CN103718738A - Harvested sugar cane integrated operating system of whole stalk sugarcane harvester - Google Patents
Harvested sugar cane integrated operating system of whole stalk sugarcane harvester Download PDFInfo
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- CN103718738A CN103718738A CN201310702367.3A CN201310702367A CN103718738A CN 103718738 A CN103718738 A CN 103718738A CN 201310702367 A CN201310702367 A CN 201310702367A CN 103718738 A CN103718738 A CN 103718738A
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Abstract
The invention discloses a harvested sugar cane integrated operating system of a whole stalk sugarcane harvester. The harvested sugar cane integrated operating system comprises a frame, a front conveying mechanism, a two-stage leaf smashing mechanism, a two-stage leaf stripping mechanism and a rear conveying tail cutting mechanism. The front portion of the frame is provided with the front conveying mechanism, the middle-front portion is provided with the two-stage leaf smashing mechanism, the middle-rear portion is provided with the two-stage leaf stripping mechanism, and the rear portion is provided with the rear conveying tail cutting mechanism. According to the harvested sugar cane integrated operating system, the front conveying mechanism, the leaf smashing mechanism, the leaf stripping mechanism and the rear conveying tail cutting mechanism are integrated into an operating system, space occupation of the system is reduced; the two-stage leaf smashing mechanism and the two-stage leaf stripping mechanism are arranged, on the conditions that a primary mechanism cannot smash and strip leaves completely, the two-stage mechanisms can complete in an assisting manner, so that complete stripping rate is increased effectively; a front conveying motor, a primary leaf smashing motor, a two-stage leaf smashing motor, a primary leaf stripping motor and a tail cutting motor are all hydraulic driving motors, so that system transmission is stable through hydraulic driving, rapid speed changing and reversing can be implemented without impact, and the system is easy to arrange and operate.
Description
Technical field
The present invention relates to agricultural machinery, especially relate to integrated operating system after a kind of whole stalk formula cane harvesting machine sugarcane harvesting.
Background technology
China's harvesting sugarcane machineryization research has more than 40 years historical since the sixties in 20th century so far, develop or introduced the different types of machines such as self-propelled swather, whole stalk formula cane combine and cutting type cane combine, having carried out a large amount of field trials and laboratory's bench test.Yet up to the present, China's sugarcane production is except ploughing whole ground, transporting and realize mechanization, and the results link of amount of labour maximum also mainly relies on manpower to complete, and causes production efficiency extremely low.Along with sugarcane crop cultivated area expanding day, the mode of production that the traditional-handwork results of take are master can not meet the needs of modern agricultural development.The compositions such as the general You Fu sugarcane of whole stalk formula cane harvesting machine mechanism, cutting mechanism, conveying mechanism, leaf-peeling mechanism, docking mechanism, can complete operations such as holding up sugarcane, cutting, conveying, stripping leaf, docking continuously, adapt to the current sugarcane production of China and sugaring requirement.Integrated operating system integrates conveying mechanism, leaf shattering machine structure, leaf-peeling mechanism and docking mechanism, as the work system after sugarcane cutting, be the important component part of cane harvesting machine, be mainly applicable to the sugarcane after being cut by cutting mechanism, there is the function of conveying, broken leaf, stripping leaf and docking.At present, the conveying of domestic existing several whole stalk formula harvesting sugarcane machineries and stripping leaf poor effect, external ripe cutting type harvesting sugarcane machinery can not meet the results requirement to sugarcane because its machine is huge and cannot store for a long time sugarcane.
Summary of the invention
In order solving after cutting sugarcane, to carry sugarcane, smash sugarcane leaf, to peel off sugarcane leaf and strike off the problems such as tip, the object of the present invention is to provide integrated operating system after a kind of whole stalk formula cane harvesting machine sugarcane harvesting, be a kind of kind of drive flexibly, carry steadily, walnut hulling rate is high.
The present invention solves the technical scheme that its technical problem takes:
The present invention includes frame, front conveyor structure, first order leaf shattering machine structure, second level leaf shattering machine structure, first order leaf-peeling mechanism, second level leaf-peeling mechanism and rear conveying docking mechanism; The front portion of frame is provided with front conveyor structure, and middle front part is provided with first order leaf shattering machine structure, second level leaf shattering machine structure, and postmedian is provided with first order leaf-peeling mechanism, second level leaf-peeling mechanism, rear portion is provided with rear conveying docking mechanism.
Described front conveyor structure: comprise front upper delivery wheel, front lower delivery wheel, upper conveyance gear, lower conveyance gear, front conveying motor, front upper feeding axle and front lower feeding axle; Front lower feeding axle is arranged on the front lower ends of frame, front conveying motor is fixed by the first shaft coupling and front lower feeding axle, front lower delivery wheel is fixedly mounted on front lower feeding axle, front upper feeding axle is arranged on the nock of frame, front upper delivery wheel is fixedly mounted on front upper feeding axle, upper conveyance gear is fixedly mounted on one end of front upper feeding axle, and lower conveyance gear is fixedly mounted on one end of front lower feeding axle, upper conveyance gear and lower conveyance gear engagement fit.
Described first order leaf shattering machine structure: comprise under leaf cutting wheel in one-level, one-level in leaf cutting wheel, one-level under broken leaf-teeth wheel, one-level in broken leaf-teeth wheel, the broken leaf motor of one-level, one-level leaf cutting wheel axle under leaf cutting wheel axle and one-level; In one-level, leaf cutting wheel axle is arranged on the middle front part upper end of frame, the broken leaf motor of one-level is fixed by leaf cutting wheel axle in the second shaft coupling and one-level, in one-level, leaf cutting wheel is fixedly mounted in one-level on leaf cutting wheel axle, under one-level, leaf cutting wheel axle is arranged on the middle front part lower end of frame, under one-level, leaf cutting wheel is fixedly mounted under one-level on leaf cutting wheel axle, in one-level, broken leaf-teeth wheel is fixedly mounted on one end of leaf cutting wheel axle in one-level, under one-level, broken leaf-teeth wheel is fixedly mounted on one end of leaf cutting wheel axle under one-level, broken leaf-teeth wheel engagement fit under broken leaf-teeth wheel and one-level in one-level.
Described second level leaf shattering machine structure: comprise under leaf cutting wheel on secondary, secondary on leaf cutting wheel, secondary under broken leaf-teeth wheel, secondary under broken leaf-teeth wheel, the broken leaf motor of secondary, secondary leaf cutting wheel axle on leaf cutting wheel axle and secondary; Under secondary, leaf cutting wheel axle is arranged on the middle front part lower end of frame, the broken leaf motor of secondary is fixed by leaf cutting wheel axle under the 3rd shaft coupling and secondary, under secondary, leaf cutting wheel is fixedly mounted under secondary on leaf cutting wheel axle, on secondary, leaf cutting wheel axle is arranged on the middle front part upper end of frame, on secondary, leaf cutting wheel is fixedly mounted on secondary on leaf cutting wheel axle, on secondary, broken leaf-teeth wheel is fixedly mounted on one end of leaf cutting wheel axle on secondary, under secondary, broken leaf-teeth wheel is fixedly mounted on one end of leaf cutting wheel axle under secondary, broken leaf-teeth wheel engagement fit under broken leaf-teeth wheel and secondary on secondary.
Described first order leaf-peeling mechanism: comprise in one-level and shell under impeller, one-level and shell in impeller, one-level and shell under leaf-teeth wheel, one-level and shell in leaf-teeth wheel, one-level stripping leaf sprocket wheel, one-level stripping Ye Mada, one-level and shell under impeller shaft and one-level and shell impeller shaft; In one-level, shell impeller shaft and be arranged on the postmedian upper end of frame, one-level stripping Ye Mada fixes by shelling impeller shaft in tetrad axial organ and one-level, shells impeller and be fixedly mounted in one-level and shell on impeller shaft in one-level; Under one-level, shell impeller shaft and be arranged on the postmedian lower end of frame, under one-level, shelling impeller is fixedly mounted under one-level and shells on impeller shaft, in one-level, shell leaf-teeth wheels and one-level stripping leaf sprocket coaxiality is fixedly mounted on the one end in one-level, in one-level, shell and under leaf-teeth wheel and one-level, shell leaf-teeth and take turns engagement fit.
Described second level leaf-peeling mechanism: comprise shelling on secondary to shell under impeller, secondary to shell on impeller, secondary to shell under leaf-teeth wheel, secondary to shell on leaf-teeth wheel, secondary stripping leaf sprocket wheel, secondary and shell impeller shaft and stripping leaf chain under impeller shaft, secondary; On secondary, shell impeller shaft and be arranged on the postmedian upper end of frame, on secondary, shell impeller and be fixedly mounted on secondary and shell on impeller shaft, on secondary, shell leaf-teeth wheel and secondary and shell leaf sprocket coaxiality and be fixedly mounted on the one end of shelling impeller shaft on secondary; Under secondary, shell impeller shaft and be arranged on the postmedian lower end of frame, under secondary, shelling impeller is fixedly mounted under secondary and shells on impeller shaft, under secondary, shell leaf-teeth wheel and be fixedly mounted on the one end of shelling impeller shaft under secondary, on secondary, shell under leaf-teeth wheel and secondary and shell leaf-teeth wheel engagement fit, the one-level stripping leaf sprocket wheel of first order leaf-peeling mechanism is connected by stripping leaf chain with the secondary stripping leaf sprocket wheel of second level leaf-peeling mechanism.
Described rear conveying docking mechanism, comprises lower docking chain, upper docking chain, rear conveying mechanism and docking mechanism;
Rear conveying mechanism: comprise rear upper delivery wheel, rear lower delivery wheel, rear lower transportation sprocket, rear upper transportation sprocket, rear upper feeding axle and rear lower feeding axle; Rear upper feeding axle is arranged on the rear upper end of frame, rear upper delivery wheel is fixedly mounted on rear upper feeding axle, rear upper transportation sprocket is fixedly mounted on one end of rear upper feeding axle, rear lower feeding axle is arranged on the lower end, rear portion of frame, rear lower delivery wheel is fixedly mounted on rear lower feeding axle, and rear lower transportation sprocket is fixedly mounted on one end of rear lower feeding axle;
Docking mechanism: comprise docking wheel, lower docking wheel, upper docking gear, lower docking gear, lower docking sprocket wheel, upper docking sprocket wheel, docking motor, upper docking wheel shaft and lower docking wheel shaft; Upper docking wheel shaft is arranged on the rear upper end of frame, and docking motor is fixed by 5-linked axial organ and upper docking wheel shaft, and upper docking wheel is fixedly mounted on docking wheel shaft, and upper docking gear and upper docking sprocket coaxiality are fixedly mounted on one end of docking wheel shaft; Lower docking wheel shaft is arranged on the lower end, rear portion of frame, lower docking wheel is fixedly mounted on lower docking wheel shaft, lower docking gear is fixedly mounted on one end of lower docking wheel shaft, and lower docking sprocket wheel is fixedly mounted on the other end of lower docking wheel shaft, upper docking gear and lower docking gear engagement fit; Rear upper transportation sprocket in rear conveying mechanism is connected by upper docking chain with the upper docking sprocket wheel in docking mechanism, and the rear lower transportation sprocket in rear conveying mechanism is connected by lower docking chain with the lower docking sprocket wheel in docking mechanism.
The described broken leaf motor of front conveying motor, one-level, the broken leaf motor of secondary, one-level stripping Ye Mada and docking motor are hydraulic drive motor.
The beneficial effect that the present invention has is:
The present invention is by front conveyor structure, leaf shattering machine structure, leaf-peeling mechanism and rear conveying docking mechanism's collection and become operating system one, and location layout and the kind of drive are flexible, have reduced the spatial volume of system; Be provided with two-stage leaf shattering machine structure and two-stage leaf-peeling mechanism, one-level mechanism cannot complete broken leaf, stripping leaf in the situation that, secondary facility can have been assisted, and effectively raises walnut hulling rate; Front conveying motor, the broken leaf motor of one-level, the broken leaf motor of secondary, one-level stripping Ye Mada and docking motor all adopt hydraulic drive motor, and hydraulic-driven makes drive system steady, can realize quick and shock-free speed change and commutation, is easy to layout and manipulation.
Accompanying drawing explanation
Fig. 1 is system principle schematic diagram of the present invention.
Fig. 2 is system architecture front view of the present invention.
Fig. 3 is system architecture vertical view of the present invention.
Fig. 4 is the system architecture rearview of Fig. 2 of the present invention.
Fig. 5 is that axle of the present invention measures intention.
Fig. 6 is internal system structural representation of the present invention.
In figure: 1, frame, 2, front upper delivery wheel, 2 ', front lower delivery wheel, 3, leaf cutting wheel in one-level, 3 ', leaf cutting wheel under one-level, 4, leaf cutting wheel on secondary, 4 ', leaf cutting wheel under secondary, 5, in one-level, shell impeller, 5 ', under one-level, shell impeller, 6, on secondary, shell impeller, 6 ', under secondary, shell impeller, 7, rear upper delivery wheel, 7 ', rear lower delivery wheel, 8, upper docking wheel, 8 ', lower docking wheel, 9, upper conveyance gear, 9 ', lower conveyance gear, 10, broken leaf-teeth wheel in one-level, 10 ', broken leaf-teeth wheel under one-level, 11, broken leaf-teeth wheel on secondary, 11 ', broken leaf-teeth wheel under secondary, 12, in one-level, shell leaf-teeth wheel, 12 ', under one-level, shell leaf-teeth wheel, 13, on secondary, shell leaf-teeth wheel, 13 ', under secondary, shell leaf-teeth wheel, 14, upper docking gear, 14 ', lower docking gear, 15, one-level stripping leaf sprocket wheel, 16, secondary stripping leaf sprocket wheel, 17, stripping leaf chain, 18, rear lower transportation sprocket, 19, lower docking sprocket wheel, 20, lower docking chain, 21, rear upper transportation sprocket, 22, upper docking sprocket wheel, 23, upper docking chain, 24, front conveying motor, 25, the broken leaf motor of one-level, 26, the broken leaf motor of secondary, 27, one-level stripping Ye Mada, 28, docking motor, 29, front lower feeding axle, 30, leaf cutting wheel axle in one-level, 31, leaf cutting wheel axle under secondary, 32, in one-level, shell impeller shaft, 33, upper docking wheel shaft, 34, sugarcane.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, the present invention includes frame, front conveyor structure, first order leaf shattering machine structure, second level leaf shattering machine structure, first order leaf-peeling mechanism, second level leaf-peeling mechanism and rear conveying docking mechanism; The front portion of frame 1 is provided with front conveyor structure, for the conveying of sugarcane; Middle front part is provided with first order leaf shattering machine structure, and second level leaf shattering machine structure, for smashing the sugarcane leaf of sugarcane; Postmedian is provided with first order leaf-peeling mechanism, and second level leaf-peeling mechanism, for peeling off the sugarcane leaf of sugarcane; Rear portion is provided with rear conveying docking mechanism, for conveying and the docking of sugarcane.
As shown in Figure 1, Figure 2, Figure 4 shows, described front conveyor structure, comprise front upper delivery wheel 2, front lower delivery wheel 2 ', upper conveyance gear 9, lower conveyance gear 9 ', front conveying motor 24, front upper feeding axle and front lower feeding axle 29; Front lower feeding axle 29 is arranged on the front lower ends of frame 1, front conveying motor 24 is fixing by the first shaft coupling and front lower feeding axle 29, front lower delivery wheel 2 ' be fixedly mounted on front lower feeding axle 29, front upper feeding axle is arranged on the nock of frame 1, front upper delivery wheel 2 is fixedly mounted on front upper feeding axle, upper conveyance gear 9 is fixedly mounted on one end of front upper feeding axle, lower conveyance gear 9 ' be fixedly mounted on one end of front lower feeding axle 29, upper conveyance gear 9 and lower conveyance gear 9 ' engagement fit.
As shown in Figure 1, Figure 2, shown in Fig. 4, Fig. 6, described first order leaf shattering machine structure, comprise in one-level leaf cutting wheel 3 under leaf cutting wheel 3, one-level ', broken leaf-teeth wheel 10 under broken leaf-teeth wheel 10, one-level in one-level ', leaf cutting wheel axle under leaf cutting wheel axle 30 and one-level on the broken leaf motor 25 of one-level, one-level, in one-level, leaf cutting wheel axle 30 is arranged on the middle front part upper end of frame 1, the broken leaf motor 25 of one-level is fixing by leaf cutting wheel axle in the second shaft coupling and one-level 30, in one-level, leaf cutting wheel 3 is fixedly mounted in one-level on leaf cutting wheel axle 30, under one-level, leaf cutting wheel axle is arranged on the middle front part lower end of frame 1, leaf cutting wheel 3 under one-level ' be fixedly mounted on is under one-level on leaf cutting wheel axle, in one-level, broken leaf-teeth wheel 10 is fixedly mounted on one end of leaf cutting wheel axle 30 in one-level, broken leaf-teeth wheel 10 under one-level ' be fixedly mounted on one end of leaf cutting wheel axle under one-level, broken leaf-teeth wheel 10 ' engagement fit under broken leaf-teeth wheel 10 and one-level in one-level, realization smashes for the first time to sugarcane leaf.
As shown in Figure 1, Figure 2, shown in Fig. 4, Fig. 6, described second level leaf shattering machine structure, comprise on secondary leaf cutting wheel 4 under leaf cutting wheel 4, secondary ', broken leaf-teeth wheel 11 under broken leaf-teeth wheel 11, secondary on secondary ', leaf cutting wheel axle on leaf cutting wheel axle 31 and secondary under the broken leaf motor 26 of secondary, secondary, under secondary, leaf cutting wheel axle 31 is arranged on the middle front part lower end of frame 1, the broken leaf motor 26 of secondary is fixing by leaf cutting wheel axle under the 3rd shaft coupling and secondary 31, leaf cutting wheel 4 under secondary ' be fixedly mounted on is under secondary on leaf cutting wheel axle 31, on secondary, leaf cutting wheel axle is arranged on the middle front part upper end of frame 1, on secondary, leaf cutting wheel 4 is fixedly mounted on secondary on leaf cutting wheel axle, on secondary, broken leaf-teeth wheel 11 is fixedly mounted on one end of leaf cutting wheel axle on secondary, broken leaf-teeth wheel 11 under secondary ' be fixedly mounted on one end of leaf cutting wheel axle 31 under secondary, broken leaf-teeth wheel 11 ' engagement fit under broken leaf-teeth wheel 11 and secondary on secondary, realization smashes for the second time to sugarcane leaf.
As shown in Figure 1, Figure 2, shown in Fig. 4, Fig. 6, described first order leaf-peeling mechanism, comprise in one-level, shell under impeller 5, one-level, shell impeller 5 ', shell in one-level under leaf-teeth wheel 12, one-level, shell leaf-teeth wheel 12 ', shell under impeller shaft 32 and one-level on one-level stripping leaf sprocket wheel 15, one-level stripping Ye Mada 27, one-level and shell impeller shaft; In one-level, shell impeller shaft 32 and be arranged on the postmedian upper end of frame 1, one-level stripping Ye Mada 27 fixes by shelling impeller shaft 32 in tetrad axial organ and one-level, shells impeller 5 and be fixedly mounted in one-level and shell on impeller shaft 32 in one-level; Under one-level, shell impeller shaft and be arranged on the postmedian lower end of frame 1, under one-level, shelling impeller 5 is fixedly mounted under one-level and shells on impeller shaft, in one-level, shell one end that leaf-teeth wheel 12 and one-level stripping leaf sprocket wheel 15 are coaxially fixedly mounted in one-level, in one-level, shell and under leaf-teeth wheel 12 and one-level, shell leaf-teeth wheel 12 ' engagement fit.First order leaf-peeling mechanism is existing to the peeling off for the first time of sugarcane leaf,
As shown in Figure 1, Figure 2, described second level leaf-peeling mechanism shown in Fig. 3, Fig. 5, Fig. 6, comprise on secondary, shell under impeller 6, secondary, shell impeller 6 ', shell on secondary under leaf-teeth wheel 13, secondary, shell leaf-teeth wheel 13 ', shell on secondary stripping leaf sprocket wheel 16, secondary and under impeller shaft, secondary, shell impeller shaft and stripping leaf chain 17; On secondary, shell impeller shaft and be arranged on the postmedian upper end of frame 1, on secondary, shell impeller 6 and be fixedly mounted on secondary and shell on impeller shaft, on secondary, shell leaf-teeth wheel 13 and secondary stripping leaf sprocket wheel 16 is coaxially fixedly mounted on the one end of shelling impeller shaft on secondary; Under secondary, shell impeller shaft and be arranged on the postmedian lower end of frame 1, under secondary, shell impeller 6 ' be fixedly mounted under secondary and shell on impeller shaft, under secondary, shell leaf-teeth wheel 13 ' be fixedly mounted on one end of shelling impeller shaft under secondary, on secondary, shell under leaf-teeth wheel 13 and secondary and shell leaf-teeth wheel 13 ' engagement fit, the one-level stripping leaf sprocket wheel 15 of first order leaf-peeling mechanism is connected by stripping leaf chain 17 with the secondary stripping leaf sprocket wheel 16 of second level leaf-peeling mechanism.Second level leaf-peeling mechanism is existing to the peeling off for the second time of sugarcane leaf,
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 5, Fig. 6, described rear conveying docking mechanism, comprises lower docking chain 20, upper docking chain 23, rear conveying mechanism and docking mechanism;
Rear conveying mechanism: comprise rear upper delivery wheel 7, rear lower delivery wheel 7 ', rear lower transportation sprocket 18, rear upper transportation sprocket 21, rear upper feeding axle and rear lower feeding axle; Rear upper feeding axle is arranged on the rear upper end of frame 1, rear upper delivery wheel 7 is fixedly mounted on rear upper feeding axle, rear upper transportation sprocket 21 is fixedly mounted on one end of rear upper feeding axle, rear lower feeding axle is arranged on the lower end, rear portion of frame 1, rear lower delivery wheel 7 ' be fixedly mounted on rear lower feeding axle, rear lower transportation sprocket 18 is fixedly mounted on one end of rear lower feeding axle; Rear conveying mechanism is for auxiliary conveying sugarcane.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 5, Fig. 6, docking mechanism: comprise docking wheel 8, lower docking wheel 8 ', upper docking gear 14, lower docking gear 14 ', lower docking sprocket wheel 19, upper docking sprocket wheel 22, docking motor 28, upper docking wheel shaft 33 and lower docking wheel shaft; Upper docking wheel shaft 33 is arranged on the rear upper end of frame 1, docking motor 28 is fixing by 5-linked axial organ and upper docking wheel shaft 33, upper docking wheel 8 is fixedly mounted on docking wheel shaft 33, and upper docking gear 14 and upper docking sprocket wheel 22 are coaxially fixedly mounted on one end of docking wheel shaft 33; Lower docking wheel shaft is arranged on the lower end, rear portion of frame 1, lower docking wheel 8 ' be fixedly mounted on lower docking wheel shaft, lower docking gear 14 ' be fixedly mounted on one end of lower docking wheel shaft, lower docking sprocket wheel 19 is fixedly mounted on the other end of lower docking wheel shaft, upper docking gear 14 and lower docking gear 14 ' engagement fit; Rear upper transportation sprocket 21 in rear conveying mechanism is connected by upper docking chain 23 with the upper docking sprocket wheel 22 in docking mechanism, and the rear lower transportation sprocket 18 in rear conveying mechanism is connected by lower docking chain 20 with the lower docking sprocket wheel 19 in docking mechanism.The docking of docking winding machine to sugarcane.
As shown in Figure 1, the described broken leaf motor 25 of front conveying motor 24, one-level, the broken leaf motor 26 of secondary, one-level stripping Ye Mada 27 and docking motor 28 are hydraulic drive motor, hydraulic-driven makes drive system steady, can realize quick and shock-free speed change and commutation, is easy to layout and manipulation.
The course of work of the present invention:
The present invention is mainly for delivery of the integrated operating system of, broken leaf, stripping leaf and docking after cane harvesting machine cutting mechanism, total system is hung on cane harvesting machine by frame 1, by Driven by Hydraulic Cylinder, adjust frame 1 position, make frame 1 and level ground at an angle.At cane harvesting machine, advance in process, You Fu sugarcane mechanism and cutting mechanism complete holds up sugarcane and cutting sugarcane, afterwards the sugarcane after cutting is fed integrated operating system from root, completes successively broken leaf, stripping leaf and the docking to the sugarcane tip.In the front portion of frame 1, front conveyor structure is installed, by carrying motor 24 to drive front lower delivery wheel 2 ' rotation before hydraulic-driven, by upper conveyance gear 9 and lower conveyance gear 9 ' engagement, drive front upper delivery wheel 2 and front lower delivery wheel 2 ' rotations, front upper delivery wheel 2 and front lower delivery wheel 2 ' on colloid or resin or plastics or rigid material and the conveying of sugarcane friction realization to sugarcane 34, middle front part in frame 1 is provided with leaf shattering machine structure, comprise first order leaf shattering machine structure and second level leaf shattering machine structure, by the broken leaf motor 25 of hydraulic-driven one-level, drive leaf cutting wheel 3 in one-level to rotate, by leaf cutting wheel 3 ' rotation under leaf cutting wheel 3 and one-level in broken leaf-teeth wheel 10 ' engagement driving one-level under broken leaf-teeth wheel 10 and one-level in one-level, in one-level under the bristle on leaf cutting wheel 3 faces of cylinder or steel wire or rubber strip and one-level under the bristle on leaf cutting wheel 3 ' face of cylinder or the synergy of steel wire or rubber strip, realization smashes for the first time to sugarcane leaf, meanwhile, by the broken leaf motor 26 of hydraulic-driven secondary, drive leaf cutting wheel 4 ' rotation under secondary, by leaf cutting wheel 4 ' rotation under leaf cutting wheel 4 and secondary on broken leaf-teeth wheel 11 ' engagement driving secondary under broken leaf-teeth wheel 11 and secondary on secondary, on secondary under the bristle on leaf cutting wheel 4 faces of cylinder or steel wire or rubber strip and secondary under the bristle on leaf cutting wheel 4 ' face of cylinder or the synergy of steel wire or rubber strip, realization smashes for the second time to sugarcane leaf, postmedian in frame 1 is provided with leaf-peeling mechanism, comprise first order leaf-peeling mechanism and second level leaf-peeling mechanism, by shelling impeller 5 in hydraulic-driven one-level stripping Ye Mada 27 drive one-levels, rotate, by shelling in one-level under leaf-teeth wheel 12 and one-level, shell in leaf-teeth wheel 12 ' engagement driving one-level and shell stripping wheel 5 ' rotation under wheel 5 and one-level, in one-level, under the rubber strip on stripping wheel 5 faces of cylinder or resin plate and one-level, stripping is taken turns under the rubber strip on 5 ' face of cylinder or the synergy of resin plate, realization is peeled off for the first time to sugarcane leaf, meanwhile, by one-level stripping leaf sprocket wheel 15, on secondary stripping leaf sprocket wheel 16 and stripping leaf chain 17 cooperation drive secondarys, shelling impeller 6 rotates, by shelling on secondary under leaf-teeth wheel 13 and secondary, shell on leaf-teeth wheel 13 ' engagement driving secondary and shell stripping wheel 6 ' rotation under wheel 6 and secondary, on secondary, under the rubber strip on stripping wheel 6 faces of cylinder or resin plate and secondary, stripping is taken turns under the rubber strip on 6 ' face of cylinder or the synergy of resin plate, realization is peeled off for the second time to sugarcane leaf, after being provided with, the rear portion of frame 1 carries docking mechanism, comprise rear conveying mechanism and docking mechanism, by rear upper transportation sprocket 21, after upper docking sprocket wheel 22 and upper docking chain 23 coordinate drive, upper delivery wheel 7 rotates, by rear lower transportation sprocket 18, lower docking sprocket wheel 19 and lower docking chain 20 coordinate the rear lower delivery wheel 7 ' rotation of drive, rear upper delivery wheel 7 and rear lower delivery wheel 7 ' on rubber or resin plate and sugarcane friction realize the auxiliary conveying to sugarcane 34, meanwhile, by hydraulic-driven docking motor 28, drive upper docking wheel 8 to rotate, by upper docking gear 14 and the upper docking wheel 8 of lower docking gear 14 ' engagement driving and the 8 ' rotation of lower docking wheel, due to sugarcane in the intensity of end pin lower than other position intensity, upper docking wheel 8 and lower docking wheel 8 ' on rubber or the effect that impacts of resin or plastic plate under, realization strikes off sugarcane end pin and does not destroy the effect at other position of sugarcane.
A whole set of integrated operating system outputs to sugarcane collection mechanism by sugarcane and completes the work such as follow-up collection, packing after finishing the work.This integrated operating system can complete the work by conveying, broken leaf, stripping leaf and the docking of sugarcane after cutting mechanism cutting, mechanism position layout and the kind of drive are flexible, reduce the spatial volume of system, be provided with the broken leaf of two-stage and two-stage leaf-peeling mechanism, effectively improved the walnut hulling rate of sugarcane.
Claims (8)
1. an integrated operating system after whole stalk formula cane harvesting machine sugarcane harvesting, is characterized in that: comprise frame, front conveyor structure, first order leaf shattering machine structure, second level leaf shattering machine structure, first order leaf-peeling mechanism, second level leaf-peeling mechanism and rear conveying docking mechanism; The front portion of frame (1) is provided with front conveyor structure, and middle front part is provided with first order leaf shattering machine structure, second level leaf shattering machine structure, and postmedian is provided with first order leaf-peeling mechanism, second level leaf-peeling mechanism, rear portion is provided with rear conveying docking mechanism.
2. integrated operating system after a kind of whole stalk formula cane harvesting machine sugarcane harvesting according to claim 1, it is characterized in that: described front conveyor structure, comprises front upper delivery wheel (2), front lower delivery wheel (2 '), upper conveyance gear (9), lower conveyance gear (9 '), front conveying motor (24), front upper feeding axle and front lower feeding axle (29), front lower feeding axle (29) is arranged on the front lower ends of frame (1), front conveying motor (24) is fixing by the first shaft coupling and front lower feeding axle (29), front lower delivery wheel (2 ') is fixedly mounted on front lower feeding axle (29), front upper feeding axle is arranged on the nock of frame (1), front upper delivery wheel (2) is fixedly mounted on front upper feeding axle, upper conveyance gear (9) is fixedly mounted on one end of front upper feeding axle, lower conveyance gear (9 ') is fixedly mounted on one end of front lower feeding axle (29), upper conveyance gear (9) and lower conveyance gear (9 ') engagement fit.
3. integrated operating system after a kind of whole stalk formula cane harvesting machine sugarcane harvesting according to claim 1, it is characterized in that: described first order leaf shattering machine structure, comprises under leaf cutting wheel in one-level (3), one-level in leaf cutting wheel (3 '), one-level under broken leaf-teeth wheels (10), one-level in broken leaf-teeth wheel (10 '), the broken leaf motor of one-level (25), one-level leaf cutting wheel axle under leaf cutting wheel axle (30) and one-level, in one-level, leaf cutting wheel axle (30) is arranged on the middle front part upper end of frame (1), the broken leaf motor of one-level (25) is fixing by leaf cutting wheel axle (30) in the second shaft coupling and one-level, leaf cutting wheel in one-level (3) is fixedly mounted in one-level on leaf cutting wheel axle (30), under one-level, leaf cutting wheel axle is arranged on the middle front part lower end of frame (1), leaf cutting wheel under one-level (3 ') is fixedly mounted under one-level on leaf cutting wheel axle, in one-level, broken leaf-teeth wheels (10) are fixedly mounted on one end of leaf cutting wheel axle (30) in one-level, under one-level, broken leaf-teeth wheels (10 ') are fixedly mounted on one end of leaf cutting wheel axle under one-level, broken leaf-teeth wheel (10 ') engagement fit under broken leaf-teeth wheels (10) and one-level in one-level.
4. integrated operating system after a kind of whole stalk formula cane harvesting machine sugarcane harvesting according to claim 1, it is characterized in that: described second level leaf shattering machine structure, comprises under leaf cutting wheel on secondary (4), secondary on leaf cutting wheel (4 '), secondary under broken leaf-teeth wheels (11), secondary under broken leaf-teeth wheel (11 '), the broken leaf motor of secondary (26), secondary leaf cutting wheel axle on leaf cutting wheel axle (31) and secondary, under secondary, leaf cutting wheel axle (31) is arranged on the middle front part lower end of frame (1), the broken leaf motor of secondary (26) is fixing by leaf cutting wheel axle (31) under the 3rd shaft coupling and secondary, leaf cutting wheel under secondary (4 ') is fixedly mounted under secondary on leaf cutting wheel axle (31), on secondary, leaf cutting wheel axle is arranged on the middle front part upper end of frame (1), leaf cutting wheel on secondary (4) is fixedly mounted on secondary on leaf cutting wheel axle, on secondary, broken leaf-teeth wheels (11) are fixedly mounted on one end of leaf cutting wheel axle on secondary, under secondary, broken leaf-teeth wheels (11 ') are fixedly mounted on one end of leaf cutting wheel axle (31) under secondary, broken leaf-teeth wheel (11 ') engagement fit under broken leaf-teeth wheels (11) and secondary on secondary.
5. integrated operating system after a kind of whole stalk formula cane harvesting machine sugarcane harvesting according to claim 1, it is characterized in that: described first order leaf-peeling mechanism, comprises in one-level and shell under impeller (5), one-level and shell in impeller (5 '), one-level and shell under leaf-teeth wheels (12), one-level and shell in leaf-teeth wheels (12 '), one-level stripping leaf sprocket wheel (15), one-level stripping Ye Mada (27), one-level and shell under impeller shaft (32) and one-level and shell impeller shaft; In one-level, shell impeller shaft (32) and be arranged on the postmedian upper end of frame (1), one-level stripping Ye Mada (27) fixes by shelling impeller shaft (32) in tetrad axial organ and one-level, shells impeller (5) and be fixedly mounted in one-level and shell on impeller shaft (32) in one-level; Under one-level, shell impeller shaft and be arranged on the postmedian lower end of frame (1), under one-level, shelling impeller (5) is fixedly mounted under one-level and shells on impeller shaft, in one-level, shell leaf-teeth wheel (12) and one-level stripping leaf sprocket wheel (15) is coaxially fixedly mounted on the one end in one-level, in one-level, shell and under leaf-teeth wheels (12) and one-level, shell leaf-teeth and take turns (12 ') engagement fit.
6. integrated operating system after a kind of whole stalk formula cane harvesting machine sugarcane harvesting according to claim 1, it is characterized in that: described second level leaf-peeling mechanism, comprises on secondary, shelling under impeller (6), secondary, to shell on impeller (6 '), secondary, to shell under leaf-teeth wheels (13), secondary, to shell to shell on leaf-teeth wheels (13 '), secondary stripping leaf sprocket wheel (16), secondary and under impeller shaft, secondary, shell impeller shaft and stripping leaf chain (17); On secondary, shell impeller shaft and be arranged on the postmedian upper end of frame (1), on secondary, shell impeller (6) and be fixedly mounted on secondary and shell on impeller shaft, on secondary, shell leaf-teeth wheels (13) and secondary and shell leaf sprocket wheel (16) and be coaxially fixedly mounted on the one end of shelling impeller shaft on secondary; Under secondary, shell impeller shaft and be arranged on the postmedian lower end of frame (1), under secondary, shelling impeller (6 ') is fixedly mounted under secondary and shells on impeller shaft, under secondary, shell leaf-teeth wheels (13 ') and be fixedly mounted on the one end of shelling impeller shaft under secondary, on secondary, shell under leaf-teeth wheels (13) and secondary and shell leaf-teeth wheel (13 ') engagement fit, the one-level stripping leaf sprocket wheel (15) of first order leaf-peeling mechanism is connected by stripping leaf chain (17) with the secondary stripping leaf sprocket wheel (16) of second level leaf-peeling mechanism.
7. integrated operating system after a kind of whole stalk formula cane harvesting machine sugarcane harvesting according to claim 1, is characterized in that: described rear conveying docking mechanism, comprises lower docking chain (20), upper docking chain (23), rear conveying mechanism and docking mechanism;
Rear conveying mechanism: comprise rear upper delivery wheel (7), rear lower delivery wheel (7 '), rear lower transportation sprocket (18), rear upper transportation sprocket (21), rear upper feeding axle and rear lower feeding axle; Rear upper feeding axle is arranged on the rear upper end of frame (1), rear upper delivery wheel (7) is fixedly mounted on rear upper feeding axle, rear upper transportation sprocket (21) is fixedly mounted on one end of rear upper feeding axle, rear lower feeding axle is arranged on the lower end, rear portion of frame (1), rear lower delivery wheel (7 ') is fixedly mounted on rear lower feeding axle, and rear lower transportation sprocket (18) is fixedly mounted on one end of rear lower feeding axle;
Docking mechanism: comprise docking wheel (8), lower docking wheel (8 '), upper docking gear (14), lower docking gear (14 '), lower docking sprocket wheel (19), upper docking sprocket wheel (22), docking motor (28), upper docking wheel shaft (33) and lower docking wheel shaft; Upper docking wheel shaft (33) is arranged on the rear upper end of frame (1), docking motor (28) is fixing by 5-linked axial organ and upper docking wheel shaft (33), it is upper that upper docking wheel (8) is fixedly mounted on docking wheel shaft (33), and upper docking gear (14) and upper docking sprocket wheel (22) are coaxially fixedly mounted on one end of docking wheel shaft (33); Lower docking wheel shaft is arranged on the lower end, rear portion of frame (1), lower docking wheel (8 ') is fixedly mounted on lower docking wheel shaft, lower docking gear (14 ') is fixedly mounted on one end of lower docking wheel shaft, lower docking sprocket wheel (19) is fixedly mounted on the other end of lower docking wheel shaft, upper docking gear (14) and lower docking gear (14 ') engagement fit; Rear upper transportation sprocket (21) in rear conveying mechanism is connected by upper docking chain (23) with the upper docking sprocket wheel (22) in docking mechanism, and the rear lower transportation sprocket (18) in rear conveying mechanism is connected by lower docking chain (20) with the lower docking sprocket wheel (19) in docking mechanism.
8. according to integrated operating system after a kind of whole stalk formula cane harvesting machine sugarcane harvesting described in claim 2,3,4,5 or 7, it is characterized in that: the described broken leaf motor of the broken leaf motor of front conveying motor (24), one-level (25), secondary (26), one-level stripping Ye Mada (27) and docking motor (28) are hydraulic drive motor.
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| CN106171284A (en) * | 2016-07-26 | 2016-12-07 | 唐强 | Solar energy cane leaf stripper |
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Application publication date: 20140416 |