CN103741865A - Faux brick wall body made of silicon-aluminum composite material and preparation process of faux brick wall body - Google Patents

Faux brick wall body made of silicon-aluminum composite material and preparation process of faux brick wall body Download PDF

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CN103741865A
CN103741865A CN201310742311.0A CN201310742311A CN103741865A CN 103741865 A CN103741865 A CN 103741865A CN 201310742311 A CN201310742311 A CN 201310742311A CN 103741865 A CN103741865 A CN 103741865A
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weight
wall body
composite material
brick wall
imitative
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CN103741865B (en
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程凤岐
王东彬
柳意安
胡梁
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Abstract

The invention relates to a faux brick wall body made of a silicon-aluminum composite material and a preparation process of the faux brick wall body. The process comprises the following steps of (1) collectively injecting faux brick pigment and the silicon-aluminum composite material into a faux brick wall body forming mold; (2) molding the mixture into a faux brick wall body under the temperature condition of 150 DEG C; (3) opening the mold to take out the faux brick wall body after the molding is completed, and spraying an anti-ultraviolet material onto the surface of the faux brick wall body, wherein the silicon-aluminum composite material is formed by mixing gangue fibers, high molecular co-blended fireproof modified material, silicon-aluminum clinker and stearic acid. The faux brick wall body comprises a silicon-aluminum composite material basic layer, a faux brick layer and an anti-ultraviolet layer, which are sequentially arranged from inside to outside. The faux brick wall body is molded in one step on the production line and slightly subjected to the variation of the ambient temperature; the anti-ultraviolet material is sprayed by adopting a profession device, so that the effect for resisting the radiation of the ultraviolet is good, the service life is long, the structure is stable, the strength is high, and the anti-seismic effect is good.

Description

Imitative brick wall body and preparation technology thereof that a kind of aluminium silicon composite material is made
Technical field
The present invention relates to building board field, be specifically related to imitative brick wall body and preparation technology thereof that a kind of aluminium silicon composite material is made.
Background technology
Along with the development of building finishing, people are also more and more higher to the requirement of finishing, especially in the selection of material, not only require reasonable price, economical and practical, also elegant in appearance, meet environmental requirement.
At building field, in the making of exterior wall, the block building materials of general employing are built by laying bricks or stones, and then in its outside, add insulation, plaster, Puttying, swabbing or subsides exterior wall tile or on keel, drape wall, the operation that need to carry out multiplex's kind could finally complete the complete construction of exterior wall, causes thus that operation is complicated, complicated operation, long construction period.
Summary of the invention
The object of the invention is to, for above-mentioned deficiency, provide a kind of simple operation, operation to simplify, have the due feature of brick, the imitative brick wall body that effective, the Stability Analysis of Structures of uvioresistant and the low aluminium silicon composite material of input cost are made simultaneously.
Another object of the present invention is to, the preparation technology of the imitative brick wall body that a kind of aluminium silicon composite material makes is provided.
In order to realize object of the present invention, the technological means of taking is as follows: the preparation technology of the imitative brick wall body that a kind of aluminium silicon composite material is made, comprises the following steps:
(1) by imitative brick pigment and the common body of wall moulding form that injects imitative brick of described aluminium silicon composite material;
(2) in temperature, be that under the condition of 150 °, injection mo(u)lding forms imitative brick wall body;
(3), after moulding finishes, described imitative brick wall body is taken out in die sinking, at its surface spraying ultraviolet ray-resistant material;
Wherein, aluminium silicon composite material described above is comprised of the raw material of following percentage by weight:
Gangue fiber 50-75%, polymer blended fire prevention are material modified 15-35%, sial grog 8-25%, and stearic acid 0.1-10% mixes;
Described polymer blended fire prevention is material modified by 40-60%(weight) polymer blended material modified and 40-60%(weight) chemical assistant form;
Wherein, described polymer blended material modified be to be mixed according to 1:1 by wherein a kind of in polyethylene, polyvinyl chloride or the haloflex of mixture A and middle density; This mixture A is by 60-90%(weight) enhanced polypropylene and 10-40%(weight) active silica-alumina material mix, the order number of active silica-alumina material is more than 1250-8000 orders;
Described chemical assistant is by 50-60%(weight) Firebrake ZB, 5-10%(weight) aluminium hydroxide and 30-35%(weight) three kinds of alukalins mix with 1-5% mixture B after mixing again; This mixture B is mixed according to 1:1 by antimony oxide and TDE.
Further, described imitative brick pigment be injected into that polymer blended fire prevention is material modified, in sial grog, stearic acid.
Further, before described aluminium silicon composite material being placed in to the mould of imitative brick, after first material modified polymer blended fire prevention, sial grog, stearic acid being dried, being stirred with imitative brick pigment under the state of 150 °, mix 20 minutes, gangue is pressed in high temperature furnace to standard drawing fiber shape simultaneously, and be first placed in imitative bricks die, then the material mixing is filled in imitative bricks die, is integrated with gangue fiber reinforcement.
Imitative brick wall body prepared by a kind of preparation technology of the imitative brick wall body of making according to aluminium silicon composite material, comprise aluminium silicon composite material basic unit, imitative brick layer and uvioresistant layer, described aluminium silicon composite material basic unit, imitative brick layer and uvioresistant layer set gradually from inside to outside; The casing play that described aluminium silicon composite material basic unit consists of gangue fiber and the filler being arranged in casing play form, and described filler is material modified by polymer blended fire prevention, sial grog, stearic acid and imitative brick pigment form.
Wherein aluminium silicon composite material basic unit described above is comprised of the raw material of following percentage by weight:
Gangue fiber 50-75%, polymer blended fire prevention are material modified 15-35%, sial grog 8-25%, and stearic acid 0.1-10% mixes with imitative brick pigment;
Described polymer blended fire prevention is material modified by 40-60%(weight) polymer blended material modified and 40-60%(weight) chemical assistant form;
Wherein, described polymer blended material modified be to be mixed according to 1:1 by wherein a kind of in polyethylene, polyvinyl chloride or the haloflex of mixture A and middle density; This mixture A is by 60-90%(weight) enhanced polypropylene and 10-40%(weight) active silica-alumina material mix, the order number of active silica-alumina material is more than 1250-8000 orders;
Described chemical assistant is by 50-60%(weight) Firebrake ZB, 5-10%(weight) aluminium hydroxide and 30-35%(weight) three kinds of alukalins mix with 1-5% mixture B after mixing again; This mixture B is mixed according to 1:1 by antimony oxide and TDE.
Beneficial effect of the present invention: imitative brick wall body of the present invention once moulding on production line, be subject to variation of ambient temperature affect little, water resistance good, owing to adopting professional equipment spraying ultraviolet ray-resistant material, resist the effective of ultraviolet radiation, long service life, Stability Analysis of Structures, intensity is high, anti seismic efficiency is good, and cost is low simultaneously, convenient operation.
Accompanying drawing explanation
Fig. 1 is the structural representation of the imitative brick wall body made of aluminium silicon composite material of the present invention.
The specific embodiment
Embodiments of the present invention will be prepared respectively imitative blue bricks body of wall, imitative common brick body of wall and imitative second-hand brick body of wall by aluminium silicon composite material.
Aluminium silicon composite material used in above-mentioned body of wall is comprised of the raw material of following percentage by weight:
Gangue fiber 50-75%, polymer blended fire prevention are material modified 15-35%, sial grog 8-25%, and stearic acid 0.1-10% mixes;
Described polymer blended fire prevention is material modified by 40-60%(weight) polymer blended material modified and 40-60%(weight) chemical assistant form;
Wherein, described polymer blended material modified be to be mixed according to 1:1 by wherein a kind of in polyethylene, polyvinyl chloride or the haloflex of mixture A and middle density; This mixture A is by 60-90%(weight) enhanced polypropylene and 10-40%(weight) active silica-alumina material mix, the order number of active silica-alumina material is more than 1250-8000 orders;
Described chemical assistant is by 50-60%(weight) Firebrake ZB, 5-10%(weight) aluminium hydroxide and 30-35%(weight) three kinds of alukalins mix with 1-5% mixture B after mixing again; This mixture B is mixed according to 1:1 by antimony oxide and TDE.
Tell about respectively each embodiment below.
Embodiment 1: the imitative blue bricks body of wall of preparation:
A preparation technology for the imitative blue bricks body of wall that aluminium silicon composite material is made, comprises the following steps:
(1) will imitate that blue bricks pigment injects that polymer blended fire prevention is material modified, sial grog, stearic acid, then under the state of 150 °, be dried, be uniformly mixed 20 minutes; Gangue is placed in imitative blue bricks mould by standard drawing fiber shape in high temperature furnace simultaneously, and then the material mixing is filled in imitative blue bricks mould, be integrated with gangue fiber reinforcement.
(2) in temperature, be that under the condition of 150 °, injection mo(u)lding forms imitative blue bricks body of wall;
(3) after moulding finishes, described imitative blue bricks body of wall is taken out in die sinking, and at its body of wall, during as wall face, surface spraying ultraviolet ray-resistant material, during as partition wall, does not need to spray this material.
Wherein, the aluminium silicon composite material in embodiment 1 is comprised of the raw material of following percentage by weight: gangue fiber 50%, polymer blended fire prevention are material modified 15%, sial grog 25%, stearic acid 10%; Wherein: the fibre length of gangue fiber is 2.1-4.1mm, central average diameter is 0.01-1.0mm, and aspect ratio is 25-110; Sial grog is the sial grog that gangue cooks, and its order number is 50-300 orders.
The chemical assistant that the polymer blended material modified and percentage by weight that the polymer blended fire prevention of above-mentioned material is material modified is 40% by percentage by weight is 60% forms; Described polymer blended material modified be to be mixed according to 1:1 by the polyethylene of mixture A and middle density; The active silica-alumina material that the enhanced polypropylene that this mixture A is is 60% by percentage by weight and percentage by weight are 40% mixes, and the order number of active silica-alumina material is more than 1250-8000 orders; Enhanced polypropylene is that percentage by weight is that 30% polypropylene, percentage by weight are that 40% clinker of kaolin, percentage by weight are that 10% titanium dioxide and percentage by weight are that 20% active silica-alumina material is mixed.
Described chemical assistant is to be that 50% Firebrake ZB, percentage by weight are that 10% aluminium hydroxide is to mix with 5% mixture B after three kinds of 35% alukalins mix with percentage by weight again by percentage by weight; This mixture B is mixed according to 1:1 by antimony oxide and TDE; The order number of aluminium hydroxide, alukalin is 1250-8000 orders.
Embodiment 2: the imitative common brick body of wall of preparation:
A preparation technology for the imitative common brick body of wall that aluminium silicon composite material is made, comprises the following steps:
(1) will imitate that common brick pigment injects that polymer blended fire prevention is material modified, sial grog, stearic acid, then under the state of 150 °, be dried, be uniformly mixed 20 minutes; Gangue is placed in imitative common brick mould by standard drawing fiber shape in high temperature furnace simultaneously, and then the material mixing is filled in imitative common brick mould, be integrated with gangue fiber reinforcement.
(2) in temperature, be that under the condition of 150 °, injection mo(u)lding forms imitative common brick body of wall;
(3) after moulding finishes, described imitative common brick body of wall is taken out in die sinking, and at its body of wall, during as wall face, surface spraying ultraviolet ray-resistant material, during as partition wall, does not need to spray this material.
Wherein, the aluminium silicon composite material in embodiment 2 is comprised of the raw material of following percentage by weight: gangue fiber 75%, polymer blended fire prevention are material modified 15%, sial grog 8%, and stearic acid 2% mixes; Wherein: the fibre length of gangue fiber is 2.1-4.1mm, central average diameter is 0.01-1.0mm, and aspect ratio is 25-110; Sial grog is the sial grog that gangue cooks, and its order number is 50-300 orders.
The chemical assistant that the polymer blended material modified and percentage by weight that above-mentioned polymer blended fire prevention is material modified is 60% by percentage by weight is 40% forms; Described polymer blended material modified be to be mixed according to 1:1 by mixture A and polyvinyl chloride; The active silica-alumina material that the enhanced polypropylene that this mixture A is is 90% by percentage by weight and percentage by weight are 10% mixes, and the order number of active silica-alumina material is more than 1250-8000 orders; Enhanced polypropylene is that percentage by weight is that 30% polypropylene, percentage by weight are that 40% clinker of kaolin, percentage by weight are that 10% titanium dioxide and percentage by weight are that 20% active silica-alumina material is mixed.
Described chemical assistant is to be that 60% Firebrake ZB, percentage by weight are that 5% aluminium hydroxide is to mix with 5% mixture B after three kinds of 30% alukalins mix with percentage by weight again by percentage by weight; This mixture B is mixed according to 1:1 by antimony oxide and TDE; The order number of aluminium hydroxide, alukalin is 1250-8000 orders.
Embodiment 3: the imitative second-hand brick body of wall of preparation;
A preparation technology for the imitative second-hand brick body of wall that aluminium silicon composite material is made, comprises the following steps:
(1) will imitate that second-hand brick pigment injects that polymer blended fire prevention is material modified, sial grog, stearic acid, then under the state of 150 °, be dried, be uniformly mixed 20 minutes; Gangue is placed in imitative second-hand brick mould by standard drawing fiber shape in high temperature furnace simultaneously, and then the material mixing is filled in imitative second-hand brick mould, be integrated with gangue fiber reinforcement.
(2) in temperature, be that under the condition of 150 °, injection mo(u)lding forms imitative second-hand brick body of wall;
(3) after moulding finishes, described imitative second-hand brick body of wall is taken out in die sinking, and at its body of wall, during as wall face, surface spraying ultraviolet ray-resistant material, during as partition wall, does not need to spray this material.
Wherein, the aluminium silicon composite material in embodiment 3 is comprised of the raw material of following percentage by weight: gangue fiber 60%, polymer blended fire prevention are material modified 30%, sial grog 9%, and stearic acid 1% mixes; Wherein: the fibre length of gangue fiber is 2.1-4.1mm, central average diameter is 0.01-1.0mm, and aspect ratio is 25-110; Sial grog is the sial grog that gangue cooks, and its order number is 50-300 orders.
The chemical assistant that the polymer blended material modified and percentage by weight that above-mentioned polymer blended fire prevention is material modified is 50% by percentage by weight is 50% forms; Described polymer blended material modified be to be mixed according to 1:1 by mixture A and haloflex; The active silica-alumina material that the enhanced polypropylene that this mixture A is is 70% by percentage by weight and percentage by weight are 30% mixes, and the order number of active silica-alumina material is more than 1250-8000 orders; Enhanced polypropylene is that percentage by weight is that 30% polypropylene, percentage by weight are that 40% clinker of kaolin, percentage by weight are that 10% titanium dioxide and percentage by weight are that 20% active silica-alumina material is mixed.
Described chemical assistant is to be that 55% Firebrake ZB, percentage by weight are that 10% aluminium hydroxide is to mix with 1% mixture B after three kinds of 34% alukalins mix with percentage by weight again by percentage by weight; This mixture B is mixed according to 1:1 by antimony oxide and TDE; The order number of aluminium hydroxide, alukalin is 1250-8000 orders.
In above-described embodiment 1-3, ultraviolet ray-resistant material used is material commercially available on market.
The structure of the imitative blue bricks body of wall of above-described embodiment 1-3 preparations, imitative common brick body of wall and imitative second-hand brick body of wall as shown in Figure 1.
As shown in Figure 1, the imitative brick wall body that a kind of aluminium silicon composite material is made, comprises aluminium silicon composite material basic unit 1, imitative brick layer 2 and uvioresistant layer 3, and described aluminium silicon composite material basic unit 1, imitative brick layer 2 and uvioresistant layer 3 set gradually from inside to outside; The casing play 4 that described aluminium silicon composite material basic unit 1 consists of gangue fiber and the filler 5 being arranged in casing play form, and described filler 5 is material modified by polymer blended fire prevention, sial grog, stearic acid and imitative brick pigment form.

Claims (4)

1. a preparation technology for the imitative brick wall body that aluminium silicon composite material is made, is characterized in that, comprises the following steps:
(1) by imitative brick pigment and the common body of wall moulding form that injects imitative brick of described aluminium silicon composite material;
(2) in temperature, be that under the condition of 150 °, injection mo(u)lding forms imitative brick wall body;
(3), after moulding finishes, described imitative brick wall body is taken out in die sinking, at its surface spraying ultraviolet ray-resistant material;
Wherein, aluminium silicon composite material described above is comprised of the raw material of following percentage by weight:
Gangue fiber 50-75%, polymer blended fire prevention are material modified 15-35%, sial grog 8-25%, and stearic acid 0.1-10% mixes;
Described polymer blended fire prevention is material modified by 40-60%(weight) polymer blended material modified and 40-60%(weight) chemical assistant form;
Wherein, described polymer blended material modified be to be mixed according to 1:1 by wherein a kind of in polyethylene, polyvinyl chloride or the haloflex of mixture A and middle density; This mixture A is by 60-90%(weight) enhanced polypropylene and 10-40%(weight) active silica-alumina material mix, the order number of active silica-alumina material is more than 1250-8000 orders;
Described chemical assistant is by 50-60%(weight) Firebrake ZB, 5-10%(weight) aluminium hydroxide and 30-35%(weight) three kinds of alukalins mix with 1-5% mixture B after mixing again; This mixture B is mixed according to 1:1 by antimony oxide and TDE.
2. the preparation technology of the imitative brick wall body that a kind of aluminium silicon composite material according to claim 1 is made, is characterized in that, described imitative brick pigment is injected into that polymer blended fire prevention is material modified, in sial grog, stearic acid.
3. the preparation technology of the imitative brick wall body that a kind of aluminium silicon composite material according to claim 2 is made, it is characterized in that, before described aluminium silicon composite material being placed in to the mould of imitative brick, after first material modified polymer blended fire prevention, sial grog, stearic acid being dried, being stirred with imitative brick pigment under the state of 150 °, mix 20 minutes, gangue is pressed in high temperature furnace to standard drawing fiber shape simultaneously, and be first placed in imitative bricks die, then the material mixing is filled in imitative bricks die, is integrated with gangue fiber reinforcement.
4. the imitative brick wall body that prepared by the preparation technology of an imitative brick wall body of making according to claim 1 aluminium silicon composite material, it is characterized in that: comprise aluminium silicon composite material basic unit, imitative brick layer and uvioresistant layer, described aluminium silicon composite material basic unit, imitative brick layer and uvioresistant layer set gradually from inside to outside; The casing play that described aluminium silicon composite material basic unit consists of gangue fiber and the filler being arranged in casing play form, and described filler is material modified by polymer blended fire prevention, sial grog, stearic acid and imitative brick pigment form;
Aluminium silicon composite material basic unit described above is comprised of the raw material of following percentage by weight:
Gangue fiber 50-75%, polymer blended fire prevention are material modified 15-35%, sial grog 8-25%, and stearic acid 0.1-10% mixes with imitative brick pigment;
Described polymer blended fire prevention is material modified by 40-60%(weight) polymer blended material modified and 40-60%(weight) chemical assistant form;
Wherein, described polymer blended material modified be to be mixed according to 1:1 by wherein a kind of in polyethylene, polyvinyl chloride or the haloflex of mixture A and middle density; This mixture A is by 60-90%(weight) enhanced polypropylene and 10-40%(weight) active silica-alumina material mix, the order number of active silica-alumina material is more than 1250-8000 orders;
Described chemical assistant is by 50-60%(weight) Firebrake ZB, 5-10%(weight) aluminium hydroxide and 30-35%(weight) three kinds of alukalins mix with 1-5% mixture B after mixing again; This mixture B is mixed according to 1:1 by antimony oxide and TDE.
CN201310742311.0A 2013-12-30 2013-12-30 The imitative brick wall body that a kind of aluminium silicon composite material is made and preparation technology thereof Active CN103741865B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109094063A (en) * 2018-09-10 2018-12-28 江苏大美天第文化产业有限公司 A kind of building intelligence installing engineering interior board wall and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1385512A (en) * 1971-01-27 1975-02-26 Elischer J W Laminated building panel and method of producing same
CN102094496A (en) * 2010-12-30 2011-06-15 富思特制漆(北京)有限公司 Method for manufacturing imitation brick wall
CN202214836U (en) * 2011-07-12 2012-05-09 上海丰慧节能环保科技有限公司 Novel exterior wall outer heat preservation facing structure
CN103182729A (en) * 2011-12-28 2013-07-03 南通华仑节能建材有限公司 Method for manufacturing faux brick wall space with color cement mortar
CN103374994A (en) * 2012-04-17 2013-10-30 朱和平 Preparation method of composite building board

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1385512A (en) * 1971-01-27 1975-02-26 Elischer J W Laminated building panel and method of producing same
CN102094496A (en) * 2010-12-30 2011-06-15 富思特制漆(北京)有限公司 Method for manufacturing imitation brick wall
CN202214836U (en) * 2011-07-12 2012-05-09 上海丰慧节能环保科技有限公司 Novel exterior wall outer heat preservation facing structure
CN103182729A (en) * 2011-12-28 2013-07-03 南通华仑节能建材有限公司 Method for manufacturing faux brick wall space with color cement mortar
CN103374994A (en) * 2012-04-17 2013-10-30 朱和平 Preparation method of composite building board

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109094063A (en) * 2018-09-10 2018-12-28 江苏大美天第文化产业有限公司 A kind of building intelligence installing engineering interior board wall and preparation method thereof

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