a35 does a semi-centrifugal pushing action under the back-and-forth pushing action of the movable buckle 6a32, further the redundant electrolyte on the surface of the capacitor core is precipitated, and the precipitated electrolyte is absorbed by the movable column 6c2 while being in contact with the movable buckle 6a32, thereby avoid traditional imbibition mechanism to break the saturation state originally of the inside electrolyte of condenser core, and it is when outwards promoting, the strip g2 is prevented falling through being equipped with does the guard action to condenser core upper and lower part, in order to avoid it to appear getting rid of the phenomenon outward, lead to appearing damaging, the end guide pin of condenser core then along end protection groove g4 back-off, thereby carry out the guard action, and utilize vacuum adsorption dish g5 to do the adsorption treatment to the electrolyte under down stream under self action of gravity, in order to avoid it to collect in condenser core end department, and then lead to its end to be corroded.
The invention solves the problem that after the impregnation of the prior art is finished, the excessive electrolyte needs to be treated because the working electrolyte of the capacitor core is excessive, while the traditional impregnation machine carries out the treatment of the residual liquid, the excessive electrolyte is thrown out of the surface of the capacitor core by carrying out centrifugal rotation on the capacitor, because one end of the capacitor core is provided with an end guide pin, mutual 'racking' action is easy to occur under the high-speed rotation action of external force, so that the end guide pin is broken, the electrolyte is inevitably dripped downwards under the self gravity action, the electrolyte is possibly collected when the end guide pin of the capacitor is downwards, meanwhile, the saturated capacitor core is thrown out more or less while the excessive electrolyte on the outer surface is thrown out under the high-speed centrifugal rotation action of the traditional impregnation machine, the invention utilizes the mutual matching of the double-pushing overflow structure and the dislocation mechanism to effectively carry out semi-centrifugal pushing treatment on the redundant working electrolyte after the impregnation of the capacitor core is finished, thereby avoiding that the electrolyte which is originally saturated in the capacitor core is thrown out by most electrolyte under the traditional centrifugal rotation liquid throwing effect, so that the impregnation of the capacitor is incomplete in the formal use process, and unnecessary accidents occur, under the dual cooperation effect of the capacitor placement groove and the quick absorption structure, the end of the capacitor is protected while semi-centrifugally absorbing liquid, so that the capacitor is prevented from being broken and polluted to cause corrosion under the action of external force, and the movable column is used for carrying out contact type rolling adsorption on the redundant electrolyte separated out from the surface of the capacitor core.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.