CN103737315B - Fluorescent tube production line for automatically assembling - Google Patents
Fluorescent tube production line for automatically assembling Download PDFInfo
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- CN103737315B CN103737315B CN201310685250.9A CN201310685250A CN103737315B CN 103737315 B CN103737315 B CN 103737315B CN 201310685250 A CN201310685250 A CN 201310685250A CN 103737315 B CN103737315 B CN 103737315B
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- light source
- lampshade
- source board
- fluorescent tube
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The present invention discloses a kind of fluorescent tube production line for automatically assembling, comprise sprocket wheel conveyer belt, described sprocket wheel conveyer belt is provided with lamp socket conveying device successively, hole punched device, dress light source board device, voltage source panel assembly, beat screw device, pressure lampshade device and pressure lamp cap device, described pressure lampshade device comprises base, support, horizontal drive mechanism, upright driving mechanism, trough mechanism and force fit plate, described support both ends horizontal is arranged on described base slidably, described horizontal drive mechanism to be fixed on described base and to drive described bracket slide, described force fit plate is vertically arranged on described support slidably, described upright driving mechanism to be fixed on described support and to drive described force fit plate to slide, described trough mechanism is fixed on described support and holds lampshade vertically.Fluorescent tube production line for automatically assembling of the present invention can realize self-feeding and pressing to lampshade, reduces labour intensity and production cost, enhances productivity and the quality of product.
Description
Technical field
The present invention relates to a kind of fluorescent tube production line, particularly relate to a kind of fluorescent tube production line for automatically assembling.
Background technology
In traditional tube assembling line, fluorescent tube is generally by upper lamp socket, dress light source board, piezoelectricity source plate, pressure PC cover, operation such as pressure lamp holder, detection etc.And the feeding of PC cover and pressing are all the modes of employing craft, namely artificial cover by PC is inserted lamp socket and after compression, circulates and arrive next operation.The mode of production of existing artificial plug-in mounting, pressing PC cover on the one hand because artificial each material loading is different from the situation that pressing PC covers, cause constant product quality and uniformity poor; On the other hand, because a people can only control a production line, not only production efficiency is low, and labour intensity is large, but also considerably increases production cost and management difficulty.In order to enhance productivity, occur again some PC cover auto-stitching machines now, but its structure is very complicated, safeguard inconvenience, production cost is high, the demand of producing in can not expiring.
Based on above-mentioned deficiency, therefore, need one can realize self-feeding and pressing to lampshade, reduce labour intensity and production cost, enhance productivity and the fluorescent tube production line for automatically assembling of quality of product.
Summary of the invention
The object of the present invention is to provide one can realize self-feeding and pressing to lampshade, reduce labour intensity and production cost, enhance productivity and the fluorescent tube production line for automatically assembling of quality of product.
To achieve these goals, fluorescent tube production line for automatically assembling provided by the invention comprises sprocket wheel conveyer belt, described sprocket wheel conveyer belt is provided with lamp socket conveying device successively, hole punched device, light source board conveying device, voltage source panel assembly, beat screw device, pressure lampshade device and pressure lamp cap device, described pressure lampshade device comprises base, support, horizontal drive mechanism, upright driving mechanism, trough mechanism and force fit plate, described base is arranged at the both sides of described sprocket wheel conveyer belt, described support is across above described sprocket wheel conveyer belt and both ends horizontal is arranged on described base slidably, described horizontal drive mechanism to be fixed on described base and to drive described bracket slide, described force fit plate is vertically arranged on described support slidably, described upright driving mechanism to be fixed on described support and to drive described force fit plate to slide, described trough mechanism is fixed on described support and holds lampshade vertically and discharge lampshade to the lamp socket on described sprocket wheel conveyer belt.
Because the present invention arranges horizontal drive mechanism in the both sides of described sprocket wheel conveyer belt, described horizontal drive mechanism driving arm is utilized to slide in the upper horizontal of described sprocket wheel conveyer belt, thus drive the trough mechanism that is installed on described support, make described trough mechanism can aim at sprocket wheel conveyer belt and carry the lamp socket of coming and export described lampshade; And upright driving mechanism is set on the bracket, utilize described horizontal drive mechanism that described force fit plate is aimed at described lampshade, recycling described upright driving mechanism drives described force fit plate in vertical direction slide downward, thus make described force fit plate compress described lampshade, described lampshade and lamp socket are fastened; By arranging described pressure lampshade device, the present invention can realize self-feeding and pressing, without the need to manual operation, reduce labour intensity and production cost, enhance productivity, and the situation overcome because of artificial loading and pressing is different, causes the shortcoming of constant product quality and uniformity difference, effectively improves the quality of product.
Preferably, between described support and described base, be provided with horizontal slide rail, between described force fit plate and described support, be provided with upright slide rail.Utilize described horizontal slide rail and described upright slide rail can reducing friction resistance when sliding, thus the steady and smooth more of making to slide to obtain, be conducive to the accuracy improving movement.
Preferably, described horizontal drive mechanism comprises the first motor, driving pulley, driven pulley, has toothed belt and a pair first leading screw and nut mechanisms, described in two, the first leading screw and nut mechanism is individually fixed on base described in two, and the nut of described first leading screw and nut mechanism and described support are fixed, the screw mandrel of described driven pulley and described first leading screw and nut mechanism is fixed, described have toothed belt to be wound on described driven pulley, and described driving pulley is fixed with the output of described first motor and had toothed belt to engage with described.Because described base is positioned at the both sides of described sprocket wheel conveyer belt, therefore, by arranging the first leading screw and nut mechanism described in two, and the mode using belt pulley and belt to coordinate drives described first leading screw and nut mechanism, thus the first leading screw and nut mechanism described in two is synchronized with the movement, and then make the two ends of described support can simultaneously action, relatively described sprocket wheel conveyer belt horizontally set can be kept with what ensure described support; And utilize described first leading screw and nut mechanism as transmission, because described first leading screw and nut mechanism has high efficiency and low cost, and the feature of energy low speed intermittent movement, make described support-moving more accurate, to ensure the accurate of described trough mechanism feeding, and the accurate contraposition of described force fit plate.
Preferably, described upright driving mechanism comprises the second motor, shaft coupling and the second leading screw and nut mechanism, described second motor is fixed on described support, and output is fixed by the screw mandrel of described shaft coupling and described second leading screw and nut mechanism, described shaft coupling is fixed on described support, and nut and the described force fit plate of described second leading screw and nut mechanism are fixed.Utilize described second leading screw and nut mechanism to drive described force fit plate, make described force fit plate move up and down more steady, the position of movement is more accurate.
Preferably, described trough mechanism comprises lampshade groove, is arranged at upper cylinder and the lower cylinder at the two ends, bottom of described lampshade groove, described lampshade groove is fixed on the side of the described support of described force fit plate dorsad, and described lampshade groove is in vertically arranging, described upper cylinder and lower cylinder in being arranged above and below and being fixed on described support, stretch into when the output of described upper cylinder and lower cylinder stretches out in described lampshade groove respectively.By described lampshade groove is arranged in vertical, the lampshade be placed in described lampshade groove is moved down under gravity automatically, and, by arranging described upper cylinder and lower cylinder at the two ends, bottom of described lampshade groove, described upper cylinder can stop that the lampshade being positioned at more than upper cylinder moves down, and described lower cylinder can move down by the lampshade discharged below described upper cylinder, therefore, described trough mechanism realizes carrying out off and on single release according to priority to lampshade, thus can with described sprocket wheel conveyer belt accurate fit.
Preferably, the lower limb of described force fit plate is evenly fixed with limited post.Described limited post can make described force fit plate accurately navigate to the top of described lamp socket on the one hand, can carry out spacing to described lampshade when described lampshade presses on described lamp socket by described force fit plate on the other hand, cannot fasten with described lamp socket to prevent described lampshade from displacement occurring in bonding processes or fasten imperfect.
Preferably, described light source board conveying device comprises gripper shoe, hopper, straight line driving mechanism, push plate and pusher, described hopper to be installed in described gripper shoe and vertically to hold described light source board, the distance on the surface of the discharging opening bottom described hopper and described gripper shoe is more than or equal to the thickness of described light source board and is less than the twice of described light source board thickness, described push plate is positioned at the side of described hopper and fixes with the output of described straight line driving mechanism, described straight line driving mechanism is fixed on described gripper shoe and drives described push plate along horizontal vertical in the direction of light source board length, described push plate stretches into or exits between described discharging opening and described gripper shoe, described pusher is positioned at the opposite side of described hopper and the length direction along described light source board pushes described light source board.By described hopper is arranged vertically, described light source board can be fallen under gravity automatically, and make, between the surface of the bottom of described hopper and described gripper shoe, there is certain space, thus facilitate light source board described in described push plate pushing tow, make described light source board shift out the below of described hopper and slide into the below of described pusher, described light source board is sent by thrust automatically that recycle described pusher; Because described light source board conveying device utilizes the effect of gravity, and by straight line driving mechanism and pusher feeding, whole process is automatic control, therefore, can self-feeding be realized, effectively reduce labour intensity, and structure and control are all very simple, and unskilled labor can be installed and safeguard per capita.
Particularly, described pusher comprises holder, the first cylinder, motor, upper roller and bottom roller, described holder to be fixed in described gripper shoe and output straight down, described first cylinder is fixed on described holder, described motor is fixed on the output of described first cylinder, described upper roller is fixed on the output of described motor, and described bottom roller is articulated in described gripper shoe, and the wheel face of described bottom roller is concordant with the surface of described gripper shoe.By described motor being fixed on the output of described first cylinder, thus motor described in described first air cylinder driven is moved up and down, realize compressing described light source board, and, described motor is utilized to drive described upper roller, the upper roller be pressed on described light source board is rotated, drives described light source board to slide when described upper roller and bottom roller rotate, thus export described light source board.
Particularly, described light source board conveying device also comprises guide rod and guide rod supports plate, described gripper shoe is provided with elongated hole along the driving direction of described straight line driving mechanism, described straight line driving mechanism is fixed on the bottom surface of described gripper shoe, one end and the described push plate of described guide rod are fixed, the other end is fixed through described elongated hole and described guide rod supports plate, and be provided with slide rail between described guide rod supports plate and described gripper shoe, described guide rod supports plate and described straight line driving mechanism are fixed.Because described straight line driving mechanism and push plate are individually fixed in bottom surface and the upper surface of described gripper shoe, keep consistency to make described push plate two ends move, therefore many described guide rods are set in described push plate; And in order to many described guide rods can be made to be driven by a straight line driving mechanism simultaneously, therefore, the one guide rod supports plate be connected with many guide rods is set, as long as be connected with described straight line driving mechanism by described guide rod supports plate, effectively ensure that stationarity and the uniformity of described guide rod and the movement of push plate two ends.
Particularly, described light source board conveying device also comprises limiting plate, and described limiting plate is fixed on the side of the described hopper identical with described pusher.Described limiting plate can carry out spacing to the described light source board that described push plate pushes out, makes described light source board can be positioned the below of described pusher exactly, facilitates the feeding of pusher.
Accompanying drawing explanation
Fig. 1 is the structural representation of fluorescent tube production line for automatically assembling of the present invention.
Fig. 2 is the side figure of fluorescent tube production line for automatically assembling of the present invention.
Fig. 3 is the schematic perspective view of pressing lampshade device in fluorescent tube production line for automatically assembling of the present invention.
Fig. 4 is the side view of pressing lampshade device in fluorescent tube production line for automatically assembling of the present invention.
Fig. 5 is the top view of pressing lampshade device in fluorescent tube production line for automatically assembling of the present invention.
Fig. 6 is the structural representation of light source board conveying device in fluorescent tube production line for automatically assembling of the present invention.
Fig. 7 is the side view of light source board conveying device in fluorescent tube production line for automatically assembling of the present invention.
Fig. 8 is the top view of light source board conveying device in fluorescent tube production line for automatically assembling of the present invention.
Fig. 9 is the upward view of light source board conveying device in fluorescent tube production line for automatically assembling of the present invention.
Figure 10 is the front view of light source board conveying device in fluorescent tube production line for automatically assembling of the present invention.
Detailed description of the invention
For describing technology contents of the present invention, structural feature, the effect that realizes in detail, accompanying drawing is coordinated to be explained in detail below in conjunction with embodiment.
As shown in Figures 1 and 2, fluorescent tube production line for automatically assembling 100 of the present invention comprises on sprocket wheel conveyer belt 101, sprocket wheel conveyer belt 101 and is provided with lamp socket conveying device 102, hole punched device 103, light source board conveying device 104 successively, flattening device 105, voltage source panel assembly 106, beats screw device 107, checkout gear 108, pressure lampshade device 109, pressure lamp cap device 110, stop device 111 and drawing mechanism 112; The front end of sprocket wheel conveyer belt 101 is provided with automatic charging device 113, and lamp socket is transported to the front end of sprocket wheel conveyer belt 101 by automatic charging device 113, and captures lamp socket by lamp socket conveying device 102 and be positioned over by lamp socket on the tool on sprocket wheel conveyer belt 101.Hole punched device 103, light source board conveying device 104, flattening device 105, voltage source panel assembly 106, beat screw device 107, checkout gear 108, pressure lampshade device 109, pressure lamp cap device 110, stop device 111 and drawing mechanism 112 and successively whether luminous, pressure lampshade, pressure lamp holder and the discharging of punching, press polish source plate, leveling, piezoelectricity source plate, screwing, detection light source plate is carried out to lamp socket.
As shown in Figures 3 to 5, lampshade device 109 is pressed to comprise base 11, support 12, horizontal drive mechanism 13, upright driving mechanism 14, trough mechanism 15 and force fit plate 16; Base 11 is arranged at the both sides of sprocket wheel conveyer belt 101, support 12 is across above sprocket wheel conveyer belt 101 and two ends and is arranged on base 11, be provided with horizontal slide rail 17 between support 12 and base 11, horizontal drive mechanism 13 is fixed on also driving arm 12 horizontal slip on base 11.Force fit plate 16 is arranged on support 12 vertically, is provided with upright slide rail 18 between force fit plate 16 and support 12, and upright driving mechanism 14 to be fixed on support 12 and to drive force fit plate 16 vertically to slide.Utilize horizontal slide rail 17 and upright slide rail 18 can reducing friction resistance when sliding, thus the steady and smooth more of making to slide to obtain, be conducive to the accuracy improving movement.Trough mechanism 15 is fixed on support 12 and holds lampshade vertically and discharge lampshade to the lamp socket on sprocket wheel conveyer belt 101.
Again as shown in Figures 3 to 5, horizontal drive mechanism 13 comprises the first motor 131, driving pulley 132, driven pulley 133, has toothed belt 134 and a pair first leading screw and nut mechanisms 135, two first leading screw and nut mechanisms 135 are individually fixed on two bases 11, and the nut of the first leading screw and nut mechanism 135 and support 12 are fixed, the screw mandrel of driven pulley 133 and the first leading screw and nut mechanism 135 is fixed, have toothed belt 134 to be wound on driven pulley 133, driving pulley 132 is fixed with the output of the first motor 131 and is engaged with there being toothed belt 134.Because base 11 is positioned at the both sides of sprocket wheel conveyer belt 101, therefore, by arranging two first leading screw and nut mechanisms 135, and the mode using belt pulley and belt to coordinate drives the first leading screw and nut mechanism 135, thus two first leading screw and nut mechanisms 135 are synchronized with the movement, and then make the two ends energy action simultaneously of support 12, to ensure that support 12 can keep relative sprocket wheel conveyer belt 100 horizontally set; And utilize the first leading screw and nut mechanism 135 as transmission, because the first leading screw and nut mechanism 135 has high efficiency and low cost, and the feature of energy low speed intermittent movement, support 12 is moved more accurate, to ensure the accurate of trough mechanism 15 feeding, and the accurate contraposition of force fit plate 16.
Refer to Fig. 3 and Fig. 4 again, upright driving mechanism 14 comprises the second motor 141, shaft coupling 142 and the second leading screw and nut mechanism 143, second motor 141 is fixed on support 12, and output is fixed by the screw mandrel of shaft coupling 142 and the second leading screw and nut mechanism 143, shaft coupling 142 is fixed on support 12, and nut and the force fit plate 16 of the second leading screw and nut mechanism 143 are fixed.Utilize the second leading screw and nut mechanism 143 to drive force fit plate 16, make force fit plate 16 move up and down more steady, the position of movement is more accurate.
Again as shown in Figure 3, trough mechanism 15 comprises lampshade groove 151, is arranged at upper cylinder 152 and the lower cylinder 153 at the two ends, bottom of lampshade groove 151, lampshade groove 151 is fixed on the side of the support 12 of force fit plate 16 dorsad, and lampshade groove 151 is in vertically arranging, upper cylinder 152 and lower cylinder 153 in being arranged above and below and being fixed on support 12, stretch into when the output of upper cylinder 152 and lower cylinder 153 stretches out in lampshade groove 151 respectively.By lampshade groove 151 is arranged in vertical, the lampshade be placed in lampshade groove 151 is moved down under gravity automatically, and, by arranging upper cylinder 152 and lower cylinder 153 at the two ends, bottom of lampshade groove 151, upper cylinder 152 can stop that the lampshade being positioned at upper cylinder more than 152 moves down, and the lampshade that lower cylinder 153 can discharge below upper cylinder 152 moves down, therefore, trough mechanism 15 realizes carrying out off and on single release according to priority to lampshade, thus can with sprocket wheel conveyer belt 101 accurate fit.
Refer to as Fig. 3, the lower limb of force fit plate 16 is evenly fixed with limited post 161 again.Limited post 161 1 aspect can make force fit plate 161 accurately navigate to the top of lamp socket, can carry out spacing to lampshade when lampshade presses on lamp socket by force fit plate 16 on the other hand, cannot fasten with lamp socket to prevent lampshade from displacement occurring in bonding processes or fasten imperfect.
Refer to Fig. 6 to Fig. 8, light source board conveying device 104 comprises gripper shoe 21, hopper 22, straight line driving mechanism 23, push plate 24, pusher 25, guide rod 26, guide rod supports plate 27 and limiting plate 28; Straight line driving mechanism 23 is cylinder; Hopper 22 to be installed in gripper shoe 21 and vertically to hold light source board, makes each light source board be horizontal positioned and multiple light source board is a row ground vertically arrangement; The distance on the discharging opening (not shown) bottom hopper 22 and the surface of gripper shoe 21 equals the thickness of light source board, also can be greater than the thickness of light source board and be less than the twice of light source board thickness; Push plate 24 is positioned at the side of hopper 22 and fixes with the output of straight line driving mechanism 23, straight line driving mechanism 23 is fixed on gripper shoe 21 and drives push plate 24 along horizontal vertical in the direction of light source board length, push plate 24 stretches into or exits between discharging opening and gripper shoe 21, and pusher 25 is positioned at the opposite side of hopper 22 and the length direction along light source board pushes light source board.The driving direction of gripper shoe 21 linearly driving mechanism 23 is provided with elongated hole 211, straight line driving mechanism 23 is fixed on the bottom surface of support 21 plate, one end and the push plate 24 of guide rod 26 are fixed, the other end is fixed through elongated hole 211 and guide rod supports plate 27, be provided with slide rail 29 between guide rod supports plate 27 and gripper shoe 21, guide rod supports plate 27 is fixed with straight line driving mechanism 23.Because straight line driving mechanism 23 and push plate 24 are individually fixed in bottom surface and the upper surface of gripper shoe 21, keep consistency to make push plate 24 two ends move, therefore, push plate 24 arranges many guide rods 26 and guide rod 26 and a guide rod supports plate 27 are fixed, thus many guide rods 26 can be driven by straight line driving mechanism 23 simultaneously, effectively ensure that stationarity and the uniformity of push plate 24 two ends movement.Limiting plate 28 is fixed on the side of the hopper 22 identical with pusher 25.The light source board that limiting plate 28 can push out to push plate 24 carries out spacing, makes light source board can be positioned the below of pusher 25 exactly, facilitates the feeding of pusher 25.
Composition graphs 9 and Figure 10, pusher 25 comprises holder 251, first cylinder 252, motor 253, upper roller 254 and bottom roller 255, holder 251 to be fixed in gripper shoe 21 and output straight down, first cylinder 252 is fixed on holder 251, motor 253 is fixed on the output of the first cylinder 252, upper roller 254 is fixed on the output of motor 253, bottom roller 255 to be articulated in gripper shoe 21 and to be positioned at the below of upper roller 254, and the wheel face of bottom roller 255 is concordant with the surface of gripper shoe 21.By motor 253 being fixed on the output of the first cylinder 252, thus the first cylinder 252 drive motors 253 is moved up and down, realize compressing light source board, and, motor 253 is utilized to drive upper roller 254, the upper roller 254 be pressed on light source board is rotated, drives light source board to slide when upper roller 254 and bottom roller 255 rotate, thus output light source plate.
Comprehensively above-mentioned and by reference to the accompanying drawings, during work, lamp socket arranges and outputs to the front end of sprocket wheel conveyer belt 101 by automatic charging device 113, lamp socket grabs the tool of sprocket wheel conveyer belt 101 from automatic charging device 113 by lamp socket conveying device 102, tool and the lamp socket be fixed on tool are transported to after below hole punched device 103 and stop by sprocket wheel conveyer belt 101, hole punched device 103 pairs of lamp socket punchings, after punching, lamp socket is transported in light source board conveying device 104 by sprocket wheel conveyer belt 101, now, light source board is transported on lamp socket by light source board conveying device 104, detailed process is, the light source board being positioned at hopper 22 lowermost end discharge outlet drops to the surface of gripper shoe 21, start straight line driving mechanism 23, the output of straight line driving mechanism 23 is retracted, thus drive guide rod supports plate 27 and guide rod 26 to move, guide rod 26 drives push plate 24 to move horizontally space between the discharging opening of feed chute 22 of going forward side by side and gripper shoe 21 to the direction of hopper 22, at this moment, push plate 24 pushing tow light source board, light source board is pushed to the side of the hopper 22 contrary with push plate 24, and be subject to the limiting plate 28 of this side position-limiting action and bottom roller 255 and between upper roller 254, in the process, the surface of push plate 24 carries the light source board in hopper 22, and light source board can not be fallen.Restart the first cylinder 252, first cylinder 252 drive motor 253 is moved down, when bottom roller 255 clamps light source board with upper roller 254, first cylinder 252 stops starter motor 253 then, motor 253 rotates and drives upper roller 254, and upper roller 254 rotates and drives light source board to slide under the effect of frictional force, and namely light source board moves along the length direction of self, until light source board is released by upper roller 254 completely, light source board inserts lamp socket from the side of sprocket wheel conveyer belt 101 after releasing; At this moment, the lamp socket that light source board is housed is transported on flattening device 105 by sprocket wheel conveyer belt 101, and flattening device 105 pairs of light source boards and lamp socket carry out smooth, and light source board is alignd with lamp socket; Lamp socket is transported to voltage source panel assembly 106 more successively, beat screw device 107 and checkout gear 108 carries out dress power panel, is screwed light source board and power panel, and whether detection light source plate and power panel normally work.Afterwards, lamp socket is transported to the below of pressure lampshade device 109, and at this moment the first motor 131 starts, and the first motor 131 drives driving pulley 132 to rotate, and driving pulley 132 drives by there being toothed belt 134 driven pulley 133 being positioned at sprocket wheel conveyer belt 101 both sides; Two driven pulleys 133 drive the nut horizontal movement of the first respective leading screw and nut mechanism 134, first leading screw and nut mechanism 134 simultaneously, drive the trough mechanism 15 on support 12 to move directly over lamp socket.When sensor detects that trough mechanism 15 is positioned at directly over lamp socket, first motor 131 stops operating, at this moment, the output of upper cylinder 152 stretches into the lampshade of lampshade groove 151 internal resistance gear above upper cylinder 152 and falls, meanwhile, the output of lower cylinder 153 exits in lampshade groove 151, thus the lampshade be positioned at below upper cylinder 152 is dropped on lamp socket automatically.Now, start the first motor 131, the first motor 131 is made to drive support 12 to move horizontally, thus make force fit plate 16 move to directly over lamp socket, restarting the second motor 141, second motor 141 drives force fit plate 16 to move downward at vertical direction by the second leading screw and nut mechanism 143, after force fit plate 16 drops to certain altitude, apply pressure to lampshade, lampshade and lamp socket are fastened, at this moment lampshade and lamp socket can be assembled together.Fluorescent tube is formed after lampshade pressing becomes completely, the tool that fluorescent tube is housed is transplanted on pressure lamp cap device 110 times by sprocket wheel conveyer belt 101, pressure lamp cap device 110 installs lamp holder additional by the two ends of fluorescent tube, and tool carries fluorescent tube finished product through stop device 111 and drawing mechanism 112 afterwards.
Because the present invention arranges horizontal drive mechanism 13 in the both sides of sprocket wheel conveyer belt 100, horizontal drive mechanism 13 driving arm 12 is utilized to slide in the upper horizontal of sprocket wheel conveyer belt 101, thus drive the trough mechanism 15 that is installed on support 12, make trough mechanism 15 can aim at sprocket wheel conveyer belt 101 and carry the lamp socket of coming and export lampshade; And upright driving mechanism 14 is set on support 12, utilize horizontal drive mechanism 13 that force fit plate 16 is aimed at lampshade, recycling upright driving mechanism 14 drives force fit plate 16 in vertical direction slide downward, thus makes force fit plate 16 compress lampshade, and lampshade and lamp socket are fastened; By arranging pressure lampshade device 109, the present invention can realize self-feeding and pressing, without the need to manual operation, reduce labour intensity and production cost, enhance productivity, and the situation overcome because of artificial loading and pressing is different, causes the shortcoming of constant product quality and uniformity difference, effectively improves the quality of product.In addition, again by arranging light source board conveying device 104, and hopper 22 being arranged vertically, light source board can be made so automatically to fall under gravity; And by being provided with certain space between the bottom of hopper 22 and the surface of gripper shoe 21, thus facilitate push plate 24 pushing tow light source board, make light source board shift out the below of hopper 22 and slide into the below of pusher 25, and then utilize the thrust of pusher 25 automatically to be sent by light source board; Therefore, the present invention can realize the self-feeding of light source board, reduces labour intensity further, enhances productivity and the quality of product.
Above disclosedly be only preferred embodiments of the present invention, certainly can not limit the interest field of the present invention with this, therefore according to the equivalent variations that the present patent application the scope of the claims is done, still belong to the scope that the present invention is contained.
Claims (10)
1. a fluorescent tube production line for automatically assembling, comprise sprocket wheel conveyer belt, described sprocket wheel conveyer belt is provided with lamp socket conveying device successively, hole punched device, light source board conveying device, voltage source panel assembly, beat screw device, pressure lampshade device and pressure lamp cap device, it is characterized in that: described pressure lampshade device comprises base, support, horizontal drive mechanism, upright driving mechanism, trough mechanism and force fit plate, described base is arranged at the both sides of described sprocket wheel conveyer belt, described support is across above described sprocket wheel conveyer belt and both ends horizontal is arranged on described base slidably, described horizontal drive mechanism to be fixed on described base and to drive described bracket slide, described force fit plate is vertically arranged on described support slidably, described upright driving mechanism to be fixed on described support and to drive described force fit plate to slide, described trough mechanism is fixed on described support and holds lampshade vertically and discharge lampshade to the lamp socket on described sprocket wheel conveyer belt.
2. fluorescent tube production line for automatically assembling as claimed in claim 1, is characterized in that: be provided with horizontal slide rail between described support and described base, is provided with upright slide rail between described force fit plate and described support.
3. fluorescent tube production line for automatically assembling as claimed in claim 1, it is characterized in that: described horizontal drive mechanism comprises the first motor, driving pulley, driven pulley, there are toothed belt and a pair first leading screw and nut mechanisms, described in two, the first leading screw and nut mechanism is individually fixed on base described in two, and the nut of described first leading screw and nut mechanism and described support are fixed, the screw mandrel of described driven pulley and described first leading screw and nut mechanism is fixed, described have toothed belt to be wound on described driven pulley, described driving pulley is fixed with the output of described first motor and is had toothed belt to engage with described.
4. fluorescent tube production line for automatically assembling as claimed in claim 1, it is characterized in that: described upright driving mechanism comprises the second motor, shaft coupling and the second leading screw and nut mechanism, described second motor is fixed on described support, and output is fixed by the screw mandrel of described shaft coupling and described second leading screw and nut mechanism, described shaft coupling is fixed on described support, and nut and the described force fit plate of described second leading screw and nut mechanism are fixed.
5. fluorescent tube production line for automatically assembling as claimed in claim 1, it is characterized in that: described trough mechanism comprises lampshade groove, is arranged at upper cylinder and the lower cylinder at the two ends, bottom of described lampshade groove, described lampshade groove is fixed on the side of the described support of described force fit plate dorsad, and described lampshade groove is in vertically arranging, described upper cylinder and lower cylinder in being arranged above and below and being fixed on described support, stretch in described hopper when the output of described upper cylinder and lower cylinder stretches out respectively.
6. fluorescent tube production line for automatically assembling as claimed in claim 1, is characterized in that: the lower limb of described force fit plate is evenly fixed with limited post.
7. fluorescent tube production line for automatically assembling as claimed in claim 1, it is characterized in that: described light source board conveying device comprises gripper shoe, hopper, straight line driving mechanism, push plate and pusher, described hopper to be installed in described gripper shoe and vertically to hold described light source board, the distance on the surface of the discharging opening bottom described hopper and described gripper shoe is more than or equal to the thickness of described light source board and is less than the twice of described light source board thickness, described push plate is positioned at the side of described hopper and fixes with the output of described straight line driving mechanism, described straight line driving mechanism is fixed on described gripper shoe and drives described push plate along horizontal vertical in the direction of light source board length, described push plate stretches into or exits between described discharging opening and described gripper shoe, described pusher is positioned at the opposite side of described hopper and the length direction along described light source board pushes described light source board.
8. fluorescent tube production line for automatically assembling as claimed in claim 7, it is characterized in that: described pusher comprises holder, the first cylinder, motor, upper roller and bottom roller, described holder to be fixed in described gripper shoe and output straight down, described first cylinder is fixed on described holder, described motor is fixed on the output of described first cylinder, described upper roller is fixed on the output of described motor, described bottom roller is articulated in described gripper shoe, and the wheel face of described bottom roller is concordant with the surface of described gripper shoe.
9. fluorescent tube production line for automatically assembling as claimed in claim 7, it is characterized in that: described light source board conveying device also comprises guide rod and guide rod supports plate, described gripper shoe is provided with elongated hole along the driving direction of described straight line driving mechanism, described straight line driving mechanism is fixed on the bottom surface of described gripper shoe, one end and the described push plate of described guide rod are fixed, the other end is fixed through described elongated hole and described guide rod supports plate, be provided with slide rail between described guide rod supports plate and described gripper shoe, described guide rod supports plate and described straight line driving mechanism are fixed.
10. fluorescent tube production line for automatically assembling as claimed in claim 7, it is characterized in that: described light source board conveying device also comprises limiting plate, described limiting plate is fixed on the side of the described hopper identical with described pusher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310685250.9A CN103737315B (en) | 2013-12-16 | 2013-12-16 | Fluorescent tube production line for automatically assembling |
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| CN106328486A (en) * | 2016-08-29 | 2017-01-11 | 芜湖银星汽车零部件有限公司 | Subsequent treatment device for automotive incandescent lamp assembling line |
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