CN103728037A - Junction temperature monitoring circuit system for high-power LED reliability test - Google Patents

Junction temperature monitoring circuit system for high-power LED reliability test Download PDF

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CN103728037A
CN103728037A CN201410006434.2A CN201410006434A CN103728037A CN 103728037 A CN103728037 A CN 103728037A CN 201410006434 A CN201410006434 A CN 201410006434A CN 103728037 A CN103728037 A CN 103728037A
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led
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tested
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CN103728037B (en
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陈�全
许明耀
刘胜
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Wuhan Textile University
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Wuhan Textile University
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Abstract

本发明公开一种大功率LED可靠性试验的结温监测电路及方法,所述电路包括:快速切换模块,延时采样模块,自标定模块,测试恒流源模块和驱动恒流源模块,其中所述快速切换模块,用于将所述的驱动恒流模块进行快速切断;所述延时采样模块,用于采集所述的测试恒流源模块在LED两端产生的正向压降;所述自标定模块,用于比较待测LED和参考LED在不同温度下的正向电压,通过自标定环节,消除待测LED由测试电流引起的物性变化,获取待测LED在可靠性试验环境下的结温。本发明所述的电路能实时监测LED工作的稳态结温变化趋势,为可靠性试验中LED封装模块热性能的描述与评估提供科学的评价依据。

The invention discloses a junction temperature monitoring circuit and method for high-power LED reliability test. The circuit includes: a fast switching module, a delay sampling module, a self-calibration module, a testing constant current source module and a driving constant current source module, wherein The fast switching module is used to quickly cut off the driving constant current module; the delay sampling module is used to collect the forward voltage drop generated by the test constant current source module at both ends of the LED; The self-calibration module is used to compare the forward voltage of the LED to be tested and the reference LED at different temperatures. Through the self-calibration link, the physical property change of the LED to be tested caused by the test current is eliminated, and the reliability test environment of the LED to be tested is obtained. the junction temperature. The circuit of the invention can monitor the steady-state junction temperature variation trend of the LED operation in real time, and provide scientific evaluation basis for the description and evaluation of the thermal performance of the LED packaging module in the reliability test.

Description

The junction temperature observation circuit system of great power LED fail-test
Technical field
The invention belongs to optoelectronic information Detection & Controling field, be specifically related to a kind of junction temperature observation circuit system of great power LED fail-test.
Background technology
Great power LED is the blue-light LED chip more than 1W by rated power, consists of the basic device of semiconductor lighting encapsulation.At present, the reliability of great power LED is its bottleneck in field of semiconductor illumination development of restriction, become distinct issues with light decay and closely bound up junction temperature of life-span, LED luminous flux is as the important parameter of evaluating reliability, be not only the function of chip size and chip technology, or the function of a junction temperature.In prior art, also the fluctuation of great power LED junction temperature in fail-test is not carried out technology and the method for on-line monitoring.
The variations injunction temperature of existing LED junction temperature proving installation in cannot Real-Time Monitoring LED fail-test, the technology of an on-line monitoring junction temperature of development is the important means of research semiconductor lighting reliability.
Summary of the invention
For the problems referred to above, the invention provides a kind of junction temperature observation circuit system that can stable state variations injunction temperature, the efficient Quick Measurement of LED junction temperature and the great power LED fail-test of performance characterization of Real-Time Monitoring LED in fail-test.
For achieving the above object, the junction temperature observation circuit of great power LED fail-test of the present invention, comprise and drive constant current source module (500), test constant current source module (400), quick handover module (100), described time delay sampling module (200) and self calibration module (300), wherein
Described driving constant current source module is electrically connected LED to be measured, and described LED to be measured is heated;
The described LED to be measured of described test constant-current source circuit electrical connection, provides described LED to be measured to test required electric current;
Described quick handover module, acts on light emitting diode to be measured for the output current of controlling described driving constant flow module in the heating cycle of described LED to be measured, test period is bypassed to ground;
Described time delay sampling module, connect crystal oscillator (201) and supply standard clock signal by described crystal oscillator, produce gating pulse sequential, the forward voltage of the LED described to be measured (10) that gathers described test constant current source module output based on described gating pulse sequential under the described measuring current cycle;
Described self-calibration module electrical connection the 3rd DVM (301), described self-calibration module is by LED more to be measured with reference to LED, eliminating the physical property that LED to be measured causes by electric current changes, the junction temperature of on-line monitoring LED to be measured under different reliability environments, obtain the change in voltage that described LED to be measured is caused by temperature effect, and described Voltage-output to described the 3rd DVM is shown;
Described system also comprises the first sample resistance (R for testing constant current source module output current described in sampling monitoring ts) and the first DVM (401), for driving the second sample resistance (R of constant current source module output current described in sampling monitoring ds) and the second DVM (501).
Further, described delay sampling circuit comprises the first counter and the second counter that are connected in series, the clock end of described the first counter and the second counter is connected crystal oscillator, described crystal oscillator clock signal, described the first counter (U201) is connected respectively with two input ends of the first not gate (U203) and is connected with the output terminal of the second counter (U202), form a frequency dividing circuit, the output terminal of described the first Sheffer stroke gate connects an input end of the second Sheffer stroke gate, described frequency dividing circuit output sampling pulse is to described the second Sheffer stroke gate (U204), the moved end of single-pole double-throw switch (SPDT) (S201) connects reference voltage+12V, a motionless terminal is for demarcating end, another motionless terminal is test lead, described demarcation holds unsettled connection to be high-impedance state, described test lead connects two input ends of described the second Sheffer stroke gate, the first filter resistance (R201) series connection the first filtering diode (D201), the test lead that the second filter resistance (R202) is connected respectively described single-pole double-throw switch (SPDT) with described the first filter capacitor is to ground, for filtering clutter and condition prompting.
The 3rd resistance (R203) is connected with the 3rd Sheffer stroke gate (U204) output terminal with the charging and discharging circuit that the first electric capacity (C203) forms, what the 4th Sheffer stroke gate (U205) and the first rejection gate (U207), consist of exports time delay sampled signal with exclusive disjunction circuit, the exclusive disjunction circuit output drive pulse signal consisting of the second rejection gate (U206) and the 3rd rejection gate (U208); The P end of described LED to be measured is connected to the in-phase end of the voltage follower consisting of the first amplifier (A201), the output of described the first amplifier (A201) connects by the 4th resistance (R204), the analog sampling circuit that analog switch A and the second electric capacity (C204) form, the control end of described analog switch A connects described time delay sampling pulse signal, the output of described analog switch A is connected to the in-phase input end of the voltage follower consisting of the second amplifier (A202), output sampled signal;
When described single-pole double-throw switch (SPDT) (S201) is placed in demarcation end, the 3rd Sheffer stroke gate (U204) is at one end under low level input, be output as high level, described time delay sampling pulse and described drive pulse signal are high level, analog switch A conducting, the forward voltage that sampled signal is LED to be measured;
When described single-pole double-throw switch (SPDT) S201 is placed in test lead, the 3rd described Sheffer stroke gate U204 is output as the sampling pulse that described dutycycle is 1%, in described time delay sampling pulse signal high level period, analog switch A conducting, export the forward voltage of light emitting diode to be measured, in described time delay sampling pulse signal low-level period, analog switch A cut-off, sampled signal enters hold mode.
Further, described fast switch circuit comprises optocoupler, the first metal-oxide-semiconductor that described optocoupler connects, the input end of described optocoupler and output terminal are serially connected with respectively the first switch resistance and second switch resistance, described optocoupler is connected with the grid of the first metal-oxide-semiconductor, described fast switch circuit unit also comprises the first diode and the second diode, described the first diode is connected to being connected on branch road of described test constant current source and described LED to be measured, described the second diode is connected to being connected on branch road of described driving constant current source and described LED to be measured, the described second diode P utmost point connects the source electrode of described the first metal-oxide-semiconductor by the first sampling resistor, described optocoupler is connected with the drive pulse signal output terminal of described delay sampling circuit,
When described single-pole double-throw switch (SPDT) S201 is placed in, demarcate when end, control described driving signal and be output as low level, described optocoupler conducting output high level, the first metal-oxide-semiconductor conducting described in described optocoupler control, the output current of described driving constant-current source circuit is bypassed;
When described single-pole double-throw switch (SPDT) S201 is placed in test lead, controlling described driving signal is pulse signal, between pulse signal high period, described optocoupler is high-impedance state, described the first metal-oxide-semiconductor is in cut-off state, and described driving constant-current circuit and described test constant-current circuit output to described LED to be measured jointly, and it is heated;
Between pulse signal low period, described optocoupler and the equal conducting of a described MOS, drive current is bypassed, and makes the forward voltage that only has described test constant current to cause on described LED to be measured.
Further, described self-calibration module comprises with reference to LED, stabilized voltage supply (U301), three operational amplifier the 3rd operational amplifiers (A301), four-operational amplifier (A302), the 5th operational amplifier (A303), eight test resistance, the first test resistance, the second test resistance, the 3rd test resistance, the 4th test resistance, the 5th test resistance, the 6th test resistance, the 7th test resistance, the 8th test resistance (R301~R308).
Wherein, described test constant current source module is connected with the end of oppisite phase of the first operational amplifier (A301) by the first resistance (R301), the in-phase end of the 3rd described operational amplifier (A301) is by the second test resistance (R302) ground connection, described reference LED connects reversed-phase output and the output terminal of the 3rd described operational amplifier (A301), formation is with reference to LED negative circuit, and output is with reference to LED test voltage signal.The positive and negative reference voltage end of described stabilized voltage supply (U301) is connected to respectively slide rheostat two ends, the tap terminals of described slide rheostat Rg is connected to the in-phase input end of the voltage follower being comprised of described four-operational amplifier (A302), according to the change in resistance of described slide rheostat Rg, form zeroing circuit, output zeroing signal; Described sampled signal, with reference to LED test voltage signal, zeroing signal is by described electricity the 3rd test resistance, the 4th test resistance, the 5th test resistance coupling, by the 6th test resistance (R306) ground connection, and be input to the in-phase input end of the 5th operational amplifier (A303), the output terminal of described the 5th operational amplifier (A303) is by described the 7th test resistance, the 8th test resistance ground connection, and by the Voltage Feedback at described the 8th test resistance two ends to the inverting input of described the 5th operational amplifier, form in-phase proportion amplifying circuit;
When described single-pole double-throw switch (SPDT) (S201) is placed in demarcation end, sampled signal is the measuring current of described test constant flow module output at the forward voltage of light emitting diode to be measured two ends generation, described reference LED test voltage signal is for test constant current is in the negative value of the forward voltage producing with reference to LED two ends, described zeroing circuit, by described Rg output small voltage, regulates the zero point of whole circuit;
When described single-pole double-throw switch (SPDT) (S201) is placed in test lead, sampled signal is captured in the forward voltage of light emitting diode to be measured described under measuring current in the different temperatures period, described reference LED is output as the forward voltage that the measuring current under normal temperature causes, zeroing signal keeps stable in this process, the in-phase proportion amplifying circuit output variations injunction temperature signal consisting of described (A303).
For achieving the above object, the junction temperature monitoring method of great power LED fail-test of the present invention, comprises the junction temperature observation circuit of above-mentioned great power LED fail-test, and described method comprises:
Step S1, use single-pole double-throw switch (SPDT) (S201), controlling described the first rejection gate (U207) and the second rejection gate (U208) output terminal is high level, makes the forward output voltage under described analog switch A continuous acquisition measuring current;
Step S2, carries out initialization by the zeroing circuit of described four-operational amplifier (A302) and described (U301) to on-line monitoring circuit;
Step S3, given described reference LED and the difference of LED environment temperature to be measured, the forward voltage of measuring under this difference changes, and junction temperature transduction factor is demarcated;
Step S4, reliability junction temperature on-line testing link is used single-pole double-throw switch (SPDT) (S201), controls LED forward voltage signal maintenance under described analog switch A quick sampling measuring current;
Step S5, calculates the variations injunction temperature value of LED to be measured under fail-test environment according to the junction temperature transduction factor of demarcating, and adds test ambient temperature, obtains final LED junction temperature value to be measured.
1, junction temperature on-line monitoring circuit and the method for a kind of large-power light-emitting diodes fail-test provided by the invention, can cooperatively interact with current LED fail-test case, the directly fluctuation of Real-Time Monitoring junction temperature in LED fail-test, substitutes the traditional off-line test method that sample detects separately of originally taking out from reliability environment.
2, the present invention eliminates the impact of physical parameter in LED on-line testing process to be measured own by a reference LED of the same type, has improved junction temperature test in prior art and has directly measured LED both end voltage situation of change to be measured.
3, the charge-discharge circuit that the R203 that the present invention adopts and C203 form provides adjustable time delay sampled signal in certain limit, can meet the diversity of test sample, improves the dirigibility of junction temperature observation circuit control.
Accompanying drawing explanation
Fig. 1 is the structural principle block diagram of the junction temperature on-line monitoring circuit of large-power light-emitting diodes fail-test provided by the invention;
Fig. 2 is the fundamental diagram of quick handover module provided by the invention;
Fig. 3 is the fundamental diagram of time delay sampling module provided by the invention;
Fig. 4 is the fundamental diagram of self-calibration module provided by the invention;
Fig. 5 is the junction temperature on-line monitoring method process flow diagram of a kind of large-power light-emitting diodes fail-test provided by the invention.
Embodiment
Below in conjunction with Figure of description, the present invention will be further described.
The concrete structure theory diagram of observation circuit provided by the invention as shown in Figure 1, as shown in Figure 1, this observation circuit comprises quick handover module 100, time delay sampling module 200, self-calibration module 300, test constant current source module 400, drive constant current source module 500, handover module cuts off driving constant current source module by sampling time sequence fast, time delay sampling module gathers the forward voltage of LED to be measured at test constant current source module operation time, self-calibration module adopts with reference to the anti-phase of LED amplifies and obtains the magnitude of voltage corresponding with current junction temperature with zeroing circuit in proportion, the DVM of output converses variations injunction temperature value, add fail-test environment temperature, obtain the LED junction temperature of the on-line testing under fail-test.
Fig. 2 is the fundamental diagram of a kind of quick handover module provided by the invention, test constant current source and driving constant current source are by diode D1 and D2 coupling, when driving signal to be high level, the MOSFET of a N raceway groove effective come bypass drive constant current, now D2 is reverse-biased, and LED to be measured only has measuring current to pass through.
Fig. 3 is the fundamental diagram of a kind of time delay sampling module provided by the invention, as shown in Figure 3, clock signal is after timer 1 and timer 2 frequency divisions, by the certain pulse-period signal of Sheffer stroke gate U203 output duty cycle, single-pole double-throw switch (SPDT) S201 is that whole test circuit is selected duty by controlling the incoming level of Sheffer stroke gate U204.When demarcating link, U204 is output as height, and U207 output and U208 output are high level, and analog switch A is all the time in conducting state; When in test link, U204 exports pulse-period signal, drive pulse signal control drive current outputs to LED to be measured or switches in analog, sampling time delayed signal lags behind drive pulse signal, the break-make of control simulation switch, select the time point of time delay sampling in circuit, making to test constant current source, to be loaded into the voltage at LED to be measured two ends collected.
Fig. 4 is the fundamental diagram of a kind of self-calibration module provided by the invention, test constant current source is for providing the measuring current of formed objects with reference to LED, operational amplifier A 301 is anti-phase with reference to LED both end voltage, dividing potential drop on slide rheostat Rg is used for regulating the initial zero position of test circuit, output signal and the sampled signal of A301 and A302 are done additive operation by resistively couple, and operational amplifier A 303 is exported the variations injunction temperature signal of LED to be measured.
As shown in Fig. 1 to 5, the junction temperature observation circuit of great power LED fail-test of the present invention, comprises and drives constant current source module 500, test constant current source module 400, quick handover module 100, described time delay sampling module 200 and self calibration module 300, wherein,
Described driving constant current source module is electrically connected LED to be measured, and described LED to be measured is heated;
The described LED to be measured of described test constant-current source circuit electrical connection, provides described LED to be measured to test required electric current;
Described quick handover module, acts on light emitting diode to be measured for the output current of controlling described driving constant flow module in the heating cycle of described LED to be measured, test period is bypassed to ground;
Described time delay sampling module, connect crystal oscillator 201 and supply standard clock signal by described crystal oscillator, produce gating pulse sequential, the forward voltage of the LED10 described to be measured that gathers described test constant current source module output based on described gating pulse sequential under the described measuring current cycle;
Described self-calibration module electrical connection the 3rd DVM 301, described self-calibration module is by LED more to be measured with reference to LED, eliminating the physical property that LED to be measured causes by electric current changes, the junction temperature of on-line monitoring LED to be measured under different reliability environments, obtain the change in voltage that described LED to be measured is caused by temperature effect, and described Voltage-output to described the 3rd DVM is shown;
Described system also comprises the first sample resistance R for testing constant current source module output current described in sampling monitoring tsand first DVM 401, for driving the second sample resistance R of constant current source module output current described in sampling monitoring dsand second DVM 501.
Further, described delay sampling circuit comprises the first counter and the second counter that are connected in series, the clock end of described the first counter and the second counter is connected crystal oscillator, described crystal oscillator clock signal, the output terminal of described the first counter U201 and the second counter U202 is connected respectively with two input ends of the first not gate U203 and is connected, form a frequency dividing circuit, the output terminal of described the first Sheffer stroke gate connects an input end of the second Sheffer stroke gate, described frequency dividing circuit output sampling pulse is to described the second Sheffer stroke gate U204, the moved end of single-pole double-throw switch (SPDT) (S201) connects reference voltage+12V, a motionless terminal is for demarcating end, another motionless terminal is test lead, described demarcation holds unsettled connection to be high-impedance state, described test lead connects two input ends of described the second Sheffer stroke gate, the first filter resistance (R201) series connection the first filtering diode (D201), the second filter resistance (R202) and described the first filter capacitor are connected respectively the test lead of described single-pole double-throw switch (SPDT), for filtering clutter and condition prompting,
The 3rd resistance (R203) is connected with the 3rd Sheffer stroke gate (U204) output terminal with the charging and discharging circuit that the first electric capacity (C203) forms, what the 4th Sheffer stroke gate (U205) and the first rejection gate (U207), consist of exports time delay sampled signal with exclusive disjunction circuit, the exclusive disjunction circuit output drive pulse signal consisting of the second rejection gate (U206) and the 3rd rejection gate (U208); The P end of described LED to be measured is connected to the in-phase end of the voltage follower consisting of the first amplifier (A201), the output of described the first amplifier (A201) connects by the 4th resistance (R204), the analog sampling circuit that analog switch A and the second electric capacity (C204) form, the control end of described analog switch A connects described time delay sampling pulse signal, the output of described analog switch A is connected to the in-phase input end of the voltage follower consisting of the second amplifier (A202), output sampled signal;
When described single-pole double-throw switch (SPDT) (S201) is placed in demarcation end, the 3rd Sheffer stroke gate (U204) is at one end under low level input, be output as high level, described time delay sampling pulse and described drive pulse signal are high level, analog switch A conducting, the forward voltage that sampled signal is LED to be measured;
When described single-pole double-throw switch (SPDT) S201 is placed in test lead, the 3rd described Sheffer stroke gate U204 is output as the sampling pulse that described dutycycle is 1%, in described time delay sampling pulse signal high level period, analog switch A conducting, export the forward voltage of light emitting diode to be measured, in described time delay sampling pulse signal low-level period, analog switch A cut-off, sampled signal enters hold mode.
Further, described fast switch circuit comprises optocoupler, the first metal-oxide-semiconductor that described optocoupler connects, the input end of described optocoupler and output terminal are serially connected with respectively the first switch resistance and second switch resistance, described optocoupler is connected with the grid of the first metal-oxide-semiconductor, described fast switch circuit unit also comprises the first diode and the second diode, described the first diode is connected to being connected on branch road of described test constant current source and described LED to be measured, described the second diode is connected to being connected on branch road of described driving constant current source and described LED to be measured, the described second diode P utmost point connects the source electrode of described the first metal-oxide-semiconductor by the first sampling resistor, described optocoupler is connected with the drive pulse signal output terminal of described delay sampling circuit,
When described single-pole double-throw switch (SPDT) S201 is placed in, demarcate when end, control described driving signal and be output as low level, described optocoupler conducting output high level, the first metal-oxide-semiconductor conducting described in described optocoupler control, the output current of described driving constant-current source circuit is bypassed;
When described single-pole double-throw switch (SPDT) S201 is placed in test lead, controlling described driving signal is pulse signal, between pulse signal high period, described optocoupler is high-impedance state, described the first metal-oxide-semiconductor is in cut-off state, and described driving constant-current circuit and described test constant-current circuit output to described LED to be measured jointly, and it is heated;
Between pulse signal low period, described optocoupler and the equal conducting of a described MOS, drive current is bypassed, and makes the forward voltage that only has described test constant current to cause on described LED to be measured.
Further, described self-calibration module comprises with reference to LED, stabilized voltage supply (U301), three operational amplifier the 3rd operational amplifiers (A301), four-operational amplifier (A302), the 5th operational amplifier (A303), eight test resistance, the first test resistance, the second test resistance, the 3rd test resistance, the 4th test resistance, the 5th test resistance, the 6th test resistance, the 7th test resistance, the 8th test resistance (R301~R308).
Wherein, described test constant current source module is connected with the end of oppisite phase of the first operational amplifier (A301) by the first resistance (R301), the in-phase end of the 3rd described operational amplifier (A301) is by the second test resistance (R302) ground connection, described reference LED connects reversed-phase output and the output terminal of the 3rd described operational amplifier (A301), formation is with reference to LED negative circuit, and output is with reference to LED test voltage signal.The positive and negative reference voltage end of described stabilized voltage supply (U301) is connected to respectively slide rheostat two ends, the tap terminals of described slide rheostat Rg is connected to the in-phase input end of the voltage follower being comprised of described four-operational amplifier (A302), according to the change in resistance of described slide rheostat Rg, form zeroing circuit, output zeroing signal; Described sampled signal, with reference to LED test voltage signal, zeroing signal is by described electricity the 3rd test resistance, the 4th test resistance, the 5th test resistance coupling, by the 6th test resistance (R306) ground connection, and be input to the in-phase input end of the 5th operational amplifier (A303), the output terminal of described the 5th operational amplifier (A303) is by described the 7th test resistance, the 8th test resistance ground connection, and by the Voltage Feedback at described the 8th test resistance two ends to the inverting input of described the 5th operational amplifier, form in-phase proportion amplifying circuit;
When described single-pole double-throw switch (SPDT) (S201) is placed in demarcation end, sampled signal is the measuring current of described test constant flow module output at the forward voltage of light emitting diode to be measured two ends generation, described reference LED test voltage signal is for test constant current is in the negative value of the forward voltage producing with reference to LED two ends, described zeroing circuit, by described Rg output small voltage, regulates the zero point of whole circuit;
When described single-pole double-throw switch (SPDT) (S201) is placed in test lead, sampled signal is captured in the forward voltage of light emitting diode to be measured described under measuring current in the different temperatures period, described reference LED is output as the forward voltage that the measuring current under normal temperature causes, zeroing signal keeps stable in this process, the in-phase proportion amplifying circuit output variations injunction temperature signal consisting of described (A303).
The junction temperature monitoring method of great power LED fail-test of the present invention, comprises the junction temperature observation circuit of above-mentioned great power LED fail-test, and described method comprises:
Step S1, use single-pole double-throw switch (SPDT) (S201), controlling described the first rejection gate (U207) and the second rejection gate (U208) output terminal is high level, makes the forward output voltage under described analog switch A continuous acquisition measuring current;
Step S2, carries out initialization by the zeroing circuit of described four-operational amplifier (A302) and described (U301) to on-line monitoring circuit;
Step S3, given described reference LED and the difference of LED environment temperature to be measured, the forward voltage of measuring under this difference changes, and junction temperature transduction factor is demarcated;
Step S4, reliability junction temperature on-line testing link is used single-pole double-throw switch (SPDT) (S201), controls LED forward voltage signal maintenance under described analog switch A quick sampling measuring current;
Step S5, calculates the variations injunction temperature value of LED to be measured under fail-test environment according to the junction temperature transduction factor of demarcating, and adds test ambient temperature, obtains final LED junction temperature value to be measured.
The junction temperature observation circuit of large-power light-emitting diodes fail-test of the present invention, described circuit comprises: drive constant current source module, test constant current source module, for sample resistance Rts and the DVM 1 of testing constant current source module output current described in sampling monitoring, for driving sample resistance Rds and the DVM 2 of constant current source module output current described in sampling monitoring, for driving the quick handover module of the output current of constant current source module described in bypass, the self calibration module of the time delay sampling module of described quick handover module electrical connection and the electrical connection of described time delay sampling module and for showing the DVM 3 of voltage and temperature signal, wherein said quick handover module is electrically connected described light emitting diode,
Described driving constant current source module,, heats described light emitting diode for described light emitting diode provides working direct current by described quick handover module;
Described test constant current source module, provides measuring current by described quick handover module for described light emitting diode, and exports the forward voltage under measuring current;
Described quick handover module, acts on light emitting diode to be measured for the output current of controlling described driving constant flow module in the heating cycle of described light emitting diode, test period is bypassed to ground;
Described time delay sampling module, by crystal oscillator, supply standard clock signal, adopt signal lag processing module to produce the gating pulse sequential of circuit of the present invention, the forward voltage of the described light emitting diode that gathers described test constant current source module output by sampling module under the described measuring current cycle;
Described self-calibration module, for eliminating the physical parameter of described light emitting diode self, obtains the change in voltage that described light emitting diode is caused by temperature effect, and outputs to demonstration in DVM 3.
Described quick handover module, by the P utmost point of described two fast recovery diode D1 and D2 connecting test constant flow module and drive constant flow module respectively, described D1 and the N of D2 are extremely directly of coupled connections with described light emitting diode, the P utmost point of D2 is connected to the source electrode of the N-channel MOS FET pipe Q1 of power level by sampling resistor Rx, described driving signal is connected with the grid of described MOSFET pipe Q1 by described optocoupler U101, described resistance R 101 and R102 are connected on respectively input end and the output terminal of described U101, play on-off action.When circuit is demarcating during state, control described driving signal and be output as low level, described U101 conducting, it is output as high level, controls described MOSFET pipe Q1 conducting, and the output current of described driving constant current source module is bypassed.When circuit is during in test mode, controlling described driving signal is pulse signal.Between pulse signal high period, described U101 is high-impedance state, and described MOSFET pipe Q1 is in cut-off state, and described driving constant flow module and described test constant flow module output to described light emitting diode jointly, and it is heated.Between pulse signal low period, described U101 and the equal conducting of described MOSFET pipe Q1, drive current is bypassed, and makes the forward voltage that only has described test constant current to cause on described light emitting diode.Described D1 and D2 guarantee that the current conversion time of described quick handover module is in ns level;
Described time delay sampling module comprises signal lag processing module and sampling module, and described signal lag processing module comprises time delay sampled signal unit and drives signal element.Described clock signal is connected to the clock end of described counter U201, described counter U201 and U202 series connection, the output of two connects two input ends of Sheffer stroke gate U203, form a frequency dividing circuit, output duty cycle is 1% sampling pulse, be connected to the input end of described Sheffer stroke gate U204, another input end of described U204 connects described single-pole double-throw switch (SPDT) S201, the described resistance R 201 diode D201 that connects, the output terminal that resistance R 202 is connected respectively described S201 with capacitor C 201, to ground, shows for filtering clutter and state.Described R203 is connected with described U204 output terminal with the charging and discharging circuit that C203 forms, what described U205 and U207, consist of exports time delay sampled signal with exclusive disjunction circuit, the exclusive disjunction circuit output drive pulse signal consisting of described U206 and U208.The P end of described light emitting diode to be measured is connected to the in-phase end of the voltage follower consisting of amplifier A201, the output of described A201 connects by R204, the analog sampling circuit that analog switch A and capacitor C 204 form, the control end of described analog switch A connects described time delay sampling pulse signal, the output of described analog switch A is connected to the in-phase input end of the voltage follower consisting of amplifier A202, output sampled signal.
When described S201 is placed in demarcation end, described U204 at one end, under low level input, is output as high level, and described time delay sampling pulse and described drive pulse signal are high level, analog switch A conducting, the forward voltage that sampled signal is light emitting diode to be measured.When described S201 is placed in test lead, described U204 is output as the sampling pulse that described dutycycle is 1%, in described time delay sampling pulse signal high level period, analog switch A conducting, export the forward voltage of light emitting diode to be measured, in described time delay sampling pulse signal low-level period, analog switch A cut-off, sampled signal enters hold mode.
Described self-calibration module comprises with reference to LED, stabilized voltage supply U301, three operational amplifier A 301, A302, A303, eight resistance R 301~R308.
Wherein, described test constant current source module is connected with the end of oppisite phase of operational amplifier A 301 by resistance R 301, the in-phase end of described A301 is by resistance R 302 ground connection, described reference LED connects reversed-phase output and the output terminal of described A301, formation is with reference to LED negative circuit, and output is with reference to LED test voltage signal.The positive and negative reference voltage end of described stabilized voltage supply U301 is connected to respectively 1 end and 2 ends of described slide rheostat Rg, (3 ends are connected to the in-phase input end of the voltage follower being comprised of described operational amplifier A 302 to the tap terminals of described slide rheostat Rg, according to the change in resistance of described slide rheostat Rg, form zeroing circuit, output zeroing signal.Described sampled signal, with reference to LED test voltage signal, zeroing signal is by described resistance R 303, R304 and R305 coupling, by resistance R 306 ground connection, and be input to the in-phase input end of operational amplifier A 303, the output terminal of described amplifier A303 is by described resistance R 307 and resistance R 308 ground connection, and by the Voltage Feedback at described resistance R 308 two ends the inverting input to described amplifier A303, form in-phase proportion amplifying circuit.
Under reliability environment, when described single-pole double-throw switch (SPDT) S201 is placed in demarcation end, sampled signal is the measuring current of described test constant flow module output at the forward voltage of light emitting diode to be measured two ends generation, described reference LED test voltage signal is for test constant current is in the negative value of the forward voltage producing with reference to LED two ends, described zeroing circuit, by described Rg output small voltage, regulates the zero point of whole circuit.When described single-pole double-throw switch (SPDT) S201 is placed in test lead, sampled signal is captured in the forward voltage of light emitting diode to be measured described under measuring current in the different temperatures period, described reference LED is output as the forward voltage that the measuring current under normal temperature causes, zeroing signal keeps stable in this process, the in-phase proportion amplifying circuit output variations injunction temperature signal consisting of described A303.
Finally it should be noted that: above embodiment is only for illustrating technical scheme of the present invention, not for limitation of the present invention, although the present invention is had been described in detail with reference to above-described embodiment, it will be understood by those skilled in the art that: still can modify or be equal to replacement the specific embodiment of the present invention, and do not depart from any modification of spirit and scope of the invention or be equal to replacement, it all should be encompassed within the scope of claim of the present invention.

Claims (5)

1.一种大功率LED可靠性试验的结温监测电路,其特征在于:包括驱动恒流源模块(500)、测试恒流源模块(400)、快速切换模块(100)、所述延时采样模块(200)和自定标模块(300),其中,1. A junction temperature monitoring circuit of a high-power LED reliability test, characterized in that: it comprises a driving constant current source module (500), a test constant current source module (400), a fast switching module (100), the time delay Sampling module (200) and self-calibration module (300), wherein, 所述驱动恒流源模块电连接待测LED,对所述待测LED进行加热;The driving constant current source module is electrically connected to the LED to be tested, and heats the LED to be tested; 所述测试恒流源电路电连接所述待测LED,提供所述待测LED测试所需的电流;The test constant current source circuit is electrically connected to the LED to be tested to provide the current required for testing the LED to be tested; 所述快速切换模块,用于控制所述的驱动恒流模块的输出电流在所述待测LED的加热周期作用于待测发光二极管,测试周期被旁路到地;The fast switching module is used to control the output current of the driving constant current module to act on the light-emitting diode to be tested during the heating period of the LED to be tested, and the test period is bypassed to the ground; 所述延时采样模块,连接晶振(201)并通过所述晶振提供标准时钟信号,产生控制脉冲时序,基于所述控制脉冲时序采集所述测试恒流源模块输出的所述待测LED(10)在所述的测试电流周期下的正向电压;The delay sampling module is connected to a crystal oscillator (201) and provides a standard clock signal through the crystal oscillator to generate a control pulse sequence, and based on the control pulse sequence, the LED to be tested (10) output by the test constant current source module is collected. ) the forward voltage under the test current cycle; 所述自标定模块电连接第三数字电压计(301),所述自标定模块通过比较待测LED和参考LED,消除待测LED由电流引起的物性变化,在线监测待测LED在不同可靠性环境下的结温,获取所述待测LED由温度效应引起的电压变化,并将所述电压输出至所述第三数字电压计进行显示;The self-calibration module is electrically connected to the third digital voltmeter (301), and the self-calibration module eliminates the physical property change of the LED to be tested caused by current by comparing the LED to be tested with the reference LED, and monitors the LED to be tested on-line under different reliability conditions. Junction temperature under the environment, obtaining the voltage change of the LED to be tested caused by the temperature effect, and outputting the voltage to the third digital voltmeter for display; 所述系统还包括用于取样监测所述测试恒流源模块输出电流的第一取样电阻(Rts)及第一数字电压计(401),用于取样监测所述驱动恒流源模块输出电流的第二取样电阻(Rds)及第二数字电压计(501)。The system also includes a first sampling resistor (R ts ) and a first digital voltmeter (401) for sampling and monitoring the output current of the test constant current source module, for sampling and monitoring the output current of the driving constant current source module The second sampling resistor (R ds ) and the second digital voltmeter (501). 2.根据权利要求1所述的大功率LED可靠性试验的结温监测电路系统,其特征在于:所述延时采样电路包括串联连接的第一计数器和第二计数器,所述第一计数器和第二计数器的时钟端连接晶振,所述晶振输出时钟信号,所述第一计数器(U201)和第二计数器(U202)的输出端分别与第一与非门(U203)的两个输入端相连,构成一个分频电路,所述第一与非门的输出端连接第二与非门的一输入端,所述分频电路输出采样脉冲至所述第二与非门(U204),单刀双掷开关(S201)的动端连接参考电压+12V,一个不动端子为标定端,另一个不动端子为测试端,所述标定端悬空连接呈高阻态,所述测试端连接所述第二与非门的二输入端,第一滤波电阻(R201)串联第一滤波二级管(D201),第二滤波电阻(R202)和所述第一滤波电容分别连接所述单刀双掷开关的测试端到地,用于滤除杂波和状态提示;2. The junction temperature monitoring circuit system of high-power LED reliability test according to claim 1, characterized in that: the delay sampling circuit includes a first counter and a second counter connected in series, and the first counter and the second counter are connected in series. The clock terminal of the second counter is connected to a crystal oscillator, and the crystal oscillator outputs a clock signal, and the output terminals of the first counter (U201) and the second counter (U202) are respectively connected with two input terminals of the first NAND gate (U203) , forming a frequency division circuit, the output end of the first NAND gate is connected to an input end of the second NAND gate, and the frequency division circuit outputs sampling pulses to the second NAND gate (U204), single pole double The moving terminal of the throwing switch (S201) is connected to the reference voltage +12V, one fixed terminal is the calibration terminal, and the other fixed terminal is the test terminal, the calibration terminal is suspended in a high-impedance state, and the test terminal is connected to the first The two input terminals of the two NAND gates, the first filter resistor (R201) is connected in series with the first filter diode (D201), the second filter resistor (R202) and the first filter capacitor are respectively connected to the single pole double throw switch Test terminal to ground, used to filter out clutter and status prompts; 第三电阻(R203)和第一电容(C203)构成的充放电回路与第三与非门(U204)输出端相连,通过第四与非门(U205)和第一或非门(U207)构成的与或运算电路输出延时采样信号,通过第二或非门(U206)和第三或非门(U208)构成的或运算电路输出驱动脉冲信号;所述待测LED的P端连接至由第一运放(A201)构成的电压跟随器的同相输入端,所述第一运放(A201)的输出连接至由第四电阻(R204),模拟开关A和第二电容(C204)构成的模拟采样电路,所述的模拟开关A的控制端连接所述的延时采样脉冲信号,所述的模拟开关A的输出接至由第二运放(A202)构成的电压跟随器的同相输入端,输出采样信号;The charge-discharge circuit formed by the third resistor (R203) and the first capacitor (C203) is connected to the output terminal of the third NAND gate (U204), and constituted by the fourth NAND gate (U205) and the first NOR gate (U207). The AND or operation circuit outputs the delayed sampling signal, and the OR operation circuit composed of the second NOR gate (U206) and the third NOR gate (U208) outputs the drive pulse signal; the P terminal of the LED to be tested is connected to the The noninverting input terminal of the voltage follower formed by the first operational amplifier (A201), the output of the first operational amplifier (A201) is connected to the circuit composed of the fourth resistor (R204), the analog switch A and the second capacitor (C204). An analog sampling circuit, the control end of the analog switch A is connected to the delayed sampling pulse signal, and the output of the analog switch A is connected to the non-inverting input end of the voltage follower composed of the second operational amplifier (A202) , output sampling signal; 当所述的单刀双掷开关(S201)置于标定端时,第三与非门(U204)在一端为低电平输入下,输出为高电平,所述的延时采样脉冲和所述的驱动脉冲信号均为高电平,模拟开关A导通,采样信号为待测LED的正向电压;When the SPDT switch (S201) is placed at the calibration end, the third NAND gate (U204) is low-level input at one end, and the output is high level, and the delayed sampling pulse and the The drive pulse signals of all are high level, the analog switch A is turned on, and the sampling signal is the forward voltage of the LED to be tested; 当所述的单刀双掷开关S201置于测试端时,所述的第三与非门U204输出为所述的占空比为1%的采样脉冲,在所述的延时采样脉冲信号高电平周期,模拟开关A导通,输出待测发光二级管的正向电压,在所述的延时采样脉冲信号低电平周期,模拟开关A截止,采样信号进入保持状态。When the SPDT switch S201 is placed at the test terminal, the output of the third NAND gate U204 is a sampling pulse with a duty cycle of 1%, and the delayed sampling pulse signal is high In the flat period, the analog switch A is turned on, and the forward voltage of the light-emitting diode to be tested is output. In the low-level period of the delayed sampling pulse signal, the analog switch A is turned off, and the sampling signal enters a holding state. 3.根据权利要求2所述的大功率LED可靠性试验的结温监测电路系统,其特征在于:所述快速切换电路包括光耦、所述光耦连接的第一MOS管,所述光耦的输入端和输出端分别串接有第一开关电阻和第二开关电阻,所述光耦和第一MOS管的栅极相连,所述快速切换电路单元还包括第一二极管和第二二极管,所述第一二极管连接在所述测试恒流源与所述待测LED的连接支路上,所述第二二极管连接在所述驱动恒流源与所述待测LED的连接支路上,所述第二二极管P极通过第一采样电阻连接所述第一MOS管的源极,所述光耦与所述延时采样电路的驱动脉冲信号输出端相连;3. The junction temperature monitoring circuit system for high-power LED reliability test according to claim 2, characterized in that: the fast switching circuit includes an optocoupler, a first MOS tube connected to the optocoupler, and the optocoupler The input end and the output end of the input terminal are respectively connected in series with a first switch resistor and a second switch resistor, the optocoupler is connected to the gate of the first MOS transistor, and the fast switching circuit unit also includes a first diode and a second switch resistor. Diodes, the first diode is connected to the connection branch between the test constant current source and the LED to be tested, and the second diode is connected to the drive constant current source and the LED to be tested On the connection branch of the LED, the P pole of the second diode is connected to the source of the first MOS transistor through the first sampling resistor, and the optocoupler is connected to the drive pulse signal output end of the delay sampling circuit; 当所述的单刀双掷开关S201置于标定端时,控制所述的驱动信号输出为低电平,所述光耦导通输出高电平,所述光耦控制所述第一MOS管导通,所述的驱动恒流源电路的输出电流被旁路;When the SPDT switch S201 is placed at the calibration end, the drive signal output is controlled to be low level, the optocoupler conducts and outputs high level, and the optocoupler controls the first MOS transistor to conduct through, the output current of the driving constant current source circuit is bypassed; 当所述的单刀双掷开关S201置于测试端时,控制所述的驱动信号为脉冲信号,在脉冲信号高电平期间,所述光耦为高阻态,所述第一MOS管处于截止状态,所述的驱动恒流电路和所述的测试恒流电路共同输出到所述待测LED,对其进行加热;When the SPDT switch S201 is placed at the test end, the driving signal is controlled to be a pulse signal, and during the high level period of the pulse signal, the optocoupler is in a high-impedance state, and the first MOS transistor is in a cut-off state. state, the drive constant current circuit and the test constant current circuit are jointly output to the LED to be tested for heating; 在脉冲信号低电平期间,所述光耦和所述第一MOS管均导通,驱动电流被旁路,使得所述待测LED上只有所述的测试恒流引起的正向电压。During the low level period of the pulse signal, both the optocoupler and the first MOS transistor are turned on, and the driving current is bypassed, so that only the forward voltage caused by the test constant current is on the LED to be tested. 4.根据权利要求3所述的大功率LED可靠性试验的结温监测电路系统,其特征在于:所述的自标定模块包括参考LED,稳压电源(U301),三个运算放大器第三运算放大器(A301),第四运算放大器(A302),第五运算放大器(A303),八个测试电阻,第一测试电阻、第二测试电阻、第三测试电阻、第四测试电阻、第五测试电阻、第六测试电阻、第七测试电阻、第八测试电阻(R301~R308)。4. the junction temperature monitoring circuit system of high-power LED reliability test according to claim 3, is characterized in that: described self-calibration module comprises reference LED, stabilized voltage power supply (U301), the third operational amplifier of three operational amplifiers Amplifier (A301), fourth operational amplifier (A302), fifth operational amplifier (A303), eight test resistors, first test resistor, second test resistor, third test resistor, fourth test resistor, fifth test resistor , the sixth test resistor, the seventh test resistor, and the eighth test resistor (R301-R308). 其中,所述的测试恒流源模块通过第一电阻(R301)与第一运算放大器(A301)的反相端相连,所述的第三运算放大器(A301)的同相端通过第二测试电阻(R302)接地,所述的参考LED连接所述的第三运算放大器(A301)的反相输入端和输出端,构成参考LED反相电路,输出参考LED反相电压信号。所述的稳压电源(U301)的正负参考电压端分别连接至滑动变阻器两端,所述的滑动变阻器Rg的抽头端连接至由所述的第四运算放大器(A302)组成的电压跟随器的同相输入端,根据所述的滑动变阻器Rg的阻值变化构成调零电路,输出调零信号;所述的采样信号,参考LED测试电压信号,调零信号通过所述的第三测试电阻、第四测试电阻、第五测试电阻耦合,通过第六测试电阻(R306)接地,并输入到第五运算放大器(A303)的同相输入端,所述第五运算放大器(A303)的输出端通过所述第七测试电阻、第八测试电阻接地,并将所述第八测试电阻两端的电压反馈到所述第五运算放大器的反相输入端,构成同相比例放大电路;Wherein, the test constant current source module is connected to the inverting terminal of the first operational amplifier (A301) through the first resistor (R301), and the non-inverting terminal of the third operational amplifier (A301) is connected through the second test resistor ( R302) is grounded, and the reference LED is connected to the inverting input terminal and output terminal of the third operational amplifier (A301), forming a reference LED inverting circuit, and outputting a reference LED inverting voltage signal. The positive and negative reference voltage terminals of the stabilized power supply (U301) are respectively connected to both ends of the sliding rheostat, and the tap end of the sliding rheostat Rg is connected to a voltage follower composed of the fourth operational amplifier (A302) The non-inverting input terminal of the sliding rheostat Rg forms a zeroing circuit according to the resistance change of the sliding rheostat Rg, and outputs a zeroing signal; the sampling signal refers to the LED test voltage signal, and the zeroing signal passes through the third test resistor, The fourth test resistor and the fifth test resistor are coupled, grounded through the sixth test resistor (R306), and input to the non-inverting input terminal of the fifth operational amplifier (A303), and the output terminal of the fifth operational amplifier (A303) passes through the The seventh test resistor and the eighth test resistor are grounded, and the voltage at both ends of the eighth test resistor is fed back to the inverting input terminal of the fifth operational amplifier to form an in-phase proportional amplification circuit; 当所述的单刀双掷开关(S201)置于标定端时,采样信号即为所述的测试恒流模块输出的测试电流在待测发光二级管两端产生的正向电压,所述的参考LED测试电压信号则为测试恒流在参考LED两端产生的正向电压的负值,所述的调零电路通过所述的Rg输出微小电压,调节整个电路的零点;When the SPDT switch (S201) is placed at the calibration end, the sampling signal is the forward voltage generated by the test current output by the test constant current module at both ends of the light-emitting diode to be tested, and the The reference LED test voltage signal is the negative value of the forward voltage generated by the test constant current at both ends of the reference LED, and the zero adjustment circuit outputs a small voltage through the Rg to adjust the zero point of the entire circuit; 当所述的单刀双掷开关(S201)置于测试端时,采样信号采集在测试电流下所述的待测发光二级管在不同温度时段的正向电压,所述的参考LED输出为常温下的测试电流引起的正向电压,调零信号在此过程中保持稳定,通过所述的(A303)构成的同相比例放大电路输出结温变化信号。When the SPDT switch (S201) is placed at the test end, the sampling signal is collected under the test current for the forward voltage of the light-emitting diode to be tested at different temperature periods, and the output of the reference LED is normal temperature The positive voltage caused by the lower test current, the zeroing signal remains stable during this process, and the junction temperature change signal is output through the same-phase proportional amplification circuit composed of (A303). 5.一种大功率LED可靠性试验的结温监测方法,包括如权利要求1-4任一所述的大功率LED可靠性试验的结温监测电路,其特征在于,所述方法包括:5. A junction temperature monitoring method for a high-power LED reliability test, comprising the junction temperature monitoring circuit for a high-power LED reliability test according to any one of claims 1-4, wherein the method comprises: 步骤S1,使用单刀双掷开关(S201),控制所述的第一或非门(U207)和第二或非门(U208)输出端为高电平,使得所述的模拟开关A连续采集测试电流下的正向输出电压;Step S1, using a single-pole double-throw switch (S201), controlling the output terminals of the first NOR gate (U207) and the second NOR gate (U208) to be at a high level, so that the analog switch A continuously collects and tests Forward output voltage at current; 步骤S2,通过所述的第四运算放大器(A302)和所述的(U301)的调零电路对在线监测电路进行初始化;Step S2, initialize the online monitoring circuit through the fourth operational amplifier (A302) and the zeroing circuit of the (U301); 步骤S3,给定所述的参考LED和待测LED环境温度的差值,测量该差值下的正向电压变化,对结温传感系数进行标定;Step S3, given the difference between the ambient temperature of the reference LED and the LED to be tested, measuring the forward voltage change under the difference, and calibrating the junction temperature sensing coefficient; 步骤S4,可靠性结温在线测试环节使用单刀双掷开关(S201),控制所述的模拟开关A快速采样测试电流下LED正向电压信号并保持;Step S4, using a single pole double throw switch (S201) in the reliability junction temperature online test link to control the analog switch A to quickly sample the LED forward voltage signal under the test current and maintain it; 步骤S5,根据标定的结温传感系数计算待测LED在可靠性试验环境下的结温变化值,加上试验环境温度,得到最终待测LED结温值。Step S5 , according to the calibrated junction temperature sensing coefficient, calculate the junction temperature change value of the LED to be tested under the reliability test environment, and add the test environment temperature to obtain the final junction temperature value of the LED to be tested.
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