CN103744380A - A hydraulic equipment visualized information management system - Google Patents
A hydraulic equipment visualized information management system Download PDFInfo
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- CN103744380A CN103744380A CN201310733700.7A CN201310733700A CN103744380A CN 103744380 A CN103744380 A CN 103744380A CN 201310733700 A CN201310733700 A CN 201310733700A CN 103744380 A CN103744380 A CN 103744380A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a hydraulic equipment visualized information management system comprising a host monitoring computer in networked communication with a master control PLC via an industrial Ethernet. The master control PLC is in connection with a distributed IO module via a field bus PROFIBUS DP. The field bus PROFIBUS DP is also in connection with a HMI human machine interface and a fault information display. The distributed IO module is in connection with an equipment field switch, a field photoelectric switch, and an alarm indicating lamp. The hydraulic equipment visualized information management system is powerful in function, easy and convenient in manipulation, convenient in communication, and easy in achievement of network remote control monitoring. The system may collect information correlative to production on such as relative devices and quality management in a production line and controls lamps and audible alarms system distributed in a workshop after processing the information so as to achieve transparency of production information.
Description
technical field:
The present invention relates to information control technology in hydraulic equipment, specifically the hydraulic equipment visual information management system of a set of specialty.
background technology:
Hydraulic equipment visual information management system, is mainly used in the flexible intelligent information processings such as the fault alarm of hydraulic equipment, automatic control, Material control, production information.The operability of raising equipment and the visualized management of information.Design hydraulic equipment visual information management system concerning hydraulic equipment field, have following advantage and a breakthrough:
1. system can be collected and be produced relevant information, after being processed, controls and is distributed in equipment warning system everywhere.Thereby realize the transparence of production information.
On production line all for the monitoring of user management, systematic parameter configuration, system state and field data, the reference mark parameter of system information all can realize storage, statistical study and form.Realize the informationization of equipment.
summary of the invention:
The object of this invention is to provide a kind of hydraulic equipment visual information management system, this system is a kind of computer management tools of intelligent hydraulic equipment, can collect on production line relevant devices and quality management etc. and produce relevant information, after being processed, control is distributed in workshop light and sound warning system everywhere, thereby realizes the transparence of production information.
Technical scheme of the present invention:
Hydraulic equipment visual information management system, it is characterized in that: include ipc monitor computing machine, ipc monitor computing machine is by Industrial Ethernet and main control PLC connected network communication, main control PLC is connected with distributed I/O module by PROFIBUS field bus DP bus, in PROFIBUS field bus DP bus, be also connected with HMI man-machine interface, failure message display, distributed I/O module is connected with device context switch, on-the-spot optoelectronic switch, alarm lamp.
Described hydraulic equipment visual information management system, is characterized in that: described distributed I/O module is also connected with some on-the-spot annexes.
The present invention can carry out visualized management to fault alarm, process requirements, Material control, production information management, can control and show on hydraulic equipment on each station about component movement, status monitoring, Material control, process flow to and relevant production management information, real-time statistics is produced the operation conditions of quality condition, finished product situation and the production equipment of equipment, guarantee the product quality of equipment and the in good time supply of Production requirement material, realize the production of keeping in balance of equipment.
Fault alarm module, in hydraulic equipment on certain part while breaking down problem, system shows the relevant help information of fault therewith immediately, sends alerting signal simultaneously, related personnel can obtain help information within the shortest time, solves a problem promptly rapidly.After fault is got rid of, then press failure reset button, system is eliminated help information.
When equipment feeding station lacks material, system is sent the corresponding material request signal that lacks immediately, and notice mass transport personnel send on this station in time, and simultaneity factor records the information of mass transport, all data all can be imported to factory level logistics data storehouse, realize automatic material information management.
System can carry out production time control and management, and system can show such as relevant information such as work hours, servicing time, time of having a rest, quitting times, and have the inquiry of historical data function.Simultaneously according to the requirement of production technology, the operation of production control line automatically.
Various productions, the facility information of production operation and managerial personnel's needs can also be collected, be added up to system, make production management personnel and producers can see at a glance current whole production, status of equipment, be convenient to production control rhythm, reason and root that analysis of failure occurs, the rationality of analyzing production technology and equipment configuration, reduces the number of times that fault occurs to greatest extent, improves product percent of pass, reduce and stop the line time, improve product yield.
Control monitoring and controlling system and adopt Client/Server framework.The main supervisory control comuter of usining is held as Server, and hold as Client on-the-spot other working point, realizes centralized management, decentralised control, and data unified management, system is real-time data collection at the scene both, and You Neng office arranges, monitoring production status; Main supervisory control comuter has again information issuing function, has realized at workshop level and has consulted form, has both guaranteed the realization of current function, guarantees data security, and facilitates user management, is convenient to again the expansion of function in the future.
Visual information management system is all born all information acquisitions and control by main control PLC, upper monitoring computing machine is only born user management, systematic parameter configuration, system monitoring, data base administration, analysis, statistics, printing reports work.Once network communication interruption or host computer break down, PLC still can normally work, and the control function of whole system still can normally be moved, and can not affect production, and the reliability of whole system is high.
Advantage of the present invention is:
The present invention is not only powerful, simple, convenient, and easy communication, is easy to realize network remote monitoring; System can be collected on production line relevant devices and quality management etc. and be produced relevant information, and after being processed, control is distributed in workshop light and sound warning system everywhere, thereby realizes the transparence of production information.
accompanying drawing explanation:
Fig. 1 is the composition diagram of hydraulic equipment visual information management system of the present invention.
Fig. 2 is the functional diagram of hydraulic equipment visual information management system of the present invention.
Fig. 3 is the workflow diagram of hydraulic equipment visual information management system of the present invention.
embodiment:
As shown in Figure 1, hydraulic equipment visual information management system, include ipc monitor computing machine 1, ipc monitor computing machine 1 is by Industrial Ethernet 10 and main control PLC 3 connected network communications, main control PLC 3 is connected with distributed I/O module 6 by PROFIBUS field bus DP bus 11, in PROFIBUS field bus DP bus 11, be also connected with HMI man-machine interface 4, failure message display 5, distributed I/O module 6 is connected with device context switch 7, on-the-spot optoelectronic switch 8, alarm lamp 9 and some on-the-spot annexes 2.
Ipc monitor computing machine 1 and its built-in upper data processing software are as the Server end of system, and the data management of concentrating completion system, realizes data unified management.System is real-time data collection at the scene both, and You Neng office arranges, monitoring production status; Also there is information issuing function simultaneously, realize and at workshop level, consult form, the work such as systematic parameter configuration, system monitoring, data base administration, analysis, statistics, printing reports.
Industrial Ethernet 10 is the physical connections that realize between host computer and main control PLC 3.For host computer, to the collection of field data and field control parameter and technique, need to arrange by host computer and be delivered to on-the-spot main control PLC 3, realize the network interconnection between production schedule layer and equipment execution level.
PROFIBUS field bus DP bus 11 are main control PLC 3 with distrbuted IO between network be connected, by Profibus bus, field controller, I/O module, field data display, production line controller etc., be connected, complete the network interconnection between field apparatus execution level and equipment key-course.
Shown in Fig. 2 and Fig. 3, the present invention can carry out visualized management to Material control module, fault alarm module, process requirements module and production information management module.
Material control module, when in hydraulic equipment, feeding station lacks material, system is sent the corresponding material request signal that lacks immediately, notice mass transport personnel send on this station in time, simultaneity factor records the information of mass transport, all data all can be imported to factory level logistics data storehouse, realize automatic material information management.
Fault alarm module, in hydraulic equipment on certain part while breaking down problem, system shows the relevant help information of fault therewith immediately, sends alerting signal simultaneously, related personnel can obtain help information within the shortest time, solves a problem promptly rapidly.After fault is got rid of, then press failure reset button, system is eliminated help information.
Process requirements module and production information management module, system is according to the requirement of production technology, and automatic data processing library information carries out the operation of parameter configuration, production control line and system is monitored equipment.Various productions, facility information that system needs collection, statistics production operation and managerial personnel automatically, make production management personnel and producers can see at a glance current whole production, status of equipment, be convenient to production control rhythm, reason and root that analysis of failure occurs, the rationality of analyzing production technology and equipment configuration, reduces the number of times that fault occurs to greatest extent, improves product percent of pass, reduce and stop the line time, improve product yield.Realize the information visualization management of hydraulic equipment.
Shown in Fig. 3, the working-flow signal of hydraulic equipment visual information management system of the present invention, hydraulic equipment visual information management system is received layer of production management and is issued the production schedule, the product type and parameter and the material type that by material, need Module Generation to produce.By technique, need module to draw production technology, and send instruction and the information of how to produce.System is delivered to production execution level by material requirement and process requirements information, has been controlled the control of production technology by main control PLC, and production information management module is by various production informations and data processing work in processing production process in process of production.By failure message module, complete production run in process of production and operating personnel link up feedback.System completes the collection of production data and is delivered in production control layer carries out Centralized Monitoring and data processing on upper monitoring computing machine.
Claims (2)
1. hydraulic equipment visual information management system, it is characterized in that: include ipc monitor computing machine, ipc monitor computing machine is by Industrial Ethernet and main control PLC connected network communication, main control PLC is connected with distributed I/O module by PROFIBUS field bus DP bus, in PROFIBUS field bus DP bus, be also connected with HMI man-machine interface, failure message display, distributed I/O module is connected with device context switch, on-the-spot optoelectronic switch, alarm lamp.
2. hydraulic equipment visual information management system according to claim 1, is characterized in that: described distributed I/O module is also connected with some on-the-spot annexes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310733700.7A CN103744380A (en) | 2013-12-26 | 2013-12-26 | A hydraulic equipment visualized information management system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310733700.7A CN103744380A (en) | 2013-12-26 | 2013-12-26 | A hydraulic equipment visualized information management system |
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| CN103744380A true CN103744380A (en) | 2014-04-23 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111473023A (en) * | 2020-04-22 | 2020-07-31 | 中国飞机强度研究所 | Intelligent monitoring system and positioning method for resonance of hydraulic cylinder |
Citations (4)
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| CN200986666Y (en) * | 2006-12-14 | 2007-12-05 | 天津市天锻压力机有限公司 | Isothermal forging hydraulic pressure machine monitor system |
| CN101131583A (en) * | 2007-09-27 | 2008-02-27 | 天津市天锻压力机有限公司 | PLC bus line connecting structure used for hydraulic press |
| CN101164718A (en) * | 2006-10-19 | 2008-04-23 | 天津市天锻压力机有限公司 | Numerically-controlled forging hydraulic press capable of realizing workpiece automatic centering |
| CN102331768A (en) * | 2011-08-19 | 2012-01-25 | 天津市天锻压力机有限公司 | Numerical control system of automatic powder feeding device |
-
2013
- 2013-12-26 CN CN201310733700.7A patent/CN103744380A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101164718A (en) * | 2006-10-19 | 2008-04-23 | 天津市天锻压力机有限公司 | Numerically-controlled forging hydraulic press capable of realizing workpiece automatic centering |
| CN200986666Y (en) * | 2006-12-14 | 2007-12-05 | 天津市天锻压力机有限公司 | Isothermal forging hydraulic pressure machine monitor system |
| CN101131583A (en) * | 2007-09-27 | 2008-02-27 | 天津市天锻压力机有限公司 | PLC bus line connecting structure used for hydraulic press |
| CN102331768A (en) * | 2011-08-19 | 2012-01-25 | 天津市天锻压力机有限公司 | Numerical control system of automatic powder feeding device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111473023A (en) * | 2020-04-22 | 2020-07-31 | 中国飞机强度研究所 | Intelligent monitoring system and positioning method for resonance of hydraulic cylinder |
| CN111473023B (en) * | 2020-04-22 | 2022-05-13 | 中国飞机强度研究所 | Intelligent monitoring system and positioning method for resonance of hydraulic cylinder |
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Application publication date: 20140423 |
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