CN103736381A - Dust removal device and dust removal method for sintering flue gas by shunted and graded desulfurization - Google Patents
Dust removal device and dust removal method for sintering flue gas by shunted and graded desulfurization Download PDFInfo
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 191
- 239000003546 flue gas Substances 0.000 title claims abstract description 191
- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 132
- 230000023556 desulfurization Effects 0.000 title claims abstract description 132
- 238000005245 sintering Methods 0.000 title claims abstract description 59
- 239000000428 dust Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 38
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 56
- 239000011593 sulfur Substances 0.000 claims abstract description 56
- 239000007789 gas Substances 0.000 claims abstract description 44
- 239000007921 spray Substances 0.000 claims description 48
- 239000007788 liquid Substances 0.000 claims description 24
- 238000005406 washing Methods 0.000 claims description 24
- 238000006298 dechlorination reaction Methods 0.000 claims description 21
- 238000007789 sealing Methods 0.000 claims description 21
- 238000005507 spraying Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 12
- 239000000460 chlorine Substances 0.000 claims description 10
- 229910052801 chlorine Inorganic materials 0.000 claims description 10
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 239000003517 fume Substances 0.000 claims description 4
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 abstract description 12
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 8
- 238000002156 mixing Methods 0.000 abstract description 3
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 26
- 150000002013 dioxins Chemical class 0.000 description 19
- 229910052742 iron Inorganic materials 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 229910000831 Steel Inorganic materials 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- KVGZZAHHUNAVKZ-UHFFFAOYSA-N 1,4-Dioxin Chemical compound O1C=COC=C1 KVGZZAHHUNAVKZ-UHFFFAOYSA-N 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 229910001385 heavy metal Inorganic materials 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- -1 chlorine ions Chemical class 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 238000010791 quenching Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000003009 desulfurizing effect Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 238000009865 steel metallurgy Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000010531 catalytic reduction reaction Methods 0.000 description 1
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- 230000007613 environmental effect Effects 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000003077 lignite Substances 0.000 description 1
- 239000006194 liquid suspension Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
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Abstract
本发明涉及一种烧结烟气分流分级脱硫除尘装置,所述装置包括烧结机的风箱组、脱硫塔和高炉煤气放散塔,所述烧结机的风箱组与脱硫塔的烟气入口相连接,所述脱硫塔的烟气出口与高炉煤气放散塔的入口连接在一起,所述高炉煤气放散塔的顶部设置一出口,在该出口处的高炉煤气放散塔外设置一燃烧器。本发明装置不但能够进行全烟气处理,使二氧化硫排放达标,尽可能消除了烟气中二噁英对环境的污染,而且对高硫烟气和低硫烟气进行分流后进入同一脱硫塔进行分级脱硫处理,相对于高低硫烟气先混合再全烟气处理的传统方式,脱硫塔规格尺寸更小,造价更低,降低了脱硫塔投资及运行成本。
The present invention relates to a sintering flue gas diversion graded desulfurization and dust removal device. The device includes a bellows group of a sintering machine, a desulfurization tower and a blast furnace gas release tower. The bellows group of the sintering machine is connected with the flue gas inlet of the desulfurization tower. The flue gas outlet of the desulfurization tower is connected with the inlet of the blast furnace gas release tower, an outlet is arranged on the top of the blast furnace gas release tower, and a burner is arranged outside the blast furnace gas release tower at the outlet. The device of the invention can not only treat the whole flue gas, make the emission of sulfur dioxide meet the standard, eliminate the pollution of dioxin in the flue gas to the environment as much as possible, but also divide the high-sulfur flue gas and low-sulfur flue gas into the same desulfurization tower for desulfurization Staged desulfurization treatment, compared with the traditional method of mixing high and low sulfur flue gas first and then treating the whole flue gas, the size of the desulfurization tower is smaller and the cost is lower, which reduces the investment and operation cost of the desulfurization tower.
Description
技术领域technical field
本发明属于钢铁冶金烧结烟气净化领域,尤其是一种用于钢铁冶金烧结烟气的分流分级脱硫除尘装置及除尘方法。The invention belongs to the field of iron and steel metallurgy sintering flue gas purification, in particular to a split-flow and graded desulfurization and dust removal device and a dust removal method for iron and steel metallurgy sintering flue gas.
背景技术Background technique
“十二五”期间我国已明确要求,钢铁业实现全脱硫。烧结烟气脱硫一直是钢铁业环境治理的重点,我国钢铁行业烧结烟气成分复杂,波动性较大,具有以下特点:一是烟气量大,一吨烧结矿产生烟气在4000~6000m3;二是二氧化硫浓度变化大,范围在400~5000mg/Nm3之间;三是温度变化大,一般为80℃到180℃;四是流量变化大,变化幅度高达40%以上;五是水分含量大且不稳定,一般为10~13%;六是含氧量高,一般为15~18%;七是含有多种污染成分,除含有二氧化硫、粉尘外,还含有重金属、二恶英类、氮氧化物等。这些特点都在一定程度上增加了钢铁烧结烟气二氧化硫治理的难度。During the "Twelfth Five-Year Plan" period, my country has clearly required that the iron and steel industry achieve full desulfurization. Sintering flue gas desulfurization has always been the focus of environmental governance in the iron and steel industry. The composition of sintering flue gas in China's iron and steel industry is complex and fluctuates greatly. It has the following characteristics: First, the amount of flue gas is large . The second is that the concentration of sulfur dioxide varies greatly, ranging from 400 to 5000mg/ Nm3 ; the third is that the temperature changes greatly, generally from 80°C to 180°C; the fourth is that the flow rate changes greatly, and the range of change is as high as more than 40%; Large and unstable, generally 10-13%; sixth, high oxygen content, generally 15-18%; nitrogen oxides, etc. These characteristics have increased the difficulty of sulfur dioxide treatment in steel sintering flue gas to a certain extent.
在钢铁生产烧结工序中二噁英主要通过“从头合成”的路径生成,即在250~450度温度区间和氧化气氛条件下,大分子碳与有机氯在铜和铁等重金属离子催化作用下生成。In the sintering process of iron and steel production, dioxins are mainly generated through the path of "de novo synthesis", that is, under the temperature range of 250-450 degrees and an oxidizing atmosphere, macromolecular carbon and organic chlorine are generated under the catalysis of heavy metal ions such as copper and iron. .
从2009年7月工信部发布《钢铁行业烧结烟气脱硫实施方案》以来,钢铁脱硫的政策法规日趋严格。根据2012年10月1日起最新施行的《钢铁烧结、球团工业大气污染物排放标准》(GB28662-2012),现有企业和新建企业的SO2排放限值分别为600mg/m3和200mg/m3,二噁英类排放限值分别为1.0ng-TEQ/m3和0.5ng-TEQ/m3。Since the Ministry of Industry and Information Technology issued the "Implementation Plan for Sintering Flue Gas Desulfurization in the Iron and Steel Industry" in July 2009, policies and regulations on iron and steel desulfurization have become increasingly stringent. According to the latest "Steel Sintering and Pelletizing Industry Air Pollutant Emission Standard" (GB28662-2012) that came into effect on October 1, 2012, the SO 2 emission limits for existing enterprises and new enterprises are 600mg/m 3 and 200mg respectively /m 3 , the emission limits of dioxins are 1.0ng-TEQ/m 3 and 0.5ng-TEQ/m 3 respectively.
目前钢铁行业烧结烟气脱硫技术中,按照脱硫产物的形态,基本可以分成三类:湿法脱硫技术、半干法脱硫技术、干法脱硫技术。按工艺分类,当前我国烧结烟气脱硫有循环流化床法、石灰石-石膏法、SDA旋转喷雾法、氨法、活性炭吸附法、氧化镁法、密相干塔法、MEROS法等十余种技术,积累了一定的应用经验。At present, the sintering flue gas desulfurization technology in the iron and steel industry can be basically divided into three categories according to the form of desulfurization products: wet desulfurization technology, semi-dry desulfurization technology, and dry desulfurization technology. According to the process classification, there are currently more than ten technologies for sintering flue gas desulfurization in my country, such as circulating fluidized bed method, limestone-gypsum method, SDA rotary spray method, ammonia method, activated carbon adsorption method, magnesium oxide method, dense phase dry tower method, and MEROS method. , has accumulated a certain amount of application experience.
目前,我国科技人员在烧结烟气脱硫除尘技术方面开展了一些研究,如公告号为CN101306311A的发明专利,因为是全烟气脱硫,所以成本很高,场地布置紧张;如公告号为CN201302374Y的专利,虽然对烧结烟气进行了选择性脱硫,大大降低了设备及运行成本,但是若不脱硫部分因矿的变化含硫量升高时会导致硫排放超标;如公告号为CN102003886B的专利,也对风箱不同部位的烟气做了区别处理,除高硫烟气全处理外,低硫烟气通过烟气分导装置调节脱硫处理的烟气量,进一步提高了全系统烟气达标排放的可靠性,但是仍有部分低硫烟气未处理而直接排放,而且低硫烟气处理比例控制难度较大。At present, Chinese scientific and technical personnel have carried out some research on sintering flue gas desulfurization and dust removal technology, such as the invention patent with the announcement number CN101306311A, because it is full flue gas desulfurization, so the cost is high and the site layout is tense; for example, the patent with the announcement number CN201302374Y , although the selective desulfurization of the sintering flue gas has greatly reduced the equipment and operating costs, but if the desulfurization part is not desulfurized due to changes in the mine, the sulfur content will increase and the sulfur emission will exceed the standard; such as the patent with the announcement number CN102003886B, also The flue gas from different parts of the bellows is treated differently. In addition to the full treatment of high-sulfur flue gas, the flue gas volume of low-sulfur flue gas is adjusted through the flue gas diversion device, which further improves the reliability of the flue gas emission in the whole system. However, some low-sulfur flue gas is still discharged directly without treatment, and it is difficult to control the proportion of low-sulfur flue gas treatment.
根据过程中的二噁英类生成机理和排放特性,主要有以下几种方法控制其生成和排放:(1)添加抑制剂以改进烧结料层条件,防止生成二噁英的在合成物和其他前提化合物。如喷氨或使用尿素,以控制烟尘中铜等金属对二噁英的催化作用。(2)烟气循环,使产生的烟气重新进入烧结层,减少二噁英量和其他污染物;(3)急速降温,使烟气由250~450度温度段急速降温至200度以下;(4)活性炭/活性褐煤吸附结合布袋除尘器,缺点烟尘负荷增加,而且吸附后活性炭难以再生和处理;(5)催化剂催化还原,使二噁英在低温下氧化生成CO2、水合HCl等无机物,缺点是催化剂价格昂贵而且易发生中毒、堵塞问题。According to the formation mechanism and emission characteristics of dioxins in the process, there are mainly the following methods to control their formation and emission: (1) Adding inhibitors to improve the conditions of the sinter layer and prevent the formation of dioxins in the synthesis and other prerequisite compound. Such as spraying ammonia or using urea to control the catalytic effect of copper and other metals on dioxin in the smoke. (2) Flue gas circulation, so that the generated flue gas re-enters the sintering layer, reducing the amount of dioxins and other pollutants; (3) Rapid cooling, so that the flue gas is rapidly cooled from the temperature range of 250 to 450 degrees to below 200 degrees; (4) Activated carbon/activated lignite adsorption combined with bag filter has the disadvantage of increasing the dust load, and it is difficult to regenerate and treat activated carbon after adsorption; (5) Catalyst catalytic reduction, oxidizing dioxin at low temperature to generate CO 2 , hydrated HCl and other inorganic substances The disadvantage is that the catalyst is expensive and prone to poisoning and clogging.
通过检索,发现如下一篇与本发明专利申请相关的专利公开文献:Through searching, the following patent publication related to the patent application of the present invention was found:
烧结烟气湿法脱硫除尘工艺(CN101168118),提供一种烧结烟气湿法脱硫除尘工艺。烧结烟气经增压后先进行冷却脱氟,使烟气中的HF被碱液捕集并且将烟温降到80℃以下;随后烟气进入高效脱硫吸收塔,通过塔内喷气管中旋流装置的作用,使烟气高速旋冲入浆液池中,烟气在浆液中被打碎并与浆液充分混合,完成脱硫除尘过程;除雾后的净烟气通过烧结余热蒸气再热后从烟囱排出。本脱硫除尘工艺能实现95%以上的脱硫效率和99%的除尘效率。冷却脱氟器的设置保证了吸收塔的热安全性并降低了塔内部的腐蚀程度。高效脱硫吸收塔无浆液循环泵,且塔内无运动部件,气液接触效果好。利用烧结余热蒸气的再热方式省却了常规的GGH,提高了系统运行的稳定性并降低了系统造价。Sintering flue gas wet desulfurization and dust removal process (CN101168118), provides a sintering flue gas wet desulfurization and dust removal process. After the sintering flue gas is pressurized, it is cooled and defluorinated first, so that the HF in the flue gas is captured by the lye and the temperature of the flue gas is lowered to below 80°C; then the flue gas enters the high-efficiency desulfurization absorption tower, and is circulated through the jet pipe in the tower. The function of the flow device makes the flue gas swirl into the slurry pool at high speed, the flue gas is broken in the slurry and fully mixed with the slurry to complete the desulfurization and dust removal process; the net flue gas after demisting is reheated by the sintering waste heat steam from the Chimney exhaust. The desulfurization and dust removal process can realize a desulfurization efficiency of over 95% and a dust removal efficiency of 99%. The setting of the cooling defluorinator ensures the thermal safety of the absorption tower and reduces the degree of corrosion inside the tower. The high-efficiency desulfurization absorption tower has no slurry circulation pump, and there are no moving parts in the tower, and the gas-liquid contact effect is good. The reheating method using sintering waste heat steam saves the conventional GGH, improves the stability of the system operation and reduces the system cost.
通过对比,本发明专利申请与上述专利公开文献存在本质的不同。By comparison, the patent application of the present invention is substantially different from the above-mentioned patent publications.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足之处,提供一种不但能够分级对全烟气进行处理、适当降低投资及运行成本,而且使二氧化硫排放达标,同时减少了二噁英排放的烧结烟气分流分级脱硫除尘装置及除尘方法,该方法简单、易于操作,成本低廉,除尘效果好。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a sintering fume that can not only treat the whole flue gas in stages, appropriately reduce investment and operating costs, but also make the emission of sulfur dioxide reach the standard and reduce the emission of dioxins. The gas splitting classification desulfurization and dust removal device and the dust removal method are simple, easy to operate, low in cost and good in dust removal effect.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种烧结烟气分流分级脱硫除尘装置,所述装置包括烧结机的风箱组、脱硫塔和高炉煤气放散塔,所述烧结机的风箱组与脱硫塔的烟气入口相连接,所述脱硫塔的烟气出口与高炉煤气放散塔的入口连接在一起,所述高炉煤气放散塔的顶部设置一出口,在该出口处的高炉煤气放散塔外设置一燃烧器;A sintering flue gas split-flow graded desulfurization and dust removal device, the device includes a sintering machine wind box group, a desulfurization tower and a blast furnace gas release tower, the sintering machine wind box group is connected to the flue gas inlet of the desulfurization tower, and the desulfurization tower The flue gas outlet is connected together with the entrance of the blast furnace gas release tower, an outlet is arranged on the top of the blast furnace gas release tower, and a burner is arranged outside the blast furnace gas release tower at the exit;
所述烧结机的风箱组内依次设置风箱首端、风箱中部和风箱末端;In the bellows group of the sintering machine, the head end of the bellows, the middle of the bellows and the end of the bellows are arranged in sequence;
所述脱硫塔烟气出口下方的塔体内自下至上依次同轴间隔设置有储液段、第一喷淋段、旋流处理段、第二喷淋段和除雾段,在脱硫塔外设置一循环泵,该循环泵的输出端通过管道分别与第一喷淋段和第二喷淋段连接在一起,该循环泵的输入端与储液段相连通安装在一起;The tower below the flue gas outlet of the desulfurization tower is provided with a liquid storage section, a first spray section, a swirl treatment section, a second spray section, and a demisting section from bottom to top, and is arranged outside the desulfurization tower. A circulation pump, the output end of the circulation pump is respectively connected to the first spray section and the second spray section through pipelines, and the input end of the circulation pump is connected to the liquid storage section and installed together;
在所述储液段与第一喷淋段之间的塔体内的一侧边上连通设置第一烟气入口,在所述旋流处理段与第二喷淋段之间的脱硫塔的塔体内的侧壁上连通设置第二烟气入口;On one side of the tower body between the liquid storage section and the first spray section, the first flue gas inlet is communicated with, and the tower of the desulfurization tower between the swirl treatment section and the second spray section A second flue gas inlet is communicated with and arranged on the side wall of the body;
所述第一烟气入口依次与设置于脱硫塔外侧的增压风机、第一除氯预洗装置、第一引风机、第一布袋除尘器和第一急冷器的输出端相连接在一起,所述第一急冷器的输入端与风箱中部相连接;所述第二烟气入口依次与设置于脱硫塔外侧的第二除氯预洗装置、第二引风机、第二布袋除尘器和第二急冷器的输出端相连接在一起,所述第二急冷器的输入端分别与风箱首端和风箱末端连接在一起。The first flue gas inlet is sequentially connected with the booster fan, the first chlorine removal pre-washing device, the first induced draft fan, the first bag filter and the output end of the first quencher arranged outside the desulfurization tower, The input end of the first quencher is connected to the middle part of the air box; the second flue gas inlet is sequentially connected to the second dechlorination pre-washing device, the second induced draft fan, the second bag filter and the second dust collector installed outside the desulfurization tower. The output ends of the two quick coolers are connected together, and the input ends of the second quick cooler are connected together with the head end of the wind box and the end of the wind box respectively.
而且,在第二喷淋段与除雾段之间设置多个喷淋段。Moreover, a plurality of spraying sections are arranged between the second spraying section and the demisting section.
而且,所述旋流处理段包括上密封板、下密封板、旋流筒和旋流器,所述上密封板和下密封板之间均布间隔沿轴向密封设置数个竖直、上下开口、中空的旋流筒,所述旋流筒内的底部同轴安装一旋流器,所述旋流器包括旋流叶片轴和旋流叶片,旋流叶片围绕旋流叶片轴成环形排列,并倾斜安装于旋流叶片轴上,旋流叶片轴与旋流筒同轴安装,所述上密封板和下密封板的外缘同轴密封安装于塔体内壁上。Moreover, the cyclone processing section includes an upper sealing plate, a lower sealing plate, a cyclone cylinder and a cyclone, and several vertical, upper and lower An open, hollow swirl tube, a swirler is coaxially installed at the bottom of the swirl tube, the swirl device includes a swirl vane shaft and a swirl vane, and the swirl vanes are arranged in a ring around the swirl vane shaft , and obliquely installed on the swirl vane shaft, the swirl vane shaft is coaxially installed with the swirl cylinder, and the outer edges of the upper sealing plate and the lower sealing plate are coaxially sealed and installed on the inner wall of the tower.
而且,所述旋流叶片为螺旋桨式倾斜的叶片结构,其倾斜角度与轴向成30-60度。Moreover, the swirl blade is a propeller-type inclined blade structure, and its inclination angle is 30-60 degrees from the axial direction.
而且,所述旋流叶片的数量为3~12片,旋流叶片采取平面或曲面形状。Moreover, the number of the swirl blades is 3-12, and the swirl blades are in the shape of a plane or a curved surface.
而且,所述旋流筒的数量为10~100个,旋流筒高为300mm~1000mm。Moreover, the number of the swirl cylinders is 10-100, and the height of the swirl cylinders is 300mm-1000mm.
利用如上所述的烧结烟气分流分级脱硫除尘装置的除尘方法,包括如下步骤:The dedusting method utilizing the above-mentioned sintering flue gas split flow graded desulfurization and dedusting device comprises the following steps:
⑴烧结烟气进入烧结机的风箱组中,风箱组的风箱中部的高硫烟气依次经过设置在风箱组和脱硫塔之间的第一急冷器、第一布袋除尘器、第一引风机、第一除氯预洗装置和增压风机后,从脱硫塔的第一烟气入口进入脱硫塔内;(1) The sintering flue gas enters the bellows group of the sintering machine, and the high-sulfur flue gas in the middle of the bellows of the bellows group passes through the first quencher, the first bag filter, the first induced draft fan, and After the first dechlorination pre-washing device and booster fan, enter the desulfurization tower from the first flue gas inlet of the desulfurization tower;
⑵风箱组的风箱首端和风箱末端的低硫烟气依次经过设置在风箱组和脱硫塔之间的第二急冷器、第二布袋除尘器、第二引风机和第二除氯预洗装置后,从脱硫塔的第二烟气入口进入脱硫塔内;(2) The low-sulfur flue gas from the head end of the wind box and the end of the wind box of the wind box group passes through the second quencher, the second bag filter, the second induced draft fan and the second dechlorination pre-washing device arranged between the wind box group and the desulfurization tower in sequence After that, enter the desulfurization tower from the second flue gas inlet of the desulfurization tower;
⑶脱硫塔外设置的循环泵将脱硫塔内底部设置的储液段内存有的喷淋液泵入,然后将喷淋液从第一喷淋段和第二喷淋段喷出,高硫烟气经第一烟气入口进入脱硫塔后,在第一喷淋段喷下的脱硫剂作用下降温并部分脱硫后进入旋流处理段,在旋流器作用下高速旋转向上,与第二喷淋段喷下的脱硫剂高速旋切、掺混,完成主要脱硫反应;在第二喷淋段与旋流处理段之间的空间内,低硫烟气经第二烟气入口进入脱硫塔后,与经过旋流处理段后向上流动的高硫烟气混合,并与第二喷淋段喷下的脱硫剂接触反应;(3) The circulation pump installed outside the desulfurization tower pumps the spray liquid in the liquid storage section set at the bottom of the desulfurization tower, and then sprays the spray liquid from the first spray section and the second spray section, and the high-sulfur fume After the gas enters the desulfurization tower through the first flue gas inlet, the desulfurizer sprayed in the first spray section cools down and partially desulfurizes, and then enters the cyclone treatment section, where it rotates upward at a high speed under the action of the cyclone, and is connected with the second spray section. The desulfurizer sprayed by the shower section is rotary cut and mixed at high speed to complete the main desulfurization reaction; in the space between the second spray section and the swirl treatment section, the low-sulfur flue gas enters the desulfurization tower through the second flue gas inlet , mixed with the high-sulfur flue gas flowing upward after passing through the cyclone treatment section, and contacting and reacting with the desulfurizer sprayed under the second spraying section;
⑷净化后的高硫烟气和低硫烟气的混合烟气进入除雾器中除去烟气中的液滴,除雾后的烟气从脱硫塔的烟气出口经管道导入高炉煤气放散塔内,在高炉煤气放散塔内与高炉煤气混合后,在高炉煤气放散塔顶部出口被燃烧器点燃后放散排入大气。(4) The mixed flue gas of purified high-sulfur flue gas and low-sulfur flue gas enters the demister to remove the liquid droplets in the flue gas, and the flue gas after demisting is introduced into the blast furnace gas release tower through the pipe from the flue gas outlet of the desulfurization tower Inside, after being mixed with blast furnace gas in the blast furnace gas release tower, it is released into the atmosphere after being ignited by the burner at the top outlet of the blast furnace gas release tower.
而且,所述步骤⑶中在第二喷淋段之上再设置1至多个喷淋段。Moreover, in the step (3), 1 to more spray sections are set above the second spray section.
而且,所述第一急冷器和第二急冷器的出口温度控制在150~180℃。Moreover, the outlet temperature of the first quencher and the second quencher is controlled at 150-180°C.
而且,所述第一除氯预洗装置和第二除氯预洗装置的出口温度控制在80~90℃。Moreover, the outlet temperature of the first dechlorination pre-washing device and the second dechlorination pre-washing device is controlled at 80-90°C.
本发明的优点和积极效果是:Advantage and positive effect of the present invention are:
1、本发明装置不但能够进行全烟气处理,使二氧化硫排放达标,尽可能消除了烟气中二噁英对环境的污染,而且对高硫烟气和低硫烟气进行分流后进入同一脱硫塔进行分级脱硫处理,而且相对于高低硫烟气先混合再全烟气处理的传统方式,脱硫塔规格尺寸更小,造价更低,降低了脱硫塔投资及运行成本。1. The device of the present invention can not only treat the whole flue gas, make the emission of sulfur dioxide meet the standard, eliminate the pollution of dioxin in the flue gas to the environment as much as possible, but also divide the high-sulfur flue gas and low-sulfur flue gas into the same desulfurization Compared with the traditional way of mixing high and low sulfur flue gas first and then treating the whole flue gas, the desulfurization tower is smaller in size and lower in cost, which reduces the investment and operation cost of the desulfurization tower.
2、本发明装置设置急冷器,将使烟气温度由250~450度急速降温至200度以下,尽可能错过二噁英的最佳生成温度,进一步降低了烟气中二噁英生成几率,同时有利于二噁英以固态形式吸附在烟尘表面,且主要吸附在微细颗粒上。2. The device of the present invention is equipped with a quencher, which will rapidly reduce the temperature of the flue gas from 250 to 450 degrees to below 200 degrees, and miss the best generation temperature of dioxins as much as possible, further reducing the probability of dioxins in the flue gas. At the same time, it is beneficial for dioxin to be adsorbed on the surface of the dust in solid form, and it is mainly adsorbed on fine particles.
3、本发明装置急冷器之后选用相对于湿法除尘和静电除尘方式除尘效率更高的布袋除尘器,避免了由于二噁英在200度以下时容易吸附于烟气中微细颗粒物上的现象的发生,除尘效率可以达到85%~90%或更高,提高了二噁英去除效率,也能去除可对二噁英生成起催化作用的铜、铁等重金属。3. After the quencher of the device of the present invention, a bag filter with higher dust removal efficiency than wet dust removal and electrostatic dust removal is selected to avoid the phenomenon that dioxins are easily adsorbed on fine particles in the flue gas when the temperature is below 200 degrees occurs, the dust removal efficiency can reach 85% to 90% or higher, which improves the dioxin removal efficiency and can also remove heavy metals such as copper and iron that can catalyze the formation of dioxins.
4、本发明装置在除尘之后设置除氯预洗装置,最大限度去除烟气中的氯离子,减少二噁英的生成条件,同时也除去大量其他酸性气体,减少对脱硫塔等后续设备的腐蚀。4. The device of the present invention is equipped with a chlorine removal pre-washing device after dust removal to remove chlorine ions in the flue gas to the greatest extent, reduce the generation conditions of dioxins, and remove a large amount of other acid gases at the same time, reducing the corrosion of follow-up equipment such as desulfurization towers .
5、本发明装置脱硫塔烟气出口通过管道与高炉煤气放散塔相连,脱硫后烟气与高炉煤气混合燃烧,可以轻松达到露点温度以上排放,提高了污染物的扩散度,同时脱硫塔之前的烟气前期处理工艺去除了氯离子和铜、铁等重金属,使得燃烧时尽可能避免了二噁英的再度生成。5. The flue gas outlet of the desulfurization tower of the device of the present invention is connected to the blast furnace gas release tower through a pipeline. After desulfurization, the flue gas and blast furnace gas are mixed and burned, and can be easily discharged above the dew point temperature, which improves the diffusion of pollutants. The flue gas pre-treatment process removes chloride ions and heavy metals such as copper and iron, so that the regeneration of dioxins can be avoided as much as possible during combustion.
6、本发明除尘方法简单、易于操作,成本低廉,除尘效果好。6. The dust removal method of the present invention is simple, easy to operate, low in cost and good in dust removal effect.
附图说明Description of drawings
图l为本发明的结构连接示意图;Fig. 1 is the structural connection schematic diagram of the present invention;
图2为图1中旋流处理段的结构放大示意图;Fig. 2 is the enlarged schematic view of the structure of the cyclone treatment section in Fig. 1;
图3为图2的俯视图。FIG. 3 is a top view of FIG. 2 .
具体实施方式Detailed ways
下面以附图实施方式为例对本发明作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本发明的保护范围。Hereinafter, the present invention will be further described in detail by taking the embodiment of the accompanying drawings as an example. The following embodiments are only descriptive, not restrictive, and cannot limit the protection scope of the present invention.
一种烧结烟气分流分级脱硫除尘装置,如图1所示,所述装置包括烧结机的风箱组(图中未标号)、脱硫塔9和高炉煤气放散塔11;所述烧结机的风箱组与脱硫塔的烟气入口相连接,所述脱硫塔的烟气出口10与高炉煤气放散塔的入口连接在一起,所述高炉煤气放散塔的顶部设置一出口,在该出口处的高炉煤气放散塔外设置一燃烧器12。A sintering flue gas diversion classification desulfurization and dust removal device, as shown in Figure 1, the device includes a sintering machine bellows group (not labeled in the figure), a desulfurization tower 9 and a blast furnace gas release tower 11; the sintering machine bellows group It is connected with the flue gas inlet of the desulfurization tower, and the flue gas outlet 10 of the desulfurization tower is connected with the inlet of the blast furnace gas release tower. An outlet is arranged on the top of the blast furnace gas release tower, and the blast furnace gas at the outlet is released. A burner 12 is arranged outside the tower.
所述烧结机的风箱组内依次设置风箱首端1、风箱中部2和风箱末端3。In the bellows group of the sintering machine, a bellows head 1 , a bellows middle 2 and a bellows end 3 are arranged in sequence.
所述脱硫塔的塔体内的顶部设置烟气出口,在烟气出口下方的塔体内自下至上依次同轴间隔设置有储液段17、第一喷淋段16、旋流处理段15、第二喷淋段14和除雾段13,在脱硫塔外设置一循环泵18,所述循环泵的输出端通过管道分别与第一喷淋段和第二喷淋段连接在一起,所述循环泵的输入端与储液段相连通安装在一起;The top of the tower body of the desulfurization tower is provided with a flue gas outlet, and a
为了加强低硫烟气的脱硫处理,同时也对高硫烟气有一定的脱硫效果,可以在第二喷淋段与除雾段之间设置多个喷淋段。In order to strengthen the desulfurization treatment of low-sulfur flue gas and also have a certain desulfurization effect on high-sulfur flue gas, multiple spraying sections can be set between the second spraying section and the demisting section.
在所述储液段与第一喷淋段之间的塔体内的一侧边上连通设置第一烟气入口19,在所述旋流处理段与第二喷淋段之间的脱硫塔的塔体内的侧壁上连通设置第二烟气入口8;The first
所述第一烟气入口依次与设置于脱硫塔外侧的增压风机20、第一除氯预洗装置21、第一引风机22、第一布袋除尘器23和第一急冷器24的输出端相连接在一起(第一烟气入口与增压风机的输出端相连接,增压风机的输入端与第一除氯预洗装置的输出端相连接,第一除氯预洗装置的输入端与第一引风机的输出端相连接,第一引风机的输入端与第一布袋除尘器的输出端相连接,第一布袋除尘器的输入端与第一急冷器的输出端相连接),所述第一急冷器的输入端与风箱中部相连接;The first flue gas inlet is sequentially connected with the output end of the
所述第二烟气入口依次与设置于脱硫塔外侧的第二除氯预洗装置7、第二引风机6、第二布袋除尘器5和第二急冷器4的输出端相连接在一起(第二烟气入口与第二除氯预洗装置的输出端相连接,第二除氯预洗装置的输入端与第二引风机的输出端相连接,第二引风机的输入端与第二布袋除尘器的输出端相连接,第二布袋除尘器的输入端与第二急冷器的输出端相连接),所述第二急冷器的输入端分别与风箱首端和风箱末端连接在一起;The second flue gas inlet is sequentially connected with the second dechlorination prewashing device 7, the second induced
如图2和图3所示,所述旋流处理段包括上密封板25、下密封板26、旋流筒29和旋流器,所述上密封板和下密封板之间均布间隔沿轴向密封设置数个竖直、上下开口、中空的旋流筒,所述旋流筒内的底部同轴安装一旋流器,所述旋流器包括旋流叶片轴27和旋流叶片28,旋流叶片围绕旋流叶片轴成环形排列,并倾斜安装于旋流叶片轴上,旋流叶片轴与旋流筒同轴安装。旋流叶片为螺旋桨式倾斜的叶片结构,其倾斜角度与轴向成30-60度,该旋流叶片的数量可根据具体情况而定,一般为3~12片,本实施例中设置6片旋流叶片;旋流叶片可采取平面或曲面形状,本实施例为平面叶片。所述上密封板和下密封板的外缘同轴密封安装于塔体内壁上,该上密封板和下密封板可以防止烟气短路,将旋流筒以外的脱硫塔塔体的截面封闭,该封板可以焊接于旋流筒上。所述旋流筒的数量可以为10~100个,本实施例中旋流筒为在上密封板和下密封板之间设置12个,呈等间距矩形阵列排列,该旋流筒高为300mm~1000mm。As shown in Figures 2 and 3, the cyclone treatment section includes an
利用如上所述的烧结烟气分流分级脱硫除尘装置的除尘方法,包括如下步骤:The dedusting method utilizing the above-mentioned sintering flue gas split flow graded desulfurization and dedusting device comprises the following steps:
⑴烧结烟气进入烧结机的风箱组中,风箱组的风箱中部的高硫烟气依次经过设置在风箱组和脱硫塔之间的第一急冷器、第一布袋除尘器、第一引风机、第一除氯预洗装置和增压风机后,从脱硫塔的第一烟气入口进入脱硫塔内;(1) The sintering flue gas enters the bellows group of the sintering machine, and the high-sulfur flue gas in the middle of the bellows of the bellows group passes through the first quencher, the first bag filter, the first induced draft fan, and After the first dechlorination pre-washing device and booster fan, enter the desulfurization tower from the first flue gas inlet of the desulfurization tower;
第一除氯预洗装置内采用碱液对烧结烟气进行预洗,能基本脱除HCl和HF;The first dechlorination pre-washing device uses lye to pre-wash the sintering flue gas, which can basically remove HCl and HF;
⑵风箱组的风箱首端和风箱末端的低硫烟气依次经过设置在风箱组和脱硫塔之间的第二急冷器、第二布袋除尘器、第二引风机和第二除氯预洗装置后,从脱硫塔的第二烟气入口进入脱硫塔内;(2) The low-sulfur flue gas from the head end of the wind box and the end of the wind box of the wind box group passes through the second quencher, the second bag filter, the second induced draft fan and the second dechlorination pre-washing device arranged between the wind box group and the desulfurization tower in sequence After that, enter the desulfurization tower from the second flue gas inlet of the desulfurization tower;
第二除氯预洗装置内采用碱液对烧结烟气进行预洗,能基本脱除HCl和HF;The second dechlorination pre-washing device uses lye to pre-wash the sintering flue gas, which can basically remove HCl and HF;
⑶脱硫塔外设置的循环泵将脱硫塔内底部设置的储液段内存有的喷淋液泵入,然后将喷淋液从第一喷淋段和第二喷淋段喷出,高硫烟气经第一烟气入口进入脱硫塔后,在第一喷淋段喷下的脱硫剂作用下降温并部分脱硫后进入旋流处理段,在旋流器作用下高速旋转向上,与第二喷淋段喷下的脱硫剂高速旋切、掺混,完成主要脱硫反应;在第二喷淋段与旋流处理段之间的空间内,低硫烟气经第二烟气入口进入脱硫塔后,与经过旋流处理段后向上流动的高硫烟气混合,并与第二喷淋段喷下的脱硫剂接触反应;(3) The circulation pump installed outside the desulfurization tower pumps the spray liquid in the liquid storage section set at the bottom of the desulfurization tower, and then sprays the spray liquid from the first spray section and the second spray section, and the high-sulfur fume After the gas enters the desulfurization tower through the first flue gas inlet, the desulfurizer sprayed in the first spray section cools down and partially desulfurizes, and then enters the cyclone treatment section, where it rotates upward at a high speed under the action of the cyclone, and is connected with the second spray section. The desulfurizer sprayed by the shower section is rotary cut and mixed at high speed to complete the main desulfurization reaction; in the space between the second spray section and the swirl treatment section, the low-sulfur flue gas enters the desulfurization tower through the second flue gas inlet , mixed with the high-sulfur flue gas flowing upward after passing through the cyclone treatment section, and contacting and reacting with the desulfurizer sprayed under the second spraying section;
如有必要,可在第二喷淋段之上再设置一个第三喷淋段,进一步加强低硫烟气的脱硫处理,同时也对高硫烟气有一定脱硫效果;If necessary, a third spray section can be set above the second spray section to further strengthen the desulfurization treatment of low-sulfur flue gas, and also have a certain desulfurization effect on high-sulfur flue gas;
⑷净化后的高硫烟气和低硫烟气的混合烟气进入除雾器中除去混合烟气中的液滴,除雾后的烟气从脱硫塔的烟气出口经管道导入高炉煤气放散塔内,在高炉煤气放散塔内与高炉煤气混合后,在高炉煤气放散塔顶部出口被燃烧器点燃后放散排入大气。(4) The mixed flue gas of purified high-sulfur flue gas and low-sulfur flue gas enters the demister to remove the liquid droplets in the mixed flue gas, and the flue gas after demisting is introduced into the blast furnace gas from the flue gas outlet of the desulfurization tower through the pipeline to release In the tower, after the blast furnace gas is mixed with the blast furnace gas in the blast furnace gas release tower, it is released into the atmosphere after being ignited by the burner at the top outlet of the blast furnace gas release tower.
本发明除尘方法为进一步减小烟气中二噁英生成,将使烟气温度由250~450℃急速降温至200℃以下,最好将所述第一急冷器和第二急冷器的出口温度控制在150~180℃,本实施例控制在170℃左右。针对烧结烟气高温高湿的特点,将所述第一除氯预洗装置和第二除氯预洗装置的出口温度控制在80~90℃,本实施例控制在80℃,以减少烟气对脱硫塔的影响。所述净化后的烟气在高炉煤气放散塔中与高炉煤气混合后,经燃烧器燃烧,保证放散时烟气温度大于露点温度。In order to further reduce the generation of dioxins in the flue gas, the dust removal method of the present invention will rapidly lower the temperature of the flue gas from 250 to 450°C to below 200°C. It is controlled at 150-180°C, and it is controlled at about 170°C in this embodiment. In view of the characteristics of high temperature and high humidity of the sintering flue gas, the outlet temperature of the first dechlorination pre-washing device and the second dechlorination pre-washing device is controlled at 80-90°C, and in this embodiment, it is controlled at 80°C to reduce the temperature of the flue gas Effect on desulfurization tower. After the purified flue gas is mixed with the blast furnace gas in the blast furnace gas release tower, it is burned by a burner to ensure that the temperature of the flue gas is greater than the dew point temperature during the release.
为了在脱硫的同时尽可能地脱除二噁英,本发明除尘方法在烟气进入脱硫塔前,采取了如下措施:(1)为进一步减小烟气中二噁英生成,将烟气温度由250~450℃急速降温至200℃以下,尽可能错过二噁英最佳生成温度;(2)二噁英在200℃以下时,容易吸附于烟气中微细颗粒物上,故在急冷器之后选用除尘效率更高的布袋除尘器(相对于湿法除尘和静电除尘),除尘效率可以达到85%~90%或更高,最大可能去除重金属、微细粉尘和二噁英;(3)为去除导致二噁英生成的氯离子,设置除氯预洗装置,可以采用碱液进行烟气预洗,能基本脱除HCl和HF。(4)脱硫塔处理后的净化烟气进入高炉煤气放散塔与高炉煤气混合燃烧,因脱硫塔前除氯环节和布袋除尘环节去除了二噁英生成所必不可少的氯离子和起催化作用的铜、铁等重金属,使得燃烧时尽可能避免了二噁英的再度生成。In order to remove dioxins as much as possible while desulfurizing, the dust removal method of the present invention takes the following measures before the flue gas enters the desulfurization tower: (1) In order to further reduce the formation of dioxins in the flue gas, the flue gas temperature Rapidly cool down from 250 to 450°C to below 200°C to miss the optimum formation temperature of dioxins as much as possible; (2) When dioxins are below 200°C, they are easily adsorbed on fine particles in the flue gas, so after the quencher Choose a bag filter with higher dust removal efficiency (compared to wet dust removal and electrostatic dust removal), the dust removal efficiency can reach 85% to 90% or higher, and the maximum possible removal of heavy metals, fine dust and dioxins; (3) to remove Chloride ions that lead to the generation of dioxin can be installed with a chlorine removal pre-washing device, and the flue gas can be pre-washed with lye, which can basically remove HCl and HF. (4) The purified flue gas treated by the desulfurization tower enters the blast furnace gas release tower and is mixed with the blast furnace gas for combustion. Because the dechlorination link and bag dust removal link before the desulfurization tower remove the chlorine ions necessary for the formation of dioxin and play a catalytic role Heavy metals such as copper and iron make it possible to avoid the regeneration of dioxins during combustion.
本发明烧结烟气分流分级脱硫除尘装置的工作原理如下:The working principle of the sintering flue gas split classification desulfurization and dust removal device of the present invention is as follows:
根据烧结烟气的特点,一般首端风箱烟气温度较低,生成的SO2极少,中部风箱温度较高,SO2浓度较高,末端风箱烟气温度高,生成的SO2极少。通常大中型烧结机组抽风系统按两台引风机配置,将首、末端风箱烟气并成一路,即所谓低硫烟气,中部风箱烟气并成一路,即所谓高硫烟气,根据多台烧结机烟气实测数据,高硫和低硫烟气的烟气量相差不大。本发明采用了两种工艺线:高硫处理工艺线和低硫处理工艺线。高、低硫烟气均经过急冷器、布袋除尘器、引风机和除氯预洗装置,之后低硫烟气直接进入脱硫塔第二烟气入口,而高硫烟气经增压风机增压后进入脱硫塔第一烟气入口。根据两股烟气SO2浓度的不同,高硫烟气和低硫烟气进入不同烟气入口进行分级处理,高硫烟气共通过两层喷淋处理和一层旋流处理段强化处理,低硫烟气只通过一层喷淋处理。因旋流处理段阻力较大,故高硫处理工艺线在脱硫塔前多设置一个增压风机进行增压。高硫烟气经第一烟气入口进入脱硫塔后,在第一喷淋段喷下的脱硫剂作用下降温并初步脱硫后进入旋流处理段,在旋流器作用下,形成具有一定速度的向上的旋转气流,将第二喷淋段喷下的脱硫剂托住并反复旋切,形成动态稳定的气液悬浮层,气液不断聚散、掺混,完成主要脱硫反应;在第二喷淋段与旋流处理段之间的脱硫塔内,所述低硫烟气经第二烟气入口进入脱硫塔后,与经过旋流处理段后向上流动的高硫烟气混合,并与第二喷淋段喷下的脱硫剂逆向接触、反应;总体上,低硫烟气经过一级喷淋脱硫处理,而高硫烟气经过了两级喷淋和一级旋流强化脱硫处理。净化后的混合烟气进入除雾器除去烟气中的液滴,从烟气出口经管道导入高炉煤气放散塔与高炉煤气混合,在高炉煤气放散塔顶部出口被燃烧器点燃后放散排入大气。这样分级的全烟气处理方式不但可以保证全部烟气都能满足脱硫指标要求,而且相对于高低硫烟气先混合再全烟气处理的传统方式,脱硫塔规格尺寸更小,造价更低。According to the characteristics of the sintering flue gas, generally the flue gas temperature of the wind box at the head end is low, and the SO 2 generated is very little ; Usually, the exhaust system of large and medium-sized sintering units is configured according to two induced draft fans. The flue gas from the first and end air boxes is combined into one path, which is the so-called low-sulfur flue gas, and the flue gas from the middle bellows is combined into one path, which is the so-called high-sulfur flue gas. According to the actual measurement data of the flue gas of the sintering machine, the flue gas volume of high-sulfur and low-sulfur flue gas is not much different. The present invention adopts two kinds of process lines: a high-sulfur treatment process line and a low-sulfur treatment process line. Both high and low sulfur flue gas pass through the quench cooler, bag filter, induced draft fan and chlorine removal pre-washing device, and then the low sulfur flue gas directly enters the second flue gas inlet of the desulfurization tower, while the high sulfur flue gas is boosted by the booster fan Then enter the first flue gas inlet of the desulfurization tower. According to the difference of SO2 concentration of the two streams of flue gas, high-sulfur flue gas and low-sulfur flue gas enter different flue gas inlets for graded treatment. Low-sulfur flue gas is treated with only one layer of spraying. Due to the high resistance of the cyclone treatment section, an additional booster fan is installed in front of the desulfurization tower in the high-sulfur treatment process line for pressurization. After the high-sulfur flue gas enters the desulfurization tower through the first flue gas inlet, the desulfurizer sprayed in the first spray section cools down and enters the cyclone treatment section after preliminary desulfurization. Under the action of the cyclone, a certain speed gas is formed. The upward swirling airflow holds the desulfurizer sprayed by the second spraying section and repeatedly rotary cuts to form a dynamic and stable gas-liquid suspension layer. The gas-liquid is continuously gathered, dispersed and mixed to complete the main desulfurization reaction; In the desulfurization tower between the spray section and the cyclone treatment section, the low-sulfur flue gas enters the desulfurization tower through the second flue gas inlet, mixes with the high-sulfur flue gas that flows upward after passing through the cyclone treatment section, and is mixed with the The desulfurizing agent sprayed in the second spraying section contacts and reacts in reverse; in general, the low-sulfur flue gas undergoes one-stage spray desulfurization treatment, while the high-sulfur flue gas undergoes two-stage spraying and one-stage cyclone enhanced desulfurization treatment. The purified mixed flue gas enters the demister to remove the liquid droplets in the flue gas, and is introduced from the flue gas outlet through the pipeline into the blast furnace gas release tower to mix with the blast furnace gas, and is released into the atmosphere after being ignited by the burner at the top outlet of the blast furnace gas release tower . This hierarchical full flue gas treatment method can not only ensure that all flue gas can meet the desulfurization index requirements, but also compared with the traditional method of mixing high and low sulfur flue gas first and then full flue gas treatment, the desulfurization tower is smaller in size and lower in cost.
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