CN103709993B - Self-sharpening diamond abrasive material and preparation method thereof - Google Patents

Self-sharpening diamond abrasive material and preparation method thereof Download PDF

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CN103709993B
CN103709993B CN201310663857.7A CN201310663857A CN103709993B CN 103709993 B CN103709993 B CN 103709993B CN 201310663857 A CN201310663857 A CN 201310663857A CN 103709993 B CN103709993 B CN 103709993B
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diamond abrasive
self
sharpening
abrasive material
raw material
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CN103709993A (en
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祝世连
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Henan Xin Hong Abrasive Materials Co Ltd
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Abstract

The invention discloses a self-sharpening diamond abrasive material. The self-sharpening diamond abrasive material comprises the following raw materials by weight: 75-85% of a diamond abrasive materail, 13-20% of metal powder and 2-5% of a binding agent. The particle size of the diamond abrasive material is 0.5 [mu]m-100 [mu]m; the metal powder comprises iron, cobalt, manganese, or a mixture thereof, or an alloy; and the binding agent comprises diethylenetriamine, 1,3-cyclohexanebis(methylamine), trimethylhexamethylenediamine, or a mixture thereof or one of the above. The self-sharpening diamond abrasive material is rough in surface and has more grinding surface angles. When particles are suffering from stress, frangibility causes the particles broken, so that novel sharp cutting edge is generated and the self-sharpening property is better. The self-sharpening diamond abrasive material is particularly suitable for ultrafine grinding and polishing of magnetic heads, hard disks, optical glasses and sapphire wafers.

Description

A kind of self-sharpening diamond abrasive material and preparation method thereof
Technical field
The present invention relates to a kind of diamond abrasive, be specifically related to a kind of self-sharpening diamond abrasive material and preparation method thereof.
Background technology
Diadust is a kind of meticulous super hard abrasive.Normally with submillimeter level diamond single crystal for raw material, through broken, shaping and a series of physical chemistry process, it is regular to make particle shape, meets the abrasive material of certain particle size distribution.It is super hard abrasive highest the most accurate in the world at present, is widely used in the every field such as machinery, electronics, metallurgy, building and national defence.It is usually used in processing hard and fragile material and the high workpiece of precision prescribed.Such as: the ball road of bearing, wolfram varbide and diamond die, various ceramic member, precision die, silicon chip, optical mirror slip, chip, various magneticsubstance components and parts, ruby, sapphire, emerald shiner, emerald, various diamond and stone bearing, various gauge.It both can have been made loose abrasive and use, and can be made into again lapping paste, abrasive sheet, precise abrasive plate, honing stone, polishing fluid, polycrystalline diamond composite sheet and sand paper and used.
In recent years, along with the develop rapidly of external new and high technology, the electricity demands of field to diamond abrasive such as material, all kinds of jewel, fine ceramics, opticglass, sealing member grow with each passing day, especially more and more higher to the quality requirements of diamond abrasive.Traditional diamond abrasive is single crystal structure, and particle surface is comparatively level and smooth, and hardness has directivity, and relevant with its crystal habit, subsurface defect and crystallographic dimension, cracked along cleavage surface when being subject to external impacts simultaneously, can produce very dark scuffing to institute's finished surface.
Polycrystalline diamond (micro mist) normally utilizes unique directional blasting method transformed by graphite and obtain, its granule crystal structure is very similar to natural Carbonado, by unsaturated link(age) in conjunction with polycrystalline structure, there is good toughness and self-sharpening, at polishing process, coarse particles can be broken into less particle, can avoid causing scuffing to workpiece surface, both ensure that workpiece surface quality, turn improve grinding cutting force efficiency, the superiority of its uniqueness is demonstrated in the product processing that some high quality requires, there is the advantage of high-wearing feature and long service life, be both cost of manufacture higher, tens times of normal diamond abrasive material. and mostly be nano level, content of graphite is many, scavenging process is complicated.
Summary of the invention
For the problems of the prior art, the invention provides a kind of self-sharpening diamond abrasive material and preparation method thereof, this kind of method production efficiency is high, the self-sharpening diamond abrasive material of preparation has and only has very high intensity and hardness, traditional diamond abrasive self-sharpening can also be overcome poor, the easy shortcoming producing scuffing, is specially adapted to the ultraprecise grinding of sapphire wafer and the polishing of magnetic head, hard disk, opticglass and LED industry.
The object of the present invention is achieved like this:
A kind of self-sharpening diamond abrasive material, is made up of the raw material of following weight per-cent: diamond abrasive raw material is: 75 ~ 85%. metal-powder raw materials are: 13 ~ 20%, and binding agent raw material is: 2 ~ 5%;
Described diamond abrasive granularity is: 0.5um ~ 100um; Metal-powder: iron, cobalt, manganese or their mixture or alloy. binding agent is: diethylenetriamine, 1,3-diaminomethyl cyclohexane, trimethylammonium six methylenediamine or their mixture or wherein a kind of;
The preparation method of described a kind of self-sharpening diamond abrasive material, concrete preparation method is as follows:
(1) prepare burden: weigh self-sharpening diamond abrasive material raw material by following weight ratio: diamond abrasive raw material is: 75 ~ 85%. metal-powder raw materials are: 13 ~ 20%, and binding agent raw material is: 2 ~ 5%;
(2) batch mixing: the raw material that step (1) takes is mixed;
(3) sinter: material step (2) obtained loads in crucible, puts into tube furnace together with crucible, and suction to 10 -3pa; Then be incubated 1 ~ 8 hour under being heated to the condition of 505 ~ 645 DEG C, after insulation terminates, be cooled to room temperature.
(4) purifying treatment: the non-diamond carbon of the vertical material oxidizing acid removing products therefrom particle surface that step (3) is obtained. namely obtain this product self-sharpening diamond abrasive material;
The median size of described self-sharpening diamond abrasive material is: 0.5um ~ 100um;
Described oxidizing acid is the mixture of any one or any two in sulfuric acid, nitric acid and perchloric acid;
Described self-sharpening diamond abrasive material shape is irregular, and median size is 2um ~ 50um;
According to the preparation method of above-mentioned self-sharpening diamond abrasive material, the particle surface of described self-sharpening diamond abrasive material has very large self-sharpening and toughness, automatically can peel off in good time and manifest the cutting edge made new advances in grinding and polishing process. both ensure that the high precision of processing, high-level efficiency also can not scratch workpiece;
The present invention adopts the effect of metal-powder to be: add metal-powder as suppression diamond abrasive by the inhibitor of excessive carbonization, it suitably can reduce the carbonization amount of diamond abrasive, thus makes diamond surface roughen.
positive beneficial effect:the self-sharpening diamond abrasive material that the present invention obtains, surface irregularity, have more grinding surface angle, when particle meets with stresses, its fragility causes granules decrepitate, thus produce new sharp cutting edge, self-sharpening is better, is specially adapted to the ultraprecise grinding of sapphire wafer and the polishing of magnetic head, hard disk, opticglass and LED industry.
Embodiment
below in conjunction with specific embodiment, the present invention is described further:
A kind of self-sharpening diamond abrasive material, is made up of the raw material of following weight per-cent: diamond abrasive raw material is: 75 ~ 85%. metal-powder raw materials are: 13 ~ 20%, and binding agent raw material is: 2 ~ 5%;
Described diamond abrasive granularity is: 0.5um ~ 100um; Metal-powder: iron, cobalt, manganese or their mixture or alloy. binding agent is: diethylenetriamine, 1,3-diaminomethyl cyclohexane, trimethylammonium six methylenediamine or their mixture or wherein a kind of;
The preparation method of described a kind of self-sharpening diamond abrasive material, concrete preparation method is as follows:
(1) prepare burden: weigh self-sharpening diamond abrasive material raw material by following weight ratio: diamond abrasive raw material is: 75 ~ 85%. metal-powder raw materials are: 13 ~ 20%, and binding agent raw material is: 2 ~ 5%;
(2) batch mixing: the raw material that step (1) takes is mixed;
(3) sinter: material step (2) obtained loads in crucible, puts into tube furnace together with crucible, and suction to 10 -3pa; Then be incubated 1 ~ 8 hour under being heated to the condition of 505 ~ 645 DEG C, after insulation terminates, be cooled to room temperature.
(4) purifying treatment: the non-diamond carbon of the vertical material oxidizing acid removing products therefrom particle surface that step (3) is obtained. namely obtain this product self-sharpening diamond abrasive material;
The median size of described self-sharpening diamond abrasive material is: 0.5um ~ 100um;
Described oxidizing acid is the mixture of any one or any two in sulfuric acid, nitric acid and perchloric acid;
Described self-sharpening diamond abrasive material shape is irregular, and median size is 0.5um ~ 50um;
According to the preparation method of above-mentioned self-sharpening diamond abrasive material, the particle surface of described self-sharpening diamond abrasive material has very large self-sharpening and toughness, automatically can peel off in good time and manifest the cutting edge made new advances in grinding and polishing process. both ensure that the high precision of processing, high-level efficiency also can not scratch workpiece;
The present invention adopts the effect of metal-powder to be: add metal-powder as suppression diamond abrasive by the inhibitor of excessive carbonization, it suitably can reduce the carbonization amount of diamond abrasive, thus makes diamond surface roughen.
embodiment 1
(1) prepare burden: get diamond abrasive granularity intermediate value and be 7 microns and do starting material. weigh the raw material of self-sharpening diamond abrasive material by following weight ratio: the raw material of diamond abrasive is: 75%. metal-powder raw material is: 20%, and binding agent raw material is: 5%;
(2) batch mixing: the raw material that step (1) takes is mixed;
(3) sinter: material step (2) obtained loads in crucible, puts into tube furnace together with crucible, and suction to 10 -3pa; Then be incubated 1 hour under being heated to the condition of 505 DEG C, after insulation terminates, be cooled to room temperature.
(4) purifying treatment: the non-diamond carbon of the vertical material oxidizing acid removing products therefrom particle surface that step (3) is obtained. namely obtain this product self-sharpening diamond abrasive material;
The self-sharpening diamond abrasive grain intermediate value obtained by aforesaid method is 6.5 microns.
embodiment 2
(1) prepare burden: get diamond abrasive granularity intermediate value and be 15 microns and do starting material. weigh the raw material of self-sharpening diamond abrasive material by following weight ratio: the raw material of diamond abrasive is: 85%. metal-powder raw material is: 13%, and binding agent raw material is: 2%;
(2) batch mixing: the raw material that step (1) takes is mixed;
(3) sinter: material step (2) obtained loads in crucible, puts into tube furnace together with crucible, and suction to 10 -3pa; Then be incubated 2.5 hours under being heated to the condition of 530 DEG C, after insulation terminates, be cooled to room temperature.
(4) purifying treatment: the non-diamond carbon of the vertical material oxidizing acid removing products therefrom particle surface that step (3) is obtained. namely obtain this product self-sharpening diamond abrasive material;
The self-sharpening diamond abrasive grain intermediate value obtained by aforesaid method is 14 microns.
embodiment 3
(1) prepare burden: get diamond abrasive granularity intermediate value and be 40 microns and do starting material. weigh the raw material of self-sharpening diamond abrasive material by following weight ratio: the raw material of diamond abrasive is: 80%. metal-powder raw material is: 15%, and binding agent raw material is: 5%;
(2) batch mixing: the raw material that step (1) takes is mixed;
(3) sinter: material step (2) obtained loads in crucible, puts into tube furnace together with crucible, and suction to 10 -3pa; Then be incubated 5 hours under being heated to the condition of 560 DEG C, after insulation terminates, be cooled to room temperature.
(4) purifying treatment: the non-diamond carbon of the vertical material oxidizing acid removing products therefrom particle surface that step (3) is obtained. namely obtain this product self-sharpening diamond abrasive material;
The self-sharpening diamond abrasive grain intermediate value obtained by aforesaid method is 25 microns.
embodiment 4
(1) prepare burden: get diamond abrasive granularity intermediate value and be 70 microns and do starting material. weigh the raw material of self-sharpening diamond abrasive material by following weight ratio: the raw material of diamond abrasive is: 82%. metal-powder raw material is: 15%, and binding agent raw material is: 3%;
(2) batch mixing: the raw material that step (1) takes is mixed;
(3) sinter: material step (2) obtained loads in crucible, puts into tube furnace together with crucible, and suction to 10 -3pa; Then be incubated 7 hours under being heated to the condition of 600 DEG C, after insulation terminates, be cooled to room temperature.
(4) purifying treatment: the non-diamond carbon of the vertical material oxidizing acid removing products therefrom particle surface that step (3) is obtained. namely obtain this product self-sharpening diamond abrasive material;
The self-sharpening diamond abrasive grain intermediate value obtained by aforesaid method is 40 microns.
embodiment 5
(1) prepare burden: get diamond abrasive granularity intermediate value and be 100 microns and do starting material. weigh the raw material of self-sharpening diamond abrasive material by following weight ratio: the raw material of diamond abrasive is: 83%. metal-powder raw material is: 13%, and binding agent raw material is: 4%;
(2) batch mixing: the raw material that step (1) takes is mixed;
(3) sinter: material step (2) obtained loads in crucible, puts into tube furnace together with crucible, and suction to 10 -3pa; Then be incubated 8 hours under being heated to the condition of 645 DEG C, after insulation terminates, be cooled to room temperature.
(4) purifying treatment: the non-diamond carbon of the vertical material oxidizing acid removing products therefrom particle surface that step (3) is obtained. namely obtain this product self-sharpening diamond abrasive material;
The self-sharpening diamond abrasive grain intermediate value obtained by aforesaid method is 50 microns.
In technical solution of the present invention, varigrained diamond abrasive treatment temp is different, generally the treatment temp that more carefully needs of granularity is lower, the treatment time needed is also shorter, therefore producing varigrained product processing condition used to be not quite similar, wherein raw material diamond abrasive material, is the diamond abrasive with natural or synthetic, granularity is: 0.5um ~ 50um, and in production process, vacuum tightness generally will reach 10 -3pa, if vacuum tightness is too low, causes reaction wayward.
Above embodiment is only for illustration of the preferred embodiment of the present invention; but the present invention is not limited to above-mentioned embodiment; in the ken that described exercising ordinary skill possesses; the any amendment done within the spirit and principles in the present invention, equivalent to substitute and improvement etc., it all should be encompassed within the technical scheme scope of request of the present invention protection.

Claims (7)

1. a self-sharpening diamond abrasive material, is characterized in that, is made up of the raw material of following weight per-cent: diamond abrasive raw material is: 75 ~ 85%, and metal-powder raw material is: 13 ~ 20%, and binding agent raw material is: 2 ~ 5%; Described diamond abrasive granularity is: 0.5um ~ 100um; Metal-powder raw material comprises iron, cobalt, manganese or their mixture or alloy; Binding agent comprises: diethylenetriamine, 1,3-diaminomethyl hexanaphthene, trimethylammonium six methylenediamine or their mixture or wherein a kind of.
2. the preparation method of a kind of self-sharpening diamond abrasive material as claimed in claim 1, it is characterized in that its preparation method, concrete preparation method is as follows:
(1) prepare burden: weigh self-sharpening diamond abrasive material raw material by following weight ratio: diamond abrasive raw material is: 75 ~ 85%, and metal-powder raw material is: 13 ~ 20%, and binding agent raw material is: 2 ~ 5%;
(2) batch mixing: the raw material that step (1) takes is mixed;
(3) sinter: material step (2) obtained loads in crucible, puts into tube furnace together with crucible, and suction to 10 -3pa; Then be incubated 1 ~ 8 hour under being heated to the condition of 505 ~ 645 DEG C, after insulation terminates, be cooled to room temperature;
(4) purifying treatment: the non-diamond carbon of the vertical material oxidizing acid removing products therefrom particle surface that step (3) is obtained. namely obtain product self-sharpening diamond abrasive material.
3. the preparation method of a kind of self-sharpening diamond abrasive material according to claim 2, is characterized in that: the median size of described self-sharpening diamond abrasive material is: 0.5um ~ 100um.
4. the preparation method of a kind of self-sharpening diamond abrasive material according to claim 2, is characterized in that: described oxidizing acid is the mixture of any one or any two in sulfuric acid, nitric acid and perchloric acid.
5. the preparation method of a kind of self-sharpening diamond abrasive material according to claim 2, is characterized in that: described self-sharpening diamond abrasive material shape is irregular, and median size is 0.5um ~ 50um.
6. the preparation method of a kind of self-sharpening diamond abrasive material according to claim 2, it is characterized in that: the particle surface of described self-sharpening diamond abrasive material has very large self-sharpening and toughness, automatically can peel off in grinding and polishing process in good time and manifest the cutting edge made new advances, both having ensure that the high precision of processing, high-level efficiency also can not scratch workpiece.
7. the preparation method of a kind of self-sharpening diamond abrasive material according to claim 2, it is characterized in that: the present invention adopts the effect of metal-powder to be: add metal-powder as suppression diamond abrasive by the inhibitor of excessive carbonization, it suitably can reduce the carbonization amount of diamond abrasive, thus makes diamond surface roughen.
CN201310663857.7A 2013-12-11 2013-12-11 Self-sharpening diamond abrasive material and preparation method thereof Active CN103709993B (en)

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CN104028171A (en) * 2014-06-23 2014-09-10 大连理工大学 Detonation preparation method for alumina-adhered diamond nano composite particle material
WO2016054816A1 (en) * 2014-10-11 2016-04-14 河南飞孟金刚石工业有限公司 Preparation method of rough-surface diamond granule
CN105368398A (en) * 2015-12-28 2016-03-02 祝世连 Novel diamond abrasive material for LED sapphire substrate processing and preparation method of novel diamond abrasive material
CN107473768B (en) * 2017-08-10 2020-04-14 中南钻石有限公司 Diamond surface roughening treatment method
CN107652899B (en) * 2017-10-18 2022-09-02 绍兴自远磨具有限公司 Diamond liquid for polishing ceramic sapphire and manufacturing method thereof
CN108795383A (en) * 2018-06-05 2018-11-13 燕山大学 A kind of preparation method improving diamond self-sharpening
CN110295361B (en) * 2019-06-25 2021-07-23 郑州航空工业管理学院 Preparation method of multi-edge diamond abrasive particles
CN111808572B (en) * 2020-07-14 2021-04-27 南京航空航天大学 Self-sharpening mixed particle size aggregate abrasive and preparation method thereof
CN113717691A (en) * 2021-08-31 2021-11-30 昆山捷纳电子材料有限公司 Preparation method and application of polyethylene polyamine modified diamond composite abrasive particles
CN115785906A (en) * 2022-10-31 2023-03-14 南京航空航天大学 Bonding method magnetic abrasive material with adjustable self-sharpening property and preparation method thereof
CN116162442A (en) * 2022-12-26 2023-05-26 河南省惠丰金刚石有限公司 Preparation method of self-sharpening agglomerated abrasive
CN116218469A (en) * 2022-12-26 2023-06-06 河南省惠丰金刚石有限公司 Self-sharpening agglomerated abrasive

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IE47393B1 (en) * 1977-09-12 1984-03-07 De Beers Ind Diamond Abrasive materials
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CN101280683B (en) * 2008-05-27 2011-03-23 中南大学 Coal excavating mining pick inlaid with diamond and manufacturing process thereof

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Effective date of registration: 20200207

Address after: 466700 west side of the third industrial road, north side of Tengda Road, Huaiyang industrial agglomeration zone, Zhoukou City, Henan Province

Patentee after: Henan Xin Hong abrasive materials Co., Ltd.

Address before: 450000 No. 1, building 19, Building 29, No. 10, south two road, Zhengzhou economic and Technological Development Zone, Henan, China

Patentee before: Zhu Shilian