CN103741906A - Imitation ceramic wallboard coated with ultraviolet resistant coating and preparation method of imitation ceramic wallboard - Google Patents
Imitation ceramic wallboard coated with ultraviolet resistant coating and preparation method of imitation ceramic wallboard Download PDFInfo
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- CN103741906A CN103741906A CN201310742156.2A CN201310742156A CN103741906A CN 103741906 A CN103741906 A CN 103741906A CN 201310742156 A CN201310742156 A CN 201310742156A CN 103741906 A CN103741906 A CN 103741906A
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Abstract
The invention relates to an imitation ceramic wallboard coated with an ultraviolet resistant coating and a preparation method of the imitation ceramic wallboard. The imitation ceramic wallboard comprises an imitation ceramic base layer (1), an imitation ceramic forming layer (2) and the ultraviolet resistant coating (3), the imitation ceramic forming layer (2) is arranged on the outer surface of the imitation ceramic base layer (1), the ultraviolet resistant coating (3) is sprayed on the imitation ceramic forming layer (2), and pigments with imitation ceramic colors are added into the imitation ceramic base layer (1). The preparation method includes the process steps: respectively adding the pigments with the imitation ceramic colors according to production requirements after mixing coal gangue fiber particles, macromolecular fireproof modified materials, silica-alumina clinker and stearic acid, and drying and stirring the pigments at the temperature of 150 DEG C; mixing the pigments with the coal gangue fiber particles, the macromolecular fireproof modified materials, the silica-alumina clinker and the stearic acid for 20 minutes and then injecting the mixture into a mould with imitation ceramic textures; spraying the ultraviolet resistant coating on the outer decorative surface of a formed product. The imitation ceramic wallboard is simple and convenient to operate and attractive in appearance, working procedures are simplified, environments are protected, and energy is saved.
Description
Technical field
The invention belongs to building board field, be specifically related to a kind of imitative ceramic wallboard that scribbles uvioresistant coating and preparation method thereof.
Background technology
Along with the development of building finishing, people are also more and more higher to the requirement of finishing, especially in the selection of material, not only require reasonable price, economical and practical, also elegant in appearance, meet environmental requirement.
At building field, in the making of exterior wall, the block building materials of general employing are built by laying bricks or stones, and then in its outside, add insulation, plaster, Puttying, swabbing or subsides exterior wall tile or on keel, drape wall, the operation that need to carry out multiplex's kind could finally complete the complete construction of exterior wall, causes thus that operation is complicated, complicated operation, long construction period.
Summary of the invention
Technical problem to be solved by this invention is exactly a kind of imitative ceramic wallboard that scribbles uvioresistant coating having proposed for problems of the prior art a kind of simple operation, operation simplification, good looking appearance, environmental protection and energy saving and preparation method thereof.
The technical solution used in the present invention:
A kind of imitative ceramic wallboard that scribbles uvioresistant coating, it comprises imitative ceramic basic unit 1, imitative forming process of ceramics layer 2 and uvioresistant coating 3, imitative ceramic basic unit 1 external surface is provided with an imitative forming process of ceramics layer 2, on imitative forming process of ceramics layer 2, is coated with one deck uvioresistant coating 3;
Described imitative ceramic basic unit 1 is by 50-75%(weight) gangue fiber grain, 15-35%(weight) material modified, the 8-25%(weight of macromolecule fire prevention) sial grog and 0.1-10%(weight) the stearic acid pigment that adds imitative ceramic color after mixing makes.
A preparation method who scribbles the imitative ceramic wallboard of uvioresistant coating, comprises the following steps:
(1) by 50-75%(weight) gangue fiber grain, 15-35%(weight) material modified, the 8-25%(weight of macromolecule fire prevention) sial grog and 0.1-10%(weight) the stearic acid pigment that adds imitative ceramic color after mixing makes;
(2) the pigment of imitative ceramic color is added in the mixture in step (1), dry under 150 ° of states, stirring, mix 20 minutes, makes imitative ceramic basic unit;
(3) by step, the imitative ceramic basic unit in (2) carries out being injected in the mould of imitative ceramic texture after granulation, makes it form described imitative ceramic wallboard shape;
(4) according to requirement of engineering, the imitative ceramic wallboard of previous step is processed by size and dimension requirement;
(5) the imitative ceramic wallboard processing in step (4) is sprayed to anti-ultraviolet paint in professional spraying equipment;
(6) imitative ceramic wallboard packing dried preparation in step (5) is placed.
the present invention compared with prior art its beneficial effect is:
1. imitative ceramic wallboard fireproof performance of the present invention reaches A grade standard, fire endurance > 2h;
2. lightweight;
3. reusable edible, the advantages such as Optional assembling;
4. durable, the life-span is long, higher than plastics hardness;
5. there is good characteristic, can not produce crack, warpage, add colorant, overlay film or composite skins to can be made into various goods lucuriant in design;
6. there is the processability of thermoplastic, easily moulding;
7. can cut, bonding, be connected and fixed with nail or bolt, paintable, product specification shape can require to adjust according to user, flexibility is large;
8. be not afraid of damage by worms, ageing-resistant, corrosion-resistant, water imbibition is little, can hygroscopic deformation etc.;
9. environment-friendly type, 100% containing harmful materials such as asbestos, formaldehyde, benzene;
10. preparation technology's advantages of simple of the present invention, process costs is low, convenient operation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
The specific embodiment
embodiment 1
A kind of imitative ceramic wallboard that scribbles uvioresistant coating, it comprises imitative ceramic basic unit 1, imitative forming process of ceramics layer 2 and uvioresistant coating 3, imitative ceramic basic unit 1 external surface includes an imitative forming process of ceramics layer 2, on imitative forming process of ceramics layer 2, is coated with one deck uvioresistant coating 3;
Described imitative forming process of ceramics layer 2 is imitative outdoor tile texture layer; Described uvioresistant coating 3 is commercially available antiultraviolet paint vehicle; Described imitative ceramic basic unit 1 is by 50%(weight) gangue fiber grain, 35%(weight) material modified, the 10%(weight of macromolecule fire prevention) sial grog and 5%(weight) the stearic acid pigment that adds imitative ceramic tile color after mixing makes.
A preparation method who scribbles the imitative ceramic wallboard of uvioresistant coating, comprises the following steps:
(1) by 50%(weight) gangue fiber grain, 35%(weight) material modified, the 10%(weight of macromolecule fire prevention) sial grog and 5%(weight) stearic acid mixes;
(2) the pigment of imitative ceramic tile color is added in the mixture in step (1), dry under 150 ° of states, stirring, mix 20 minutes, makes imitative ceramic basic unit;
(3) by step, the imitative ceramic basic unit in (2) carries out being injected in the mould of imitative outdoor tile texture after granulation, makes it form the wallboard shape of imitative outdoor tile texture;
(4) according to requirement of engineering, the wallboard of previous step is processed by size and dimension requirement;
(5) the wallboard processing in step (4) is sprayed to anti-ultraviolet paint in professional spraying equipment;
(6) the wallboard packing of parian texture dried preparation in step (5) is placed.
embodiment 2
A kind of imitative ceramic wallboard that scribbles uvioresistant coating, it comprises imitative ceramic basic unit 1, imitative forming process of ceramics layer 2 and uvioresistant coating 3, imitative ceramic basic unit 1 external surface includes an imitative forming process of ceramics layer 2, on imitative forming process of ceramics layer 2, is coated with one deck uvioresistant coating 3;
Described imitative forming process of ceramics layer 2 is imitative horizontal stripe ceramic tile texture layer; Described uvioresistant coating 3 is commercially available antiultraviolet paint vehicle; Described imitative ceramic basic unit 1 is by 75%(weight) gangue fiber grain, 15%(weight) material modified, the 8%(weight of macromolecule fire prevention) sial grog and 2%(weight) the stearic acid pigment that adds imitative ceramic tile color after mixing makes.
A preparation method who scribbles the imitative ceramic wallboard of uvioresistant coating, comprises the following steps:
(1) by 75%(weight) gangue fiber grain, 15%(weight) material modified, the 8%(weight of macromolecule fire prevention) sial grog and 2%(weight) stearic acid mixes;
(2) the pigment of imitative ceramic tile color is added in the mixture in step (1), dry under 150 ° of states, stirring, mix 20 minutes, makes imitative ceramic basic unit;
(3) by step, the imitative ceramic basic unit in (2) carries out being injected in the mould of imitative horizontal stripe ceramic tile texture after granulation, makes it form the wallboard shape of imitative horizontal stripe ceramic tile texture;
(4) according to requirement of engineering, the wallboard of previous step is processed by size and dimension requirement;
(5) the wallboard processing in step (4) is sprayed to anti-ultraviolet paint in professional spraying equipment;
(6) the wallboard packing of imitative horizontal stripe ceramic tile texture dried preparation in step (5) is placed.
According to technical specifications such as < < architectural coating stone material test method > >, the indices of common materials for wall and imitative ceramic wallboard of the present invention is carried out to contrast test.Experimental data sees the following form:
(1) imitative ceramic wallboard of the present invention and the comparison of different-thickness aerated concrete outer wall thermal transmittance index, as table 1:
Table 1
| The exterior wall thickness (mm) of setting | Gas concrete thermal transmittance (W/m2K) | This product thermal transmittance (W/m2K) |
| 200 | 0.83 | 0.59 |
| 250 | 0.69 | 0.50 |
| 300 | 0.59 | 0.45 |
| 350 | 0.51 | 0.40 |
(2) surface density, the comparison of sound transmission loss index of imitative ceramic wallboard of the present invention and different partition materials, as table 2:
Table 2
| Classification | Reinforced concrete multi-hole board | Light block wall | This product |
| Surface density (kg/m2) | 200 | ≤80 | ≤56 |
| Sound transmission loss (dB) | ≤45 | ≤40 | ≤46 |
Note: the material thickness in sound transmission loss index is pressed 360mm and set.
(3) imitative ceramic wallboard of the present invention and the comparison of existing index standard, as table 3, table 4:
Table 3
| Classification | GB | This product |
| Shock resistance (standard sand pocket/time) | 5 shock plate faces of > are harmless | 10 shock plate faces of > are harmless |
| Bending resistance failure load, plate deadweight multiple | Load plate weighs 1.5 times of load | Load plate weighs 3 times of load, and plate does not ftracture |
Table 4
| Classification | Air-entrained concrete building block | This product |
| Compressive strength (MPa) | ≥3.5 | 5.3 |
| Moisture content (%) | ≤6-8 | 0.09 |
| Coefficient of softening | ≥0.8 | 0.96 |
(4) frost resistance: flawless, surface is unchanged;
(5) hanging force (N): >=1000;
(6) Compressive failure load: 325KN;
(7) surface density: 56Kg/ ㎡;
(8) thermal transmittance: 0.52W/(㎡ * K).
Claims (2)
1. one kind scribbles the imitative ceramic wallboard of uvioresistant coating, it comprises imitative ceramic basic unit (1), imitative forming process of ceramics layer (2) and uvioresistant coating (3), it is characterized in that: imitative ceramic basic unit (1) external surface includes an imitative forming process of ceramics layer (2), on imitative forming process of ceramics layer (2), is coated with one deck uvioresistant coating (3);
Described imitative ceramic basic unit (1) is by 50-75%(weight) gangue fiber grain, 15-35%(weight) material modified, the 8-25%(weight of macromolecule fire prevention) sial grog and 0.1-10%(weight) the stearic acid pigment that adds imitative ceramic color after mixing makes.
2. the preparation method of a kind of imitative ceramic wallboard that scribbles uvioresistant coating claimed in claim 1, is characterized in that comprising the following steps:
(1) by 50-75%(weight) gangue fiber grain, 15-35%(weight) material modified, the 8-25%(weight of macromolecule fire prevention) sial grog and 0.1-10%(weight) stearic acid mixes;
(2) the pigment of imitative ceramic color is added in the mixture in step (1), dry under 150 ° of states, stirring, mix 20 minutes, makes imitative ceramic basic unit;
(3) by step, the imitative ceramic basic unit in (2) carries out being injected in the mould of imitative ceramic texture after granulation, makes it form described imitative ceramic wallboard shape;
(4) according to requirement of engineering, the imitative ceramic wallboard of previous step is processed by size and dimension requirement;
(5) the imitative ceramic wallboard processing in step (4) is sprayed to anti-ultraviolet paint in professional spraying equipment;
(6) imitative ceramic wallboard packing dried preparation in step (5) is placed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310742156.2A CN103741906B (en) | 2013-12-30 | 2013-12-30 | A kind of imitative ceramic wallboard scribbling ultraviolet resistant and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310742156.2A CN103741906B (en) | 2013-12-30 | 2013-12-30 | A kind of imitative ceramic wallboard scribbling ultraviolet resistant and preparation method thereof |
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| Publication Number | Publication Date |
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| CN103741906A true CN103741906A (en) | 2014-04-23 |
| CN103741906B CN103741906B (en) | 2016-01-20 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05187115A (en) * | 1992-01-13 | 1993-07-27 | Isaburo Nakatsuka | Decorative panel for construction |
| CN1459537A (en) * | 2002-05-24 | 2003-12-03 | 罗巨国 | Waterproof heat insulating decorative imitating ceramic composite board |
| CN1528578A (en) * | 2003-10-01 | 2004-09-15 | 宏 刘 | Method for producing building block |
| CN201056545Y (en) * | 2007-06-29 | 2008-05-07 | 南昌晶环材料科技有限公司 | Ceramic imitated general sheet material with glass fiber and magnesium material flat plate as substrate |
| CN102152501A (en) * | 2010-11-15 | 2011-08-17 | 易科美德（天津）环保建材有限公司 | Baseplate of integral heat-preservation and energy-saving plate and preparation method thereof |
| CN202596080U (en) * | 2012-04-26 | 2012-12-12 | 陈国坚 | Environmentally-friendly ceramic tile imitation |
-
2013
- 2013-12-30 CN CN201310742156.2A patent/CN103741906B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05187115A (en) * | 1992-01-13 | 1993-07-27 | Isaburo Nakatsuka | Decorative panel for construction |
| CN1459537A (en) * | 2002-05-24 | 2003-12-03 | 罗巨国 | Waterproof heat insulating decorative imitating ceramic composite board |
| CN1528578A (en) * | 2003-10-01 | 2004-09-15 | 宏 刘 | Method for producing building block |
| CN201056545Y (en) * | 2007-06-29 | 2008-05-07 | 南昌晶环材料科技有限公司 | Ceramic imitated general sheet material with glass fiber and magnesium material flat plate as substrate |
| CN102152501A (en) * | 2010-11-15 | 2011-08-17 | 易科美德（天津）环保建材有限公司 | Baseplate of integral heat-preservation and energy-saving plate and preparation method thereof |
| CN202596080U (en) * | 2012-04-26 | 2012-12-12 | 陈国坚 | Environmentally-friendly ceramic tile imitation |
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| Publication number | Publication date |
|---|---|
| CN103741906B (en) | 2016-01-20 |
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