CN103732341A - Inspection fixture - Google Patents

Inspection fixture Download PDF

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Publication number
CN103732341A
CN103732341A CN201280039366.9A CN201280039366A CN103732341A CN 103732341 A CN103732341 A CN 103732341A CN 201280039366 A CN201280039366 A CN 201280039366A CN 103732341 A CN103732341 A CN 103732341A
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CN
China
Prior art keywords
scolder
inspection
fixture
plate
determination part
Prior art date
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Granted
Application number
CN201280039366.9A
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Chinese (zh)
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CN103732341B (en
Inventor
奥山博光
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Omron Corp
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Omron Corp
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Publication of CN103732341A publication Critical patent/CN103732341A/en
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Publication of CN103732341B publication Critical patent/CN103732341B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/08Soldering by means of dipping in molten solder
    • B23K1/085Wave soldering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/0008Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/06Solder feeding devices; Solder melting pans
    • B23K3/0646Solder baths
    • B23K3/0653Solder baths with wave generating means, e.g. nozzles, jets, fountains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/06Solder feeding devices; Solder melting pans
    • B23K3/0646Solder baths
    • B23K3/0669Solder baths with dipping means
    • B23K3/0676Conveyors therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/087Soldering or brazing jigs, fixtures or clamping means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices
    • B23K2101/42Printed circuits

Abstract

Provided is an inspection fixture for detecting the state of the jet flow of a solder under the same conditions as when soldering with respect to a base material. In particular, this inspection fixture is equipped with an inspection plate (22) which is heat resistant and thus is not deformed by the thermal effect of the solder, and which is translucent and thus enables the pattern formed by the solder touching the lower surface to be visually recognized from the upper-surface side.

Description

Inspection fixture
Technical field
The present invention relates to the inspection fixture using in scolder fluidic device.
Background technology
In the past, as the inspection fixture using in scolder fluidic device, known following inspection fixture: it possesses in vertical direction many root pointers bolt independent and can fine motion, measures jet shape (for example,, with reference to patent documentation 1) by these pointer bolts.
In addition, as other inspection fixture using in scolder fluidic device, known following inspection fixture: it possesses determination part, in order to measure the shape of the scolder in jet state, described determination part has the shape (for example,, with reference to patent documentation 2) consistent with jet shape as target.
Yet described any inspection fixture no matter, all can only measure the shape of a part for the scolder in jet state, cannot detect the scolder of ejaculation and how touch substrate as welding object etc.
Therefore, cannot avoid producing deviation between measurement result and the situation of actual welding.
Prior art document
Patent documentation
Patent documentation 1: Japanese kokai publication hei 5-69121 communique
Patent documentation 2: Japanese kokai publication hei 11-340621 communique
Summary of the invention
Invent problem to be solved and be to provide inspection fixture, described inspection with fixture can the condition identical in the situation with base material is welded under, detect the scolder that penetrates and the touch situations of base material.
For solving the technical scheme of problem
As for solving the technical scheme of described problem,
The present invention is for checking the inspection fixture of the jet state of scolder,
Described inspection possesses inspection plate with fixture, described inspection has with plate: the heat resistance of not being out of shape because of the heat affecting of described scolder, and the light transmission that can check by the face side of the opposite side of plate from described inspection with the contact condition of the face of a side of plate scolder and this inspection.
Utilize this structure, can be from checking that the face of the opposite side of using plate detects the state with the face of a side of plate in actual this inspection contacting of scolder.
Therefore, can judge exactly that whether condition for welding is suitable, for the device welding, whether have problems etc.
Preferably, described inspection has datum line with plate, and described datum line is for judging the contact condition of the face of a side of plate for scolder and described inspection.
Utilize this structure, based on datum line, can easily judge that whether the contact condition of scolder is suitable.
Preferably, described inspection with plate on the identical conveyance path of the base material with soldered with constant speed by conveyance, described datum line extends along the direction vertical with conveyance direction.
Utilize this structure, based on datum line, can easily judge that whether the pattern being formed by the scolder contacting with plate with inspection is suitable.
Preferably, described inspection has at least 1 with plate and measures line, and described mensuration line extends along the direction vertical with conveyance direction, and is formed at the position by conveyance direction side than described datum line.
Utilize this structure, the trailing edge (being positioned at the edge with conveyance opposite direction side) of the pattern of the scolder forming with plate according to the inspection moving with the constant speed position relationship between leading edge (being positioned at the edge of conveyance direction side) and the mensuration line of pattern constantly, scolder that aligns with datum line, can judge that whether the scope that scolder contacts is suitable.
Preferably, described inspection consists of with plate scaffold and described inspection with fixture,
Described scaffold has the 1st determination part and the 2nd determination part,
Described inspection is held in respectively the 1st determination part and the 2nd determination part of described support plate with plate,
Described the 2nd determination part possesses a plurality of peristomes that the scolder of ejaculation guided to described inspection use plate.
Utilize this structure, at the 2nd determination part, after scolder is invaded in peristome, contact with plate with inspection.Therefore, from scolder with check the proterties (temperature and viscosity) etc. that can grasp exactly scolder with the contact condition of plate.
Preferably, described scaffold possesses the 3rd determination part that a plurality of peristomes by communicating surface and the back side form,
Described inspection possesses the scolder checkout gear detecting invading the dipping height (degree of depth) of scolder of each peristome of described the 3rd determination part with fixture.
Whether utilize this structure, utilize scolder checkout gear can detect the dipping height (degree of depth) of the scolder of the peristome that invades the 3rd determination part, therefore can easily grasp is the dipping height (degree of depth) of expectation.
Preferably, described scolder checkout gear possesses: a plurality of mensuration pins, and they are disposed at respectively each peristome; And notification unit, its by mensuration sell with scolder contact notify.
Utilize this structure, when mensuration pin impregnated in scolder, by notification unit, notified, so user can easily grasp the dipping height of scolder.
Preferably, described mensuration pin possesses for preventing the heater of solder attachment.
Utilize this structure, measure pin can attached solder, can under good state, detect all the time.
In addition, as for solving the technical scheme of described problem, the present invention is that described inspection has the 1st determination part with fixture for checking the inspection fixture of the jet state of scolder, and the pattern that described the 1st determination part can form according to the scolder by penetrating detects the jet state of scolder.
Preferably, the inspection fixture of described structure is that described inspection has the 2nd determination part with fixture for checking the inspection fixture of the jet state of scolder, and described the 2nd determination part can detect the state of the jet pressure of the scolder penetrating.
In addition, preferably, the present invention is that described inspection has the 3rd determination part with fixture for checking the inspection fixture of the jet state of scolder, and described the 3rd determination part can highly detect the dipping of the scolder penetrating.
Invention effect
According to the present invention, owing to having used the inspection plate with heat resistance and light transmission, so can be that face detection with the opposite side of plate cannot detect from checking, the contact condition of the face of a side of scolder and check-out console in the past.
Accompanying drawing explanation
Fig. 1 is the top view of summary that the welder of the 1st embodiment is shown.
Fig. 2 is the front view of summary that the welder of the 1st embodiment is shown.
Fig. 3 is by the partial enlarged drawing shown in a part for the structure member of the preheating device of Fig. 2 and scolder fluidic device.
In Fig. 4, (a) is the top view that the carrying device of Fig. 2 is shown, and is (b) cutaway view of its bootstrap block to the B-B line along (a) of the bearing state of base material is shown.
Fig. 5 is the top view of fixture for the inspection used in the scolder fluidic device of Fig. 1.
Fig. 6 is the cutaway view along the A-A line of Fig. 5.
In Fig. 7, (a) is the top view of the scaffold of Fig. 5, is (b) cutaway view along the B-B line of (a).
Fig. 8 is illustrated in the cutaway view of the summary of the scolder checkout gear using in fixture for the inspection of Fig. 5.
In Fig. 9, (a) is the top view of fixture for the inspection of the 2nd embodiment, is (b) cutaway view along the B-B line of (a), is (c) cutaway view along the C-C line of (a).
In Figure 10, (a) is the top view of the scaffold of Fig. 9, is (b) the biopsy cavity marker devices front view of (a).
In Figure 11, (a) is the side view cutaway drawing of the 1st scolder test section of Fig. 7, is (b) the main cutaway view of looking.
In Figure 12, (a) is the front view of summary of state of along continuous straight runs conveyance base material that the welder of the 3rd embodiment is shown, and is (b) front view that makes the state that base material falls from (a) is shown.
In Figure 13, (a) and (b) are that the master of summary that the scolder fluidic device of Figure 12 is shown looks cutaway view and top view.
In Figure 14, (a) illustrates the scolder fluidic device of Figure 13 to checking the cutaway view of the summary of the jet state of using fixture, is (b) to illustrate to check the partial top view of using the datum line of plate with the inspection of fixture.
In Figure 15, (a) and (b), (c) are the cutaway view of scolder fluidic device to the summary of the jet state of base material that Figure 14 is shown.
Figure 16 is that the top view of plate is used in the inspection that other embodiments are shown with the inspection of fixture.
Label declaration
1: scaling powder apparatus for coating;
2: preheating device;
3: scolder fluidic device;
4: carrying device;
5: inspection fixture;
6: scaling powder atomizing nozzle;
7: preheating unit heater;
8: solder bath;
9: the 1 jet portions;
10: the 2 jet portions;
11: the 1 solder baths;
12: the 1 spray nozzle parts;
13: the 2 solder baths;
14: the 2 spray nozzle parts;
15: move into conveyer;
16: the 1 conveyance conveyers;
17: transfer conveyer;
18: the 2 conveyance conveyers;
19: bootstrap block;
20: guiding groove;
21: scaffold;
22: inspection plate;
22a: the 1st inspection plate;
22b: the 2nd inspection plate;
22c: dipping is confirmed plate;
23: the muscle portion of dashing forward;
24: the 1 determination parts;
25: the 2 determination parts;
26: the 3 determination parts;
27: the 1 recesses;
28: the 2 recesses;
29a, 29b: the 1st peristome;
30a, 30b: the 2nd peristome;
Within 31: the 1, measure line;
Within 32: the 2, measure line;
33: datum line;
34: scolder checkout gear;
35: electrode part;
36:LED;
37: measure pin;
38: the 1 supporting arms;
39: the 2 supporting arms;
40: support plate;
100: inspection fixture;
101: scaffold;
102: inspection plate;
103: the 1 scolder test sections;
104: the 2 scolder test sections;
105: the muscle portion of dashing forward;
106: the 1 determination parts;
107: the 2 determination parts;
108: the 3 determination parts;
109: rectangular opening;
110: keep pawl;
111: arch portion;
112: recess;
112a: through hole;
113: dipping confirmation unit;
Within 115: the 2, measure line;
Within 116: the 1, measure line;
117: datum line;
119: measure pin;
120: base plate;
121: side plate;
122: lifter plate;
123: adjust screw;
124: electrified wire;
126: electrode part;
127: erecting bed;
128: measure pin;
201: scaling powder apparatus for coating;
202: preheating device;
203: scolder fluidic device;
204: carrying device;
205: inspection fixture;
206: solder bath;
207: jet nozzle;
208: jet pump;
209: middle plate;
210: demarcation strip;
211: pump region;
212: jet area;
213: jet nozzle platform;
214: lid;
215: debris removal nozzle;
216: rectangle frame portion;
217: current return circuit;
218: pump case;
219: supporting station;
220: pump screw rod;
220a: middle plate fin peristome;
221: band conveyor;
222: supporting rail;
223: arm member;
201: scaling powder apparatus for coating;
202: preheating device;
203: scolder fluidic device;
204: carrying device;
205: inspection fixture;
206: solder bath;
207: jet nozzle;
208: jet pump;
209: middle plate;
210: demarcation strip;
211: pump region;
212: jet area;
213: jet nozzle platform;
214: lid;
215: debris removal nozzle;
216: rectangle frame portion;
217: current return circuit;
218: pump case;
219: supporting station;
220: pump screw rod;
221: band conveyor;
222: supporting rail;
223: arm member;
224: guide rail;
225: moving rail;
226: scaffold;
227: inspection plate;
228: determination part;
229: recess;
230: rectangular opening;
231: inclined plane;
232: reference frame.
The specific embodiment
Below, according to accompanying drawing, embodiments of the present invention are described.
In addition, in the following description, used as required represent specific direction and position term (for example, comprise " on ", the term of D score, " side ", " end "), but the use of these terms is that accompanying drawing is easily understood invention in order to reference, and technical scope of the present invention is not subject to the restriction of the meaning of these terms.
In addition, the following description only illustrates in essence for example, and intention does not limit the present invention, its application thing or its purposes.
(the 1st embodiment)
Fig. 1 is the approximate vertical view of the welder of the 1st embodiment, and Fig. 2 shows its front view.This welder possesses scaling powder apparatus for coating 1, preheating device 2 and scolder fluidic device 3.Especially, described preheating device 2 and described scolder fluidic device 3 are disposed in same housing.And, at scaling powder apparatus for coating 1, preheating device 2 and scolder fluidic device 3, utilize carrying device 4(Fig. 4) fixture 5(Fig. 5 for conveyance inspection) (checking Fig. 9 with fixture 100()) and printed board etc. as the base material B of welding object.
And, also can in same housing, configure scaling powder apparatus for coating 1, preheating device 2 and scolder fluidic device 3.
As shown in Figure 1, 2, scaling powder apparatus for coating 1 is at base material B(Fig. 4 (a) and (b)) lower surface coating scaling powder.Therefore, scaling powder apparatus for coating 1 possesses scaling powder atomizing nozzle 6, and the lower surface of the base material B passing through is coated with to scaling powder in the mode of spraying.And, although scaling powder apparatus for coating is illustrated as atomizing, can be also foaming type.
Preheating device 2 is for being warming up to the installing component of base material B to be suitable for the temperature of welding or thermal shock reply value (can tackle the temperature of impact of the variations in temperature of scolder).Therefore, as shown in Figure 3, a plurality of preheating unit heaters 7 that preheating device 2 utilizes the lower side in aftermentioned conveyance path alongst to configure, to the base material B(Fig. 4 (a) by conveyance) heat.
And Fig. 3 is that general principal view is amplified in the part of a part that the structure member of preheating device 2 and scolder fluidic device 3 is shown.Especially, in this scolder fluidic device 3, in solder bath 8, possess the 1st jet portion 9 and the 2nd jet portion 10.
The 1st jet portion 9 arranges the structure that the 1st spray nozzle part 12 forms on the top of the 1st solder bath 11.In the 1st solder bath 11, dispose not shown screw rod.(motor also can directly link with the rotating shaft of screw rod from the power of the rotating shaft of motor, via conveyer belt, to be passed to the rotating shaft of described screw rod.In addition, can also replace motor with induction pump.)。
And described the 1st spray nozzle part 12 is rectangular drum like, and upper end open is formed the lid 12a(nozzle cover of a plurality of through holes) sealing.Lid 12a is along 4 couples of base material B of carrying device and check the conveyance path inclination with fixture 5.And, when CD-ROM drive motor, by conveyer belt, making screw rod rotation, the scolder of melting rises in the 1st spray nozzle part 12, and with turbulent condition, penetrates upward from being formed at each through hole of lid 12a.Thus, guaranteed the wettability of the scolder on base material B.
The 2nd jet portion 10 arranges the structure that the 2nd spray nozzle part 14 forms on the top of the 2nd solder bath 13.In the 2nd solder bath 13, the same with described the 1st jet portion 9, (the same with described the 1st jet portion 9, motor also can directly link with the rotating shaft of screw rod to dispose the screw rod (not shown) that utilizes motor and rotate by conveyer belt.In addition, can also replace motor with induction pump.)。
And described the 2nd spray nozzle part 14 keeps the state of upper end open, and the opening edge of upper end along 4 couples of base material B of carrying device and check Fig. 5 with fixture 5() conveyance path tilt.And while making screw rod rotation when CD-ROM drive motor, the scolder of melting penetrates with rectification state via the upper opening portion of the 2nd spray nozzle part 14.Thus, carry out good scolder and cut off shaping.
And, from the 1st jet portion 9 and the 2nd jet portion 10, penetrate and the remaining scolder that is not used in welding is recovered to solder bath 8, be back to each jet portion 9,10.
At scaling powder apparatus for coating 1, preheating device 2 and scolder fluidic device 3, can utilize as previously mentioned carrying device 4 conveyance base material B(Fig. 4) and check Fig. 5 with fixture 5() (checking Fig. 9 with fixture 100()).
As shown in Figure 1, carrying device 4 possesses: move into conveyer 15, it is for fixture 5(Fig. 5 by base material B and for checking) move into scaling powder apparatus for coating 1; The 1st conveyance conveyer 16, it is for using fixture 5 at the interior conveyance base material of scaling powder apparatus for coating 1 B with checking; Transfer conveyer 17, it is for being handed over to preheating device 2 with fixture 5 from combustion adjuvant apparatus for coating 1 by base material B and inspection; And the 2nd conveyance conveyer 18, it is at preheating device 2 and the interior conveyance base material of scolder fluidic device 3 B with check with fixture 5.
Move into conveyer 15, the 1st conveyance conveyer 16 along continuous straight runs configurations, transfer conveyer 17 is configured to raise gradually towards conveyance direction with 1/2 gradient of described the 2nd conveyance conveyer 18.And, described the 1st conveyance conveyer 16, transfer conveyer 17 the spaced and parallel with regulation the opposed faces of the track that configures alongst across a plurality of circular-rolls that are interval with of regulation.And operator is supplied to base material B etc. to move on conveyer 15, and it is moved to the 1st conveyance conveyer 16.
As shown in Fig. 4 of the top view as carrying device 4 (a), for the 1st conveyance conveyer 16, chain roller 16a is driven rotation by not shown motor etc., thereby the 1st conveyance conveyer 16 carries out conveyance with constant speed to moving into base material B in scaling powder apparatus for coating 1 etc.In addition, transfer conveyer 17 also forms the structure with roller 17a identical with the 1st conveyance conveyer 16, and by the 2nd conveyance conveyer 18 by the conveyances such as base material B of taking out of from scaling powder apparatus for coating 1 to preheating device 2.
The 2nd conveyance conveyer 18 consists of a pair of conveyer, and is configured to respect to the horizontal plane towards conveyance direction, raise gradually, and this pair of conveyer is loopy moving respectively in the both sides in conveyance path, and possesses cross section and be the roughly bootstrap block 19 of L word shape.
A plurality of bootstrap blocks 19 are integrated on each conveyer, and as shown in Figure 4 (b), to base material, B supports.
That is, cross section is roughly each bootstrap block 19 of L word shape and has slot part at the middle body of inside terminal surface, and slot part proper alignment when by conveyance path is in alignment, thus, in the two sides in conveyance path, forms the guiding groove 20 extending along conveyance direction.Described guiding groove 20 can keep fixture 5(Fig. 5 for base material B and inspection described later) prominent muscle portion 23.And, when the drive member such as motor by not shown drive conveyer, the base material B etc. that is held in guiding groove 20 with constant speed by conveyance.
Fig. 5 is the top view of fixture 5 for the inspection used in scolder fluidic device, and Fig. 6 is the cutaway view along the A-A line of Fig. 5.This inspection with fixture 5 for to solder bath 8(Fig. 1) the jet state of scolder check, check with fixture 5 by scaffold 21, by 2 inspections of these scaffold 21 supportings, with plate 22(the 1st, checked with plate 22a, the 2nd and check and use plate 22b) and dipping confirm plate 22c formation.In addition, check with fixture 5 from the front side of conveyance direction, by the 1st determination part the 24, the 2nd determination part 25 and the 3rd determination part 26 these three regions, formed successively.
Fig. 7 (a) is the top view of scaffold 21, and Fig. 7 (b) is the cutaway view along the B-B line of Fig. 7 (a).This scaffold 21 is that the outstanding material of the heat resistances such as fiber-reinforced plastic is formed to the parts that rectangular shaped forms while overlooking.In the both sides of scaffold 21, be formed with respectively along its length the prominent muscle portion 23 of extending.Scaffold 21 is so that prominent muscle portion 23 is supported on the mode of the guiding groove 20 of moving into conveyer 15, the roller 16a of the 1st conveyance conveyer 16 and the bootstrap block 19 of the 2nd conveyance conveyer 18, by the driving of conveyer and with constant speed by conveyance.
As shown in Figure 6, scaffold 21 is formed with the 1st recess 27 from upper surface side in the 1st determination part 24, in the bottom surface of the 1st recess 27, is formed with rectangular opening 27a, is communicated with up and down thus.At the 1st recess 27, dispose the 1st inspection and use plate 22a, and by not shown a plurality of pressing tablet nip side edge.In the lower face side of scaffold 21, be formed with from the inner edge of rectangular opening 27a abducent inclined plane 27b gradually, and form that expansion forms dodge recess 27c.
In addition, as shown in Figure 6, scaffold 21 is adjacent to be formed with the 2nd recess 28a from the upper surface of scaffold 21 with described the 1st recess 27 in the 2nd determination part 25.At the 2nd recess 28a, dispose the 2nd inspection plate 22b, the same with plate 22a with described the 1st inspection, by not shown a plurality of pressing tablet nip side edge.In the bottom surface of the 2nd recess 28a, be formed with respectively the 1st peristome 29a at 3 positions and the 2nd peristome 30a at 5 positions.At the bottom surface side of scaffold 21, at the 2nd peristome 30a at 5 positions around, what be further formed with that expansion forms dodges recess 30c.
The 1st peristome 29a is the circular through hole equally spaced arranging at 3 positions of the width of the bottom surface of the 2nd recess 28a.The taper seat that the lower side of the 1st peristome 29a is expanded towards the lower surface of scaffold 21 gradually by internal diameter size forms.Thus, the scolder of ejaculation is guided to middle body by taper seat, and contacts with plate 22b with the 2nd inspection in the 1st peristome 29a.And, by checking and observe with the top of plate 22b from the 2nd, can judge the surface pressing of the scolder contacting with plate 22b with the 2nd inspection.
That is, in the large situation of surface pressing, color is denseer, and in the little situation of surface pressing, color is turned white, and therefore whether suitable in a glance if just can judge surface pressing.In addition, taper seat angle of inclination is with respect to the horizontal plane set as being difficult to produce the 1st of precipitation and scaling powder gas in the scolder in flowing into the 1st peristome 29a and sets value (for example, 35 degree).
And, making the 1st peristome 29a become circular through hole is the part that (as the length direction of the 2nd peristome 30a) is difficult to arrange jet surface pressure adjustment part for the part to owing to not welding (welding shielding portion), can confirm jet surface pressure state, jet state, impregnation state.But the internal diameter size of through hole forms with surface pressing rising full-size.
The 2nd peristome 30a extends along the length direction of scaffold 21, and at 5 positions of width, arrange overlook the slotted hole of shape in the form of a substantially rectangular.Four dihedrals of the 2nd peristome 30a become circular-arc.The lower side of the 2nd peristome 30a forms the conical surface of expanding laterally gradually towards the lower surface of scaffold 21.In the 2nd peristome 30a, it is circular-arc that four dihedrals become, if therefore observe flow regime herein, can judge the viscosity of scolder and the difference of hardness.
That is, if scolder approaches circular arc edge, can to judge viscosity low, if high away from judging viscosity.
In addition, the angle of the conical surface of the 2nd peristome 30a is for example preferably, to the viscosity of scolder and few the 2nd setting value (, 45 degree) of effect of surface tension.
As shown in Figure 6, scaffold 21 is formed with respectively the 3rd recess 28b identical shaped with the 2nd determination part 25, the 1st peristome 29b, the 2nd peristome 30b and dodges recess 30d in the 3rd determination part 26.At the 3rd recess 28b, dispose dipping and confirm plate 22c, the same with plate 22a with described the 1st inspection, by not shown a plurality of pressing tablet nip side edge.
In addition, as shown in Figure 6, the value of the surface pressing state of the scolder in the 1st peristome 29b and the 2nd peristome 30b through hole that the internal diameter size of opening part (measure hole internal diameter size) forms for the base material B that can roughly be reproduced in as welding object up.But because surface at base material exists the difference of the surface texture that is formed with Copper Foil etc., therefore the internal diameter size of the 1st peristome 29b preferably decides as follows.
That is,, if the internal diameter size of the 1st peristome 29b is less than certain value,, when scolder is invaded, can produce the capillary impact of scolder self.Therefore, be preferably set to the value that is not easy to be subject to so capillary impact.
In addition, if the internal diameter size of the 1st peristome 29b is greater than certain value, the disorder of jet surface pressure can directly have influence on scolder and the contact condition checking with plate 22, cannot carry out suitable inspection.Therefore, be preferably set to the value that is difficult to occur scolder disorder.
Check with plate 22(the 1st and check with plate 22a, the 2nd and check and use plate 22b) be can be disposed at described in each determination part 24,25, overlook the parts of shape in the form of a substantially rectangular.And, to checking with plate 22, (for example use following material, TEMPAX(テ Application パ ッ Network ス)), this material has that scolder to penetrating and inspection contact with the lower surface of plate 22 and the pattern that forms can be from the light transmission of upper side Visual Confirmation and the heat resistance of not being out of shape because of the temperature of the scolder of this melting.And dipping confirms that the gauge of plate 22c is identical with the gauge of the base material B such as substrate that in fact weld.
In addition, check that position (highly) that the lower surface with plate 22 moves is consistent with the position (highly) that the lower surface of base material B as welding object moves.Therefore,, according to checking with fixture 5, can, under the identical condition of the situation of base material B being welded with reality, detect the jet state of scolder.
As shown in Figure 5, the 1st, checking and use plate 22a, is being on width with respect to checking by the vertical direction of the conveyance direction of fixture 5, is formed with respectively the 1st and measures line 31, the 2nd mensuration line 32 and datum line 33.
Here, the 1st mensuration line 31 and the 2nd is measured line 32 and is formed by dotted line, and datum line 33 is formed by solid line.
Whether datum line 33 is lines of the assay standard that aligns for the edge of the rear end side with scolder pattern (trailing edge), to utilize the 1st to measure line 31 and the 2nd and measure line 32 and check at the 1st front edge (leading edge) that checks the scolder pattern forming with plate 22a in tram.
The 1st mensuration line 31 is such lines: if the welding condition penetrating from the 1st spray nozzle part 12 is suitable,, when the trailing edge by checking with the 1st pattern that scolder that the lower surface with plate 22a contacts forms aligns with datum line 33, can expect that leading edge arrives the 1st mensuration line 31.When the trailing edge of the pattern being formed by scolder aligns with datum line 33, by leading edge and the 1st position relationship (error) of measuring line 31, confirmed.
In addition, the 2nd mensuration line 32 is such lines: if the welding condition penetrating from the 2nd spray nozzle part 14 is suitable,, when the trailing edge by checking with the 1st pattern that scolder that the lower surface with plate 22a contacts forms aligns with datum line 33, can expect that leading edge arrives the 2nd mensuration line 32.When the trailing edge of the pattern being formed by scolder aligns with datum line 33, by leading edge and the 2nd position relationship (error) of measuring line 32, confirmed.And, by observing the state (position and inclination) at the pattern edge that checks the global shape of the pattern forming with plate 22 and formed by scolder at datum line 33 places, can judge the jet state of scolder.
What at described the 2nd determination part 25, keep the 2nd checks with plate 22b and is used for observing the pattern that the scolder that contacted with the 2nd peristome 30a by the 1st peristome 29a via forming at scaffold 21 forms.
Dipping confirms that plate 22c can be disposed at described the 3rd determination part 26, overlooks and observes shape in the form of a substantially rectangular, and the same with plate 22 with described inspection, by having light transmission and stable on heating material forms.But, in the corresponding position of each peristome 29b, the 30b of the 3rd determination part 26 with following narration, be formed with respectively and can run through for mensuration pin 37 through hole of insertion.
As shown in Figure 6, in described the 3rd determination part 26, above dipping confirmation plate 22c, dispose scolder checkout gear 34.
Fig. 8 is illustrated in the cutaway view checking with the summary of the scolder checkout gear 34 using in fixture 5.Light emitting diode) and a plurality of mensuration pin 37 this scolder checkout gear 34 possesses electrode part 35, a plurality of LED36(Light Emitting Diode:.At each, measure pin 37 and be provided with not shown heater, by heating, can prevent solder attachment.Electrode part 35 is located at least lower surface in the 3rd determination part 26 regions.LED36 is electrically connected to electrode part 35 via the 1st supporting arm 38, and is electrically connected to respectively via the 2nd supporting arm 39 and each mensuration pin 37.Each measures pin 37 and each peristome 29b(30b forming with fixture 5 in described inspection) configuration accordingly, and be fixed on the support plate 40 of overlooking rectangular shaped.Each lower end of measuring pin 37 is disposed at and checks the position that becomes a face with the upper surface of fixture 5.Therefore, if each measure the lower end of pin 37 with at each peristome 29b(30b) in the fusion welding of rising contact,, with electrode part 35 conductings, the LED36 as notification unit lights and notifies thus.
Then, the detection method of the jet state of the scolder in the scolder fluidic device 3 being formed by described structure is described.
First, by checking, with fixture 5, from the conveyer 15 of moving into shown in Fig. 1, move into the 1st conveyance conveyer 16, utilize the 1st conveyance conveyer 16 to carry out after conveyance, via transfer conveyer 17, be transferred to the 2nd conveyance conveyer 18.By the 2nd conveyance conveyer 18 in scolder fluidic device 3 with constant speed conveyance fixture 5 for inspection, and check with plate 22a and utilize the scolder formation pattern that goes out from the 1st spray nozzle part 12 jets the 1st.
Here, observe the pattern being formed by this scolder.Then, whether the shape observed of judgement suitable, if be judged as improper, the inspection after ending and safeguarding.And, about whether being suitable shape, as long as produce how many distortion according to the shape (rectangular shape) with respect to becoming benchmark, judge.In this case, if check and utilize in advance wire frame to express the shape as predetermined benchmark with plate 22a the 1st, judgement becomes and is more prone to.
In addition, when when the 1st trailing edge that checks the pattern of the scolder forming with plate 22a aligns with datum line 33, the position relationship of inspection leading edge and the 1st mensuration line 31.If line 31 is measured in the position of leading edge and the 1st, align or roughly align, be judged as DIP distance (dipping distance) suitable, unjustified if (location dislocation, fluctuation or inclination), be judged as improper, thereby the inspection after ending carry out the maintenance of scolder fluidic device 3.
In addition, similarly, utilize from the scolder of the 2nd nozzle 14 ejaculations, based on checking with the 1st peristome 29a of plate 22b and the pattern of the 2nd peristome 30a formation for the inspection of the 2nd in the 2nd determination part 25 of fixture 5, detect in the following manner the jet state of scolder.
In the 1st peristome 29a, the state of the scolder contacting according to the opening portion with circular judges that whether jet state is suitable.
That is, contact all sidedly of scolder in the 1st peristome 29a, even if or contact also from its deep or light jet of judging, press less situation, be judged as jet state improper, thus the inspection after stopping safeguarding.In addition, whether suitable according to the environment of the contact condition judgement welding of the scolder of the circumference office at the 1st peristome 29a.For example, if produce bubble etc. in the peripheral part of the 1st peristome 29a, can be judged as and produce scaling powder gas, when substrate etc. is welded, become nonwetting reason.
In the 2nd peristome 30a, the 1st peristome 29a is wide for open area ratio, has prevented that the surface pressing of scolder from concentrating, and can confirm the spreading range of fusion welding when reality is welded the lower surface of base material.
That is, judge that scolder is at the contact condition (whether contacting) of the 2nd peristome 30a in the gamut of the 2nd peristome, particularly at the contact condition of the arc sections office at four angles.In addition, the shade of judgement scolder contact portion.And then, the Bubble formation state of the arc sections office at four angles of judgement.By the contact condition of scolder, when welding base material, known reality whether there is failure welding situation.And the shade of the part contacting by scolder, can judge that scolder is applied to the jet pressure on base material.Thus, can judge that can further make welded condition be kilter.In addition, if produce bubble at circular arc portion, can be judged as and produce scaling powder gas, when substrate etc. is welded, become nonwetting reason.
Then, according to scolder, invade respectively the 1st peristome 29b of dipping confirmation plate 22c and the position of the 2nd peristome 30b, impregnation state when judgement is welded.
That is, if scolder invades suitable position in each peristome 29b, 30b, measure pin 37 and contact with scolder, as the LED36 of notification unit, light and notify.
Especially, in the 1st peristome 29b, be shaped as circle, under the state therefore acting on equably at jet pressure, scolder is invaded, and the surface tension of scolder is impartial.In addition, the 1st peristome 29b equally spaced configures at 3 positions of width.Therefore, can grasp exactly actual whole welded condition when base material B is welded.
And the lower end position that also can measure by adjusting along the vertical direction pin 37 is configured in position arbitrarily.In this case, for example, if make each determination part bit position different (, lower position, centre position, upper limit position), can which LED36 to light to differentiate the dipping height (degree of depth) of scolder according to, be preferred in this respect.
(the 2nd embodiment)
In the 2nd embodiment, the structure of welder is identical with the structure of described the 1st embodiment, only has the structure checking with fixture 100 different.
Fig. 9 (a) is the top view of fixture 100 for the inspection of the 2nd embodiment, and Fig. 9 (b) is the cutaway view along the B-B line of Fig. 9 (a), and Fig. 9 (c) is the cutaway view along the C-C line of Fig. 9 (a).And this inspection is to possess at scaffold 101 structure checking with plate 102, the 1st scolder test section 103 and the 2nd scolder test section 104 with fixture 100.In addition, as shown in figure 10, check Fig. 9 with fixture 100() the front of conveyance direction to the right from figure, by the 1st determination part the 106, the 2nd determination part 107 and the 3rd determination part 108 these three regions, formed.
Figure 10 (a) is the top view of scaffold 101, and Figure 10 (b) is the cutaway view along the B-B line of Figure 10 (a).This scaffold 101 consists of the sheet material of overlooking rectangular shaped, and is formed with along its length the prominent muscle portion 105 of extending in side edge part central authorities.Scaffold 101 with the muscle portion 105 of dashing forward by the mode of guiding groove 20 guiding of described carrying device 4 by conveyance.At the 1st determination part 106, be formed with rectangular opening 109, at rectangular opening 109, dispose and check with plate 102.
Scaffold 101 broad ways in the 1st determination part 106 is formed with 101a(Figure 10 of shallow slot portion (a), Figure 10 (b)), in its bottom surface, be formed with rectangular opening 109, top and bottom are communicated with.And, at rectangular opening 109, dispose plate 102 for inspection described later.In addition, at the two side upper surface that forms the 101a of shallow slot portion, along the 101a of shallow slot portion, be respectively formed with three place's screwed holes (both ends screwed hole 101b, central portion screwed hole 101c).Both sides along rectangular opening 109 are integrated to the bottom surface of the interior outstanding retainer 109a of rectangular opening 109 and scaffold 101.
Scaffold 101, in the 2nd determination part 107, is formed with respectively the recess 112 that is positioned at width both sides.Substantial middle part at each recess 112 is formed with respectively through hole 112a, can run through insertion for the mensuration pin 119 of the 1st scolder test section 103 described later.
Scaffold is in the 3rd determination part 108, be formed with the dipping confirmation unit 113 that broad ways is extended, in dipping confirmation unit 113, at three positions, be equally spaced formed with through hole 113a, can run through insertion for the mensuration pin 128 of the 2nd scolder test section 104 described later.
As shown in Figure 9 (b), by the both ends screwed hole 101c(Figure 10 (a) at 2 positions being formed at respectively the both ends, both sides of rectangular opening 109) the fixing pawl 110 that keeps of screw thread, thus, the inspection being disposed in rectangular opening 109 is maintained between described maintenance pawl 110 and the holding plate 109a of scaffold 101 with plate 102.
As shown in Figure 9 (c), because the intensity that formation rectangular opening 109 reduces is strengthened by arch portion 111, described arch portion 111 screw threads are fixed on the central portion screwed hole 101b(Figure 10 (a) forming respectively at the both sides of rectangular opening 109 central portion), and be set up in central portion.
Inspection is the same with described the 1st embodiment with plate 102, in the direction vertical with respect to its conveyance direction, is on width, is formed with respectively the 1st and measures line 116, the 2nd mensuration line 115 and datum line 117.Certainly, the effect of each line itself is also identical with described the 1st embodiment.
Figure 11 (a) is the side view cutaway drawing of the 1st scolder test section 103, and Figure 11 (b) is the main cutaway view of looking.The 1st scolder test section 103 is by forming from the outstanding mensuration pin 119 of this lifter plate 122, and with respect to each through hole 112a that the recess 112 of the 2nd determination part 107 at described scaffold 101 forms, is respectively provided with 1 the 1st scolder test section 103.
Described the 1st scolder test section 103 is that side plate 121 is disposed to the both sides of base plate 120 and lifter plate 122 is disposed to the structure between base plate 120 and the upper end bend of side plate 121.At lifter plate 122, be screwed with and adjust screw 123, by rotating this adjustment screw 123, can adjust the lifting position of lifter plate 122.
Measure pin 119 and be fixed on lifter plate 122, and extend to vertical below from horizontal direction, and be positioned at dipping, confirm hole 112a.In addition, measuring pin 119 is electrically connected to not shown LED via electrified wire 124.LED is electrically connected to not shown electrode part via other not shown electrified wires, and described electrode part contacts with the scolder in solder bath.And, by scolder and measure pin 119 and contact, as the LED of notification unit, light and notify.
As shown in Figure 9 (c), 3 mensuration pins 128 that the 2nd scolder test section 104 is installed by erecting bed 127 with at this erecting bed 127 form, and the 2nd scolder test section 104 is installed on the 3rd determination part 108 of described scaffold 101 and is positioned at the top of dipping confirmation unit 113.Measure pin 128 lower surfaces from erecting bed 127 outstanding.Therefore,, in the situation that the 2nd scolder test section 104 being installed on to scaffold 101, measuring pin 128 and connect described dipping confirmation units 113 and be also positioned at through hole 112b.Measure pin 128 and contact with the electric joint of electrode part with not shown electrified wire, LED, scolder, by mensuration, sell 128 and contact with scolder, as the LED of notification unit, light and notify.
The inspection of described structure is used to check the jet state of the scolder in scolder fluidic device 3 in the following manner with fixture 100.
In the 1st determination part 106, the same with described the 1st embodiment, according to the pattern with checking the scolder contacting with plate 102, judge the state of scolder fluidic device 3 etc.
That is, the same with described the 1st embodiment, the shape of observing scolder pattern.And whether the shape observed of judgement is suitable shape, if be judged as improper, the inspection after ending and safeguarding.
And, the same with described the 1st embodiment, when the scolder by penetrating from the 1st spray nozzle part 12 is when the trailing edge that checks the pattern forming with plate 102 aligns with datum line 117, check the position relationship of leading edge and the 1st mensuration line 116.If line 116 is measured in the position of leading edge and the 1st, align or roughly align, be judged as DIP distance suitable, if unjustified (location dislocation, fluctuation or inclination), be judged as improper, thereby the inspection after ending carry out the maintenance of scolder fluidic device 3.
In addition, for the scolder penetrating from the 2nd nozzle 13, also carry out identical processing.
; when the trailing edge checking the pattern forming with plate 102 aligns with datum line 117; check the position relationship of leading edge and the 2nd mensuration line 115; if line 115 is measured in the position of leading edge and the 2nd, align or roughly align; be judged as DIP distance suitable; if unjustified, be judged as improper, thereby the inspection after ending and carry out the maintenance of scolder fluidic device 3.
In the 1st scolder test section 103, according to the position of the scolder of invading in the through hole 112a forming to the bottom surface of the recess 112 at scaffold 101 respectively, impregnation state during judgement welding.
That is, if scolder is invaded to suitable position in each through hole 112a, scolder is sold 119 and is contacted with measuring, and as the LED of notification unit, lights and notifies.
In the 2nd scolder test section 104, too, if scolder invades the suitable position in the through hole 112b forming at scaffold 101, measure pin 128 and contact with scolder, as the LED of notification unit, light and notify.
(the 3rd embodiment)
Figure 12 shows the welder of the 3rd embodiment.This welder is the same with described the 1st embodiment possesses scaling powder apparatus for coating 201, preheating device 202 and scolder fluidic device 203.And, in scaling powder apparatus for coating 201, preheating device 202 and scolder fluidic device 203, utilize carrying device 204 to come conveyance inspection to use fixture 205 and printed board etc. as the base material B of welding object.
Scaling powder apparatus for coating 201 is for the parts coating scaling powder as welding object to substrate etc.Scaling powder apparatus for coating 201 is set to lifting independently, when to base material B coating scaling powder, rises to aftermentioned welding position.(the form that also has not lifting.)
Preheating device 202 is suitable for the temperature of welding for substrate etc. is warming up to.Preheating device 202 is also the same with described scaling powder apparatus for coating 201 is set to lifting independently, when base material B is carried out to preheating, rises to described welding position.(the form that also has not lifting.)
As shown in figure 13, the jet pump 208 that scolder fluidic device 203 possesses jet nozzle 207 and scolder is penetrated from this jet nozzle 207 in solder bath 206.
Solder bath 206 forms the roughly rectangular shape of upper surface open, and in inner quilt, plate 209 is divided into two parts up and down.In addition, by plate 209 be divided into the jet area 212 that superjacent air space that two parts form is divided into the pump region 211 of configuration jet pump 208 by the demarcation strip 210 being formed by perforated metal (punching metal) and penetrates scolder.In the jet area side of middle plate 209, be formed with the opening of rectangular shape, from this opening edge, towards top, be extruded with jet nozzle platform 213(Figure 14 (a) of rectangular drum like).The upper opening portion of jet nozzle platform 213 is sealed by lid 214.At lid 214, jet nozzle 207 and debris removal nozzle 215 have been integrally formed.
Jet nozzle 207 consists of the rectangular rectangular drum like body that is configured to 3 * 3.Especially, as shown in figure 15, the upper end of the rectangular drum like body of jet nozzle 207 be provided with further towards above outstanding and to the rectangle frame portion 216 of both end sides expansion, between the outer peripheral face of jet nozzle 207 and rectangle frame portion 216, be formed with the path (current return circuit 217) that is positioned at both ends.In such jet nozzle 207, under the state being covered by base material etc. in the upper end open portion of rectangle frame portion 216, scolder from the melting of solder bath 206 rises in rectangular drum like body, after contacting, via current return circuit 217, is back to solder bath 206 with the lower surface of base material etc.
As shown in figure 13, debris removal nozzle 215 consists of the rectangular drum like body identical with described jet nozzle 207, and along the mode of the width of solder bath 206, configures 2 row with its length direction.And debris removal nozzle 215 has the effect of before starting weld job, the scolder bits in jet nozzle platform 213 being discharged in advance.
That is, debris removal jet carries out jet simultaneously and scolder bits is ejected from debris removal nozzle 215 and jet nozzle 207, thus, has carried out the cleaning of the scolder in jet nozzle platform 213.
As shown in figure 13, jet pump 208 is installed on the supporting station 219 extending towards top from the pump case 218 of rectangular drum like, and the pump case 218 of rectangular drum like forms the middle plate fin peristome 220a of pump region 211 formation of the middle plate 209 that is enclosed in solder bath 206.Jet pump 208 consists of motor, and its rotating shaft links with the pump screw rod 220 that is positioned at pump case 218.Thus, if drive jet pump 208 rotations,, due to the rotation of rotating shaft, pump screw rod 220 rotates.And, due to the rotation of pump screw rod 220, flow of solder material, and spray upward via jet nozzle 207.
As shown in figure 12, in entrance and the outlet of welder, dispose respectively band conveyor 221.In addition, the upper section at welder disposes carrying device 204.
Shown in carrying device 204 possess: a pair of supporting rail 222, its broad ways with regulation arranged spaced; A plurality of (being 3 here) arm member 223, they are located at supporting rail 222 in the mode that can rotate; And pair of guide rails 224, they are arranged to can be along the leading axle lifting of extending downwards from supporting rail 222.
Arm member 223 is L font roughly, and upper end side is linked to supporting rail 222 in the mode that can rotate.The pars intermedia of arm member 223 is linked to the moving rail 225 in the lower side configuration of supporting rail 222 in the mode that can rotate.
Guide rail 224 possesses in the lower edge side of opposed faces the groove extending along its length, and substrate and inspection are supported to and can be slided with fixture 205.In addition, guide rail 224, by not shown drive units such as motors, is elevated to respectively the conveyance position of upper side and the welding position of lower side.
And, when utilizing not shown solenoid etc. that moving rail 225 is moved, can make arm member 223 synchronously rotate.Therefore, utilize the end portion of the lower end side horizontal part of described arm member 22 press substrate and check with fixture 205, can carry out conveyance along guide rail 224 interval according to the rules.
As shown in figure 14, check with fixture 205 for checking the jet state of the scolder of solder bath 206, by scaffold 226 and the inspection of being supported by this scaffold 226, with plate 227, formed.
This scaffold 226 is that the outstanding material of the heat resistances such as fiber-reinforced plastic is formed and overlooks the parts that rectangular shaped forms, and is formed with respectively along its length the prominent muscle portion of extending in both sides.In addition, scaffold 226 is by prominent muscle portion is supported in the groove of described guide rail 224, and can slide along guide rail 224.Upper surface at scaffold 226 is formed with determination part 228.Determination part 228 forms overlooks rectangular framework shape, and can keep checking with plate 227.
A plurality of rectangular openings 230 that the top and bottom of determination part 228 form by the bottom surface at recess 229 are communicated with.Each rectangular opening 230(upper end open) form the jet nozzle 207(rectangle frame portion 216 that surrounds).In the bottom of recess 229 and in the lower face side of scaffold 226, be formed with from the inner edge of rectangular opening 230 gradually to the inclined plane 231 of foreign side's expansion.
Check with plate 227 and there is not the stable on heating material that is out of shape because of the temperature of the scolder of ejaculation (for example, TEMPAX) for being disposed at the parts of shape in the form of a substantially rectangular of overlooking of described each determination part 228, having used.Checking that with plate 227, being clathrate is formed with datum line, with jet nozzle 207(rectangle frame portion 216) corresponding part, size formation datum line (following, the datum line of this part is denoted as to reference frame 232) along rectangle frame portion 216 with area-encasing rectangle frame portion 216.
Then, the inspection method of the jet state in the welder being formed by described structure is described.
By band conveyor 221, inspection is moved into welder with fixture 205.Moved into the mode that the inspection of welder is guided by guide rail 224 with both sides with fixture 205, by carrying device 204 with constant speed conveyance.And, check with fixture 205 by conveyance to scolder fluidic device 203, make guide rail 224 drop to welding position.
In scolder fluidic device 203, utilize the driving of jet pump 208, fusion welding sprays upward from jet nozzle 207.Therefore,, when making inspection drop to welding position with fixture 205, the scolder in jet contacts with the lower surface of plate 227 with inspection.Now, owing to checking, with plate 227, there is light transmission, so the pattern that can use the lower surface of plate 227 to form by scolder in inspection from upper surface side Visual Confirmation.Therefore, based on checking that by scolder which kind of shape the pattern with plate 227 forms forms with respect to reference frame 232, determines whether scolder fluidic device 203 to safeguard etc.
That is,, if the pattern of scolder overflows from reference frame 232, according to this situation of overflowing, can judge following situation.If overflowing evenly of pattern, can judge the end openings portion of jet nozzle 207 and check with the gap size between the lower surface of plate 227 not in setting range, or, at jet nozzle 207, produce warpage etc.
In addition, if the profile of pattern is chaotic, the end portion that can judge likely at jet nozzle 207 has scar, produces deformation, or with stain.
And, if append the scolder test section 103,104 of the 2nd embodiment, can also flood confirmation.
In addition, the invention is not restricted to the structure that described embodiment is recorded, can carry out various changes.
In the described the 1st and the 2nd embodiment, as checking with plate 22,102, used that being formed with the 1st measures the structure of line the 31,116, the 2nd mensuration line 32,115 and datum line 33,117, but also can form in the following manner.
That is, as shown in figure 16, also can append mensuration boost line.In this case, measure boost line and equally spaced form, and often to equate the shape of radical modified line, can measure thus the conveyance speed checking with fixture, and corresponding with the DIP distance freely changing.
In addition, in DIP distance, depart from ideal value situation, also can measure exactly DIP distance now, therefore based on this measured value, can easily adjust operation.
And datum line also can, not only along the direction perpendicular to conveyance direction, also form along conveyance direction.Thus, can judge simply at the variable quantity that checks the pattern of the scolder forming with plate 102.On this basis, have advantages of easily the bootstrap block 19 of the 2nd conveyance conveyer 18 is carried out to instrumentation to the impact of scolder jet.
In addition, in the described the 1st and the 2nd embodiment, when the trailing edge of the pattern of plate 22a, 102 scolders that form aligns with datum line 33,117 for inspection, check the position relationship of leading edge and the 1st mensuration line 31,115 or the 2nd mensuration line 32,116, but also can change datum line and measure line.
That is, can be also, when the leading edge of the pattern of scolder is alignd with datum line, to check the position relationship of trailing edge and each mensuration line.
In a word, in order to check the jet state of scolder, being formed with except can differentiate the leading edge of scolder pattern and the shape of trailing edge, tilting, can also differentiate the line of the distance etc. of leading edge and trailing edge.In addition, if do not need, do not check accurately, do not form and measure line etc. also it doesn't matter.
In the above-described embodiment, to being applied to the situation of the broad solder layer of opening, be illustrated, but be not necessarily defined in this, for example, in the situation that need to carry out spot welding to a specific position of base material, can certainly be applied to the situation that the jet state of the fusion welding from 1 nozzle ejaculation is checked.
The possibility of applying in industry
Inspection of the present invention can be used the inspection at the jet state of scolder leaded/lead-free solder etc., in scolder fluidic device with fixture 5.

Claims (11)

1. an inspection fixture, it,, for checking the jet state of scolder, is characterized in that,
Described inspection possesses inspection plate with fixture, described inspection has with plate: the heat resistance of not being out of shape because of the heat affecting of described scolder, and the light transmission that can check by the face side of the opposite side of plate from described inspection with the contact condition of the face of a side of plate scolder and this inspection.
2. inspection fixture according to claim 1, is characterized in that,
Described inspection has datum line with plate, and described datum line is for judging the contact condition of the face of a side of plate for scolder and described inspection.
3. inspection fixture according to claim 2, is characterized in that,
Described inspection with plate on the identical conveyance path of the base material with soldered with constant speed by conveyance, described datum line extends along the direction vertical with conveyance direction.
4. according to the inspection fixture described in claim 2 or 3, it is characterized in that,
Described inspection has at least 1 with plate and measures line, the linear position of leaning on conveyance direction side than described datum line that is formed in of described mensuration.
5. according to the inspection fixture described in any one in claim 1 to 4, it is characterized in that,
Described inspection consists of with plate scaffold and described inspection with fixture,
Described scaffold has the 1st determination part and the 2nd determination part,
Described inspection is held in respectively the 1st determination part and the 2nd determination part of described scaffold with plate,
Described the 2nd determination part possesses a plurality of peristomes that the scolder of ejaculation guided to described inspection use plate.
6. inspection fixture according to claim 5, is characterized in that,
Described scaffold possesses the 3rd determination part that a plurality of peristomes by communicating surface and the back side form,
Described inspection possesses the scolder checkout gear highly detecting invading the dipping of scolder of each peristome of described the 3rd determination part with fixture.
7. inspection fixture according to claim 6, is characterized in that,
Described scolder checkout gear possesses: a plurality of mensuration pins, and they are disposed at respectively each peristome; And notification unit, its by mensuration sell with scolder contact notify.
8. inspection fixture according to claim 7, is characterized in that,
Described mensuration pin possesses for preventing the heater of solder attachment.
9. an inspection fixture, it,, for checking the jet state of scolder, is characterized in that,
Described inspection has the 1st determination part with fixture, and the pattern that described the 1st determination part can form according to the scolder by penetrating detects the jet state of scolder.
10. inspection fixture according to claim 9, is characterized in that,
Described inspection is used for checking the jet state of scolder with fixture,
Described inspection has the 2nd determination part with fixture, and described the 2nd determination part can detect the state of the jet pressure of the scolder penetrating.
11. according to the inspection fixture described in claim 9 or 10, it is characterized in that,
Described inspection is used for checking the jet state of scolder with fixture,
Described inspection has the 3rd determination part with fixture, and described the 3rd determination part can highly detect the dipping of the scolder penetrating.
CN201280039366.9A 2011-09-12 2012-02-22 Inspection fixture Active CN103732341B (en)

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JP2011198532 2011-09-12
JP2011-198532 2011-09-12
PCT/JP2012/054262 WO2013038725A1 (en) 2011-09-12 2012-02-22 Inspection fixture

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CN103732341A true CN103732341A (en) 2014-04-16
CN103732341B CN103732341B (en) 2016-09-21

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Cited By (2)

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